TWM536786U - Flex flat cable structure and fixing structure of cable connector and flex flat cable - Google Patents

Abstract

A flex flat cable structure includes a plurality of transmission wiring groups arranged in parallel and a second insulating jacket. Two adjacent transmission wiring groups are spaced. Each transmission wiring group includes at least one signal wire, a first shielding layer, a first ground conductor, and a second shielding layer. Each signal wire includes a signal conductor configured to transmit data signal or power and a first insulating jacket surrounding the signal conductors. The first shielding layer wraps the signal wire and contacts the first insulating jacket of each signal wire. The first ground conductor, configured to transmitting ground voltage, is disposed on one side of the signal wire and contacts the first shielding layer. The second shielding layer wraps and contacts the first ground conductor and the first shielding layer. The second insulating jacket surrounds the second shielding layer of the transmission wiring groups.

Description

Flexible cable structure and flexible cable electrical connector fixing structure

The present invention relates to a flexible cable structure, especially a soft cable structure that reduces electromagnetic interference.

Flexible Flat Cable (FFC) is a new type of data cable. It is made of insulating material and extremely thin tinned flat copper wire, which is pressed by automated equipment. Because of its neat arrangement, large transmission capacity, flat structure, compact size, convenient disassembly, and flexibility, it can be easily and flexibly applied to various electronic products as a data transmission cable. Flexible flat cable is especially suitable for a variety of high frequency bending applications, such as the connection of moving parts. In connection, it can be plugged in not only by connectors but also directly on a printed circuit board.

The size of electronic products is oriented toward a compact and compact design, so the cable size used in electronic products must also be reduced. In addition, the data transmission speed of electronic products is moving toward higher speed, and the high-speed signal transmission quality of the transmission line is also higher and higher. In order to improve the quality of the transmission line, it is necessary to reduce the interference between the signal lines and improve the electromagnetic interference generated when the signal is transmitted (Electromagnetic Disturbance). , EMI) problem. There is no metal screen between the signal lines of the traditional flat cable. In the high-speed signal transmission process, it will interfere with adjacent signal lines, affecting the transmission quality of the signal. The conventional flat cable can reduce the interference to adjacent signal lines during high-speed signal transmission by wrapping the outer side of the signal line with the metal foil. However, the metal shield of all the signal wires of the conventional flat cable is only covered with a single layer of metal foil, and the metal foil is only in contact with a single ground conductor. However, the conventional flat cable is liable to cause unstable contact between the metal foil and the single ground conductor due to bending.

[Creation content]

In view of this, it is necessary to provide a flexible cable structure and a flexible cable electrical connector fixing structure to solve the technical problem that the conventional flat cable is unstable in contact with the single ground conductor due to bending.

The present creative embodiment discloses a flexible cable structure including a plurality of transmission line groups and a second insulation jacket. A plurality of the transmission line groups are arranged in parallel with each other, and each transmission line group maintains an interval between the adjacent transmission line groups. Each transmission line group includes at least two signal lines, a first shielding layer, a first ground conductor, and a second shielding layer. Each signal line includes a signal conductor and a first insulating jacket. The signal conductor is used to transmit data signals or power. The first insulating jacket covers the signal conductor. The first shielding layer surrounds the signal line and contacts the first insulating jacket of each signal line. The first ground conductor is located at one side of the signal line and contacts the first shielding layer for transmitting a ground voltage. The second shielding layer surrounds and contacts the first ground conductor and the first shielding layer. The second insulating jacket covers a plurality of second shielding layers of the transmission line group.

According to an embodiment of the present invention, in the partial transmission line group, the first insulation jackets of the adjacent signal lines of at least two of the signal lines are in contact with each other.

According to an embodiment of the present invention, at least two of the signal lines of the partial transmission line group There is a buffer space between the first shielding layer.

According to an embodiment of the present invention, the part of the transmission line further includes a second ground conductor, and the first ground conductor and the second ground conductor are respectively located on two sides of the two signal lines and contact the first shielding layer for transmission. Ground voltage.

According to an embodiment of the present invention, a buffer space is provided between the second ground conductor of the partial transmission line group, the first shielding layer and the second shielding layer.

According to an embodiment of the present invention, a buffer space is provided between the first ground conductor, the first shield layer and the second shield layer of each transmission line group.

According to an embodiment of the present invention, the first shielding layer comprises a first conductive layer and an isolation layer. The first conductive layer contacts the second shield layer. The isolation layer covers the first insulating jacket.

According to an embodiment of the present invention, the second shielding layer comprises a second conductive layer and a third conductive layer. The second conductive layer contacts the first ground conductor and the first conductive layer. The third conductive layer contacts the second insulating jacket.

According to an embodiment of the present invention, the first insulating jacket and the second insulating jacket are made of polyethylene (polyethylene), polyvinyl chloride (PVC), thermoplastic elastomer (TPE), thermoplastic polyurethane. (Thermoplastic Polyurethane, TPU), Thermoplastic rubber (TPR), Thermoplastic Polyolefin (TPO), Polyurethane (PUR), Polypropylene (PP), Polyolefins (PO), PVDF (PolyVinyliDene Fluoride), Ethylene-chlorotrifluororthylene copolymer (ECTFE), ethylene-tetra-fluoro-ethylene (ETFE), Teflon polyperfluoroethylene propylene resin (Teflon Fluorinated ethylene propylene, Teflon FEP), polytetrafluoroethene (PTFE), Teflon (Neflon) or nylon (Nylon).

The present invention further discloses a flexible cable electrical connector fixing structure, comprising: an electrical connector and a flexible cable structure. The electrical connector includes a base, a circuit board, a plurality of terminals, and a housing. The spacer is assembled on the base, and the spacer has a plurality of receiving slots. The circuit board has a plurality of conductive portions and a plurality of connecting portions, and the plurality of conductive portions are electrically connected to the corresponding connecting portions. One end of the plurality of terminals passes through the corresponding receiving slot and is connected to the plurality of connecting portions. The outer casing is coupled to the base. The flexible cable structure comprises the aforementioned flexible cable structure.

Compared with the prior art, the flexible cable structure and the flexible cable electrical connector fixing structure of the present embodiment divide the entire signal line into a plurality of transmission line groups, and each transmission line group includes a first shielding layer and a second shielding layer. And grounding conductor. The first shielding layer and the second shielding layer have the ability to reflect and absorb electromagnetic waves. The grounding conductor is disposed between the first shielding layer and the second shielding layer, such that both the first shielding layer and the second shielding layer can form contact with the grounding conductor, and thus the grounding conductor and the first shielding layer The double-sided contact with the second shielding layer makes the flexible cable shielding ground structure relatively stable. The signal lines of each transmission line group respectively coating the first shielding layer and the second shielding layer also make the flexible cable structure have better anti-EMI capability than the conventional flat cable, so the soft cable structure of the present invention can be improved. The EMI problem that traditional flat cables generate when transmitting signals.

In order to make the above content of the present invention more obvious and understandable, the preferred embodiments are described below, and the detailed description is as follows:

1‧‧‧Soft cable electrical connector fixing structure

10‧‧‧Electrical connector

12‧‧‧ Pedestal

14‧‧‧ boards

15‧‧‧ spacers

16‧‧‧terminal

18‧‧‧Shell

20‧‧‧Soft cable structure

21a, 21b‧‧‧ transmission line group

22‧‧‧Signal line

221‧‧‧ Signal conductor

241‧‧‧First insulated jacket

242‧‧‧Second insulation jacket

251‧‧‧ first shield

252‧‧‧Second shield

261‧‧‧First grounding conductor

262‧‧‧Second grounding conductor

2511‧‧‧First conductive layer

2512‧‧‧Isolation

2522‧‧‧Second conductive layer

2523‧‧‧ Third conductive layer

2524‧‧‧Linking layer

152‧‧‧ Reception trough

142‧‧‧Electrical Department

144‧‧‧Connecting Department

R1, R2‧‧‧ buffer space

D1, D2, D3‧‧‧ spacing

Figure 1 is an exploded view of the fixed structure of the flexible cable electrical connector of the present invention.

Fig. 2 and Fig. 3 are respectively a combination diagram of different viewing angles of the fixed structure of the flexible cable electrical connector of Fig. 1.

Fig. 4 is a plan view showing the fixing structure of the flexible cable electrical connector of Fig. 1.

Fig. 5 is a cross-sectional view of the flexible wiring structure of Fig. 4 taken along the line A-A'.

FIG. 6 is a schematic diagram showing the structure of the first shielding layer, the first shielding layer and the signal line in the embodiment of the present invention.

The implementation, functional features, and advantages of the present embodiments will be further described with reference to the accompanying drawings.

In order to further understand the features, technical means, and specific functions and purposes of the present invention, a more specific embodiment will be listed, followed by a detailed description of the drawings and the drawings.

The following description of the various embodiments is provided to illustrate the specific embodiments in which the present invention may be practiced. Directional terms mentioned in this creation, such as "upper", "lower", "before", "after", "left", "right", "top", "bottom", "horizontal", "vertical", etc. , just refer to the direction of the additional schema. Therefore, the directional terminology used is used to describe and understand the creation, and is not intended to limit the creation.

Please refer to FIG. 1 to FIG. 4 together. FIG. 1 is an exploded view of the flexible cable electrical connector fixing structure 1 of the present invention, and FIG. 2 and FIG. 3 are respectively the first flexible electrical connector of FIG. A combination of different viewing angles of the fixed structure 1. Fig. 4 is a plan view showing the first embodiment of the flexible cable electrical connector fixing structure 1. The flexible cable electrical connector fixing structure 1 comprises an electrical connector 10 And a flexible cable structure 20. The flexible cable structure 20 is inserted into the electrical connector 10. The electrical connector 10 can be a connector that conforms to a data rate of HDMI/USB3.0/USB3.1/Display Port/SATA and greater than 1 Gb/s.

The electrical connector 10 includes a base 12, a circuit board 14, a spacer 15, a plurality of terminals 16, and a housing 18. The spacers 15 are assembled on the base 12, and the spacers 15 have a plurality of receiving slots 152. The circuit board 14 has a plurality of conductive portions 142 and a plurality of connecting portions 144. The plurality of conductive portions 142 are electrically connected to the corresponding connecting portions 144. One end of the plurality of terminals 16 passes through the corresponding receiving groove 152 and is connected to the plurality of connecting portions 144. The outer casing 18 is assembled to the base 12.

Referring to Fig. 5, Fig. 5 is a cross-sectional view of the flexible cable structure 20 taken along line A-A' of Fig. 4. The flexible cable structure 20 includes a plurality of transmission line groups 21a, 21b and a second insulating jacket 242. The plurality of transmission line groups 21a, 21b are arranged in parallel with each other, the two adjacent transmission line groups 21a maintain the interval D1, the two adjacent transmission line groups 21b maintain the interval D2, and the adjacent transmission line groups 21a, 21b maintain an interval D3. The intervals D1-D3 can be set to be all equal as desired or any two of them are equal or not equal. The transmission line group 21a may include one or two signal lines 22, a first shielding layer 251, a first ground conductor 261, and a second shielding layer 252. The transmission line group 21b includes two signal lines 22, a first shielding layer 251, a first grounding conductor 261, a second grounding conductor 262, and a second shielding layer 252. In other embodiments, transmission line groups 21a, 21b may include more than three signal lines 22. Each signal line 22 includes a signal conductor 221 and a first insulating jacket 241. The plurality of signal conductors 221 of the plurality of transmission line groups 21a and 21b are disposed in parallel with each other, and the plurality of signal conductors 221 can be used for transmitting power or data signals as needed. The signal conductor 221 can be a single-core circular conductor or a multi-core circular shape. The conductor is twisted. The first insulating jacket 241 encloses the signal conductor 221. The first shielding layer 251 surrounds the signal line 22 and contacts each of the signal lines 22 The first insulating jacket 241. In the transmission line group 21a, the first ground conductor 261 is located on one side of the signal line 22 and contacts the first shield layer 251 for transmitting a ground voltage. In the transmission line group 21b, the first ground conductor 261 and the second ground conductor 262 are respectively located on both sides of the two signal lines 22 and contact the first shield layer 251 for transmitting a ground voltage. The second shielding layer 252 surrounds and contacts the first ground conductor 261 and the first shielding layer 251. The second insulating jacket 242 covers the second shield layer 252 of the plurality of transmission line groups 21a, 21b.

In the partial transmission line groups 21a, 21b, the first insulating jackets 241 of the adjacent signal lines 22 are in contact with each other. Further, a buffer space R1 is provided between the signal line 22 of the partial transmission line group 21a, 21b and the first shield layer 251. When the flexible cable structure 20 is bent or squeezed, the buffer space R1 can increase the softness of the cable.

In each of the transmission line groups 21a, 21b, a buffer space R2 is provided between the first ground conductor 261, the first shield layer 251, and the second shield layer 252. The second ground conductor 262, the first shield layer 251, and the second shield layer 252 also have a buffer space R2. When the flexible cable structure 20 is bent or squeezed, the buffer space R2 can increase the softness of the cable.

In this embodiment, the partial transmission line group 21 includes two signal lines 22 and a ground line 261. The ground line 261 is covered by the second insulating jacket 242. The metal shielding layer 26 is used to isolate the first insulating jacket 241 and the second insulating jacket 242, and the metal shielding layer 26 forms a metal shield for the plurality of signal lines 22. Metal shielding layer 26 can be a metal mesh or a foil. The partial transmission line group 21 may also include three or more signal lines 22 and one ground line 261. The signal conductors 221 of each transmission line group 21 are covered by the first insulating jacket 241, and the first insulating jacket 241 of each group of transmission line groups 21 is surrounded by the metal shielding layer 26.

The plurality of signal conductors 221 of the flexible cable structure 20 protrude from the second The edge jacket 242 and the first insulating jacket 241, the first ground conductor 261 and the second ground conductor 262 protrude from the second insulating jacket 242. When the flexible cable structure 20 is inserted into the electrical connector 10 , the protruding signal conductor 221 , the first ground conductor 261 and the second ground conductor 262 can be electrically contacted with the corresponding conductive portion 142 of the circuit board 14 .

Please refer to FIG. 6 . FIG. 6 is a schematic structural diagram of the first shielding layer 251 , the first shielding layer 251 and the signal line 22 according to the embodiment of the present invention. The first shielding layer 251 includes a first conductive layer 2511 and an isolation layer 2512. The second shielding layer 252 includes a second conductive layer 2522 and a third conductive layer 2523. Preferably, the second shielding layer 252 further includes a bonding layer 2524. When the second conductive layer 2522 and the third conductive layer 2523 are made of materials having different conductive properties, the bonding layer 2524 can be used to isolate the second conductive layer 2522 and the third conductive layer 2523, and also facilitate the second conductive layer 2522 and the third conductive layer. 2523 are respectively disposed on opposite sides of the connecting layer 2524. The third conductive layer 2523 contacts the second insulating jacket 242. The first conductive layer 2511 contacts the second shielding layer 252, and the isolation layer 2512 covers the first insulating jacket 241. The isolation layer 2512 is composed of a non-conductive material for isolating the signal line 22 and the first conductive layer 2511. The second conductive layer 2522 contacts the first ground conductor 261 and the first conductive layer 2511. The third conductive layer 2523 contacts the second insulating jacket 242. The first conductive layer 2511, the second conductive layer 2522, and the third conductive layer 2523 may be a thin film or a mesh formed of a conductive metal such as aluminum, copper, or silver for reflecting and absorbing electromagnetic waves.

Since the first ground conductor 261 and the second ground conductor 262 simultaneously contact the first conductive layer 2511 of the first shield layer 251 and the second conductive layer 2522 of the second shield layer 252, the first ground conductor 261 and the second ground conductor 262 are caused. More stable. In addition, the first conductive layer 2511 of the first shielding layer 251 forms a metal shield on the surrounding signal line 22 to prevent the signal transmitted by the signal line 22 from being disturbed. In addition, the second shielding layer 252 forms a metal shield on the surrounded signal line 22, The anti-interference ability of the signal line 22 can be further increased.

The materials of the first insulating jacket 241 and the second insulating jacket 242 may be different. Preferably, the first insulating outer sleeve 241 and the second insulating outer sleeve 242 may be polyethylene (PE), polyvinyl chloride (PVC), thermoplastic elastomer (TPE), thermoplastic polyurethane (Thermoplastic Polyurethane). , TPU), thermoplastic rubber (TPR), Thermoplastic Polyolefin (TPO), Polyurethane (PUR), Polypropylene (PP), Polyolefins (PO), PVDF (PolyVinyliDene Fluoride) ), Ethylene-chlorotrifluororthylene copolymer (ECTFE), ethylene-tetra-fluoro-ethylene (ETFE), Teflon Fluorinated (Teflon Fluorinated) Heat resistant insulation materials such as ethylene propylene, Teflon FEP), polytetrafluoroethene (PTFE), Teflon or Nylon. The signal conductor 221, the first ground conductor 261 and the second ground conductor 262 may be extremely thin tinned flat copper wires.

The flexible cable structure and the flexible cable electrical connector fixing structure of the present embodiment divide the entire signal line into a plurality of transmission line groups, and each of the transmission line groups includes a first shielding layer, a second shielding layer and a grounding conductor. The first shielding layer and the second shielding layer have the ability to reflect and absorb electromagnetic waves. The grounding conductor is disposed between the first shielding layer and the second shielding layer, such that the first shielding layer and the second shielding layer are in contact with the grounding conductor, and thus the grounding conductor and the first shielding layer The double-sided contact of the second shielding layer makes the flexible cable shielding ground structure relatively stable. The signal lines of each transmission line group respectively cover the first shielding layer and the second shielding layer The flexible cable structure has better EMI resistance than the conventional flat cable, so the soft cable structure of the present invention can improve the EMI problem generated by the traditional flat cable during signal transmission.

Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention, and any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. The scope of protection is subject to the definition of the scope of the patent application.

20‧‧‧Soft cable structure

21a, 21b‧‧‧ transmission line group

22‧‧‧Signal line

221‧‧‧ Signal conductor

241‧‧‧First insulated jacket

242‧‧‧Second insulation jacket

251‧‧‧ first shield

252‧‧‧Second shield

261‧‧‧First grounding conductor

262‧‧‧Second grounding conductor

R1, R2‧‧‧ buffer space

D1, D2, D3‧‧‧ spacing

Claims (10)

A flexible cable structure comprises: a plurality of transmission line groups arranged in parallel with each other, each transmission line group maintaining an interval between adjacent transmission line groups, each transmission line group comprising: at least one signal line, each signal line comprising a signal conductor for transmitting a data signal or a power source; and a first insulating jacket covering the signal conductor; a first shielding layer surrounding the signal line and contacting the first insulating jacket of each signal line; a first ground conductor on one side of the signal line and contacting the first shielding layer for transmitting a ground voltage; and a second shielding layer surrounding and contacting the first ground conductor and the first shielding layer; a second insulating jacket covering a plurality of second shielding layers of the transmission line group. The flexible cable structure of claim 1, wherein the first insulating jackets of the adjacent signal lines of at least two of the signal lines are in contact with each other. The flexible cable structure of claim 1, wherein at least two of the signal lines of the partial transmission line group and the first shielding layer have a buffer space. The flexible cable structure of claim 1, wherein the part of the transmission line further comprises a second ground conductor, wherein the first ground conductor and the second ground conductor are respectively located on two sides of the two signal lines and are in contact with each other. The first shielding layer is used to transmit a ground voltage. The flexible cable structure of claim 4, wherein the second ground conductor of each transmission line group, the first shielding layer and the second shielding layer have a buffer space. The flexible cable structure of claim 1, wherein a buffer space is provided between the first ground conductor, the first shield layer and the second shield layer of each transmission line group. The flexible cable structure of claim 1, wherein the first shielding layer comprises: a first conductive layer contacting the second shielding layer; and an isolation layer covering the first insulating jacket. The flexible wiring structure of claim 7, wherein the second shielding layer comprises: a second conductive layer contacting the first ground conductor and the first conductive layer; and a third conductive layer, contacting The second insulating jacket. The flexible cable structure of claim 1, wherein the first insulating jacket and the second insulating jacket are made of polyethylene (polyethylene), polyvinyl chloride (PVC), thermoplastic elastomer. (Thermoplastic Elastomer, TPE), Thermoplastic Polyurethane (TPU), Thermoplastic rubber (TPR), Thermoplastic Polyolefin (TPO), Polyurethane (PUR), Polypropylene (PP), Polyolefins (PO), PVDF (PolyVinyli Dene Fluoride), Ethylene-chlorotrifluororthylene copolymer (ECTFE), ethylene-tetra-fluoro-ethylene (ETFE), Teflon Fluorinated ethylene propylene (Teflon FEP), polytetrafluoroethene (PTFE), Teflon or Nylon. A flexible cable electrical connector fixing structure comprises: an electrical connector comprising: a base; a spacer member coupled to the base, the spacer having a plurality of receiving slots; a circuit board, The plurality of conductive portions and the plurality of connecting portions are electrically connected to the corresponding connecting portions; the plurality of terminals, one end of the plurality of terminals passing through the corresponding receiving slot and connected to the plurality of connecting portions; An outer casing, coupled to the base; and a flexible cable structure, the flexible cable structure comprising the flexible cable structure according to any one of claims 1-9, wherein the first grounding The conductor or the second ground conductor and the signal conductor are connected to the plurality of the conductive portions.