TWM525809U - Load detection device for enhancing production efficiency of wire electrical discharge machine - Google Patents

Load detection device for enhancing production efficiency of wire electrical discharge machine Download PDF

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Publication number
TWM525809U
TWM525809U TW105206130U TW105206130U TWM525809U TW M525809 U TWM525809 U TW M525809U TW 105206130 U TW105206130 U TW 105206130U TW 105206130 U TW105206130 U TW 105206130U TW M525809 U TWM525809 U TW M525809U
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Taiwan
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wire
weight
processor
detecting unit
things
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TW105206130U
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Chinese (zh)
Inventor
Kun-Hui Zeng
Xin-Ni Yang
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Ching Hung Machinery & Electric Ind Co Ltd
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Priority to TW105206130U priority Critical patent/TWM525809U/en
Publication of TWM525809U publication Critical patent/TWM525809U/en

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Description

提升線切割放電加工機生產效能的荷重檢知裝 置 Load detection and inspection equipment for improving the production efficiency of wire-cut EDM Set

本創作提供一種線切割放電加工機之技術領域,尤指其技術上提供一種提升線切割放電加工機生產效能的荷重檢知裝置,其得以重量檢測單元檢測銅線重量,經換算得到再加工時間,可經人機介面或物聯網連結的電子設備通知使用者,如此可提升生產力。 The present invention provides a technical field of a wire-cut electric discharge machine, in particular, a technical load-sensing device for improving the production efficiency of a wire-cut electric discharge machine, which is capable of detecting the weight of a copper wire by a weight detecting unit and obtaining a re-machining time by conversion. The electronic device that can be connected via the human-machine interface or the Internet of Things can notify the user, which can improve productivity.

按,線切割放電加工機其主要是利用具導電性之銅電極線做為工具電極,再電極與導電的被加工物在兩者之間施以低電壓引弧,在特定時間內造成兩者之絕緣度被破壞,立即施以高壓電源產生放電電弧柱,利用它具放電熱能來溶融被加工物。其中需要施以加工液做冷卻、凝固溶融部、排渣、回復極間絕緣等作用,上述引弧與放電動作持續進行,配合機台軸向運動與持續更新的銅電極線,可以生產出需要的直線或曲線路徑。因此可知其銅電極線佔相當重要的位置,沒有銅電極線就不能加工,所以更換銅電極線的時機很重要,一般習知的方式係以人員查看 銅電極線存量,但如此不但沒效率而且浪費人力成本,實有改進的必要。 According to the wire-cut electric discharge machine, the copper electrode wire with conductivity is mainly used as a tool electrode, and the electrode and the conductive workpiece are subjected to low voltage arc striking between the two to cause the two to be in a certain time. The insulation is destroyed, and a high-voltage power source is immediately applied to generate a discharge arc column, which uses the discharge heat energy to melt the workpiece. Among them, the processing fluid needs to be applied for cooling, solidification and melting, slagging, and recovery of the interelectrode insulation. The above arc ignition and discharge operations continue, and the axial movement of the machine and the continuously updated copper electrode line can produce the need. Straight or curved path. Therefore, it can be known that the copper electrode line occupies a very important position, and the copper electrode line cannot be processed, so the timing of replacing the copper electrode line is very important, and the conventional method is generally viewed by a person. Copper electrode line inventory, but not only is not efficient and wastes labor costs, there is a need for improvement.

是以,針對上述習知結構所存在之問題點,如何開發一種更具理想實用性之創新結構,實消費者所殷切企盼,亦係相關業者須努力研發突破之目標及方向。 Therefore, in view of the problems existing in the above-mentioned conventional structure, how to develop an innovative structure that is more ideal and practical, the consumers are eagerly awaiting, and the relevant industry must strive to develop the goal and direction of breakthrough.

有鑑於此,創作人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本創作。 In view of this, the creator has been engaged in the manufacturing development and design experience of related products for many years. After the detailed design and careful evaluation of the above objectives, the creator will have a practical and practical creation.

本創作之主要目的在於提供一種提升線切割放電加工機生產效能的荷重檢知裝置,其得以重量檢測單元檢測銅線重量,經換算得到再加工時間,可經人機介面或物聯網連結的電子設備通知使用者,如此可提升生產力。 The main purpose of this creation is to provide a load detecting device for improving the production efficiency of a wire-cut EDM machine, which can detect the weight of the copper wire by the weight detecting unit, and obtain the re-processing time by conversion, and the electronic device can be connected via the human-machine interface or the Internet of Things. The device notifies the user that this increases productivity.

為達上述目的,本創作提供一種提升線切割放電加工機生產效能的荷重檢知裝置,係包含有:一重量檢測單元,前述重量檢測單元可為一荷重元或一應變計,前述重量檢測單元設於線切割銅線組裝位置,一處理器(MCU),前述處理器連結前述重量檢測單元,前述處理器得以將測得重量經過運算或換算銅線重量得知銅線可再加工之時間,一控制器,前述控制器連結前述處理器,控制器接收處理器處理後的數據,控制器可連結一人機介面或物聯網及物聯網連結之電子設備,並將相關數據藉由人機介面或 物聯網連結之電子設備通知使用者查看瞭解,以便於使用者於生產過程中進行監控,藉以節省人力及提升生產力。 In order to achieve the above object, the present invention provides a load detecting device for improving the production performance of a wire-cut electric discharge machine, which comprises: a weight detecting unit, wherein the weight detecting unit can be a load cell or a strain gauge, and the weight detecting unit Provided in a wire-cutting copper wire assembly position, a processor (MCU), the processor is coupled to the weight detecting unit, and the processor is configured to calculate the weight of the copper wire for reprocessing by calculating or converting the weight of the copper wire. a controller, the controller is coupled to the processor, and the controller receives the processed data of the processor, and the controller can connect a human machine interface or an electronic device connected to the Internet of Things and the Internet of Things, and the related data is through a human interface or The electronic devices connected to the Internet of Things notify users to view and understand, so that users can monitor during the production process, thereby saving manpower and improving productivity.

有關本創作所採用之技術、手段及其功效,茲舉一較佳實施例並配合圖式詳細說明於後,相信本創作上述之目的、構造及特徵,當可由之得一深入而具體的瞭解。 With regard to the techniques, means and functions of the present invention, a preferred embodiment is described in detail with reference to the drawings, and it is believed that the above objects, structures and features of the present invention can be obtained from an in-depth and specific understanding. .

10‧‧‧重量檢測單元 10‧‧‧ Weight detection unit

20‧‧‧處理器(MCU) 20‧‧‧Processor (MCU)

30‧‧‧控制器 30‧‧‧ Controller

40‧‧‧人機介面 40‧‧‧Human Machine Interface

50‧‧‧物聯網 50‧‧‧Internet of Things

60‧‧‧電子設備 60‧‧‧Electronic equipment

A‧‧‧重量檢測單元檢測銅線重量 A‧‧‧ Weight detection unit detects copper wire weight

B‧‧‧處理器運算或換算銅線再加工之時間 B‧‧‧Processing or conversion of copper wire reprocessing time

C‧‧‧控制器接收數據經人機介面或物聯網連結之電子設備傳送數據通知使用者 C‧‧‧The controller receives data and transmits the data to the user via the human interface or the electronic device connected to the Internet of Things.

第一圖係本創作其一較佳實施例之系統結構配置圖。 The first figure is a system configuration diagram of a preferred embodiment of the present invention.

第二圖係本創作其一實施狀態流程圖。 The second figure is a flowchart of an implementation state of the present creation.

本創作係提供一種提升線切割放電加工機生產效能的荷重檢知裝置之設計者。 This creation provides a designer of a load detection device that enhances the production efficiency of wire-cut EDM machines.

為使 貴審查委員對本創作之目的、特徵及功效能夠有更進一步之瞭解與認識,茲配合實施方式及圖式詳述如後: In order to enable your review committee to have a better understanding and understanding of the purpose, characteristics and efficacy of this creation, the implementation method and the schema are as follows:

參閱第一至第二圖所示,本創作提供一種提升線切割放電加工機生產效能的荷重檢知裝置,係包含有:一重量檢測單元10,前述重量檢測單元10串聯於線切割銅線組裝位置;一處理器(MCU)20,前述處理器20連結前述重量檢測單元10,前述處理器20得以將測得重量經過運算或 換算銅線重量得知銅線可再加工之時間;以及一控制器30,前述控制器30連結前述處理器20,控制器30接收處理器20處理後的數據,控制器30可連結一人機介面40或物聯網50及物聯網連結之電子設備60,並將相關數據藉由人機介面40或物聯網連結之電子設備60通知使用者查看瞭解,以便於使用者於生產過程中進行監控,藉以節省人力及提升生產力。前述荷重檢知裝置並可達到可靠度佳、結構簡單、反應速度快、靈敏度佳與零件較不易損壞者。 Referring to the first to second figures, the present invention provides a load detecting device for improving the production performance of a wire-cut electric discharge machine, comprising: a weight detecting unit 10, wherein the weight detecting unit 10 is connected in series to a wire-cut copper wire assembly. a processor (MCU) 20, the processor 20 is coupled to the weight detecting unit 10, and the processor 20 is configured to calculate the weight or Converting the weight of the copper wire to know the time when the copper wire can be reworked; and a controller 30, the controller 30 is coupled to the processor 20, the controller 30 receives the processed data of the processor 20, and the controller 30 can be connected to a human machine interface. The electronic device 60 connected to the Internet of Things 50 and the Internet of Things, and the related data is notified to the user through the human interface 40 or the electronic device 60 connected to the Internet of Things, so that the user can monitor the production process. Save manpower and increase productivity. The foregoing load detecting device can achieve the advantages of good reliability, simple structure, fast reaction speed, good sensitivity and less damage to parts.

所述之提升線切割放電加工機生產效能的荷重檢知裝置,其中前述重量檢測單元10可為一荷重元。 The load detecting device for improving the production efficiency of the wire cutting electric discharge machine, wherein the weight detecting unit 10 can be a load cell.

所述之提升線切割放電加工機生產效能的荷重檢知裝置,其中前述重量檢測單元10可為一應變計。 The load detecting device for improving the production performance of the wire cutting electric discharge machine, wherein the weight detecting unit 10 can be a strain gauge.

現有線切割放電加工機,目前無人運用荷重元或應變計於測量線切割銅線重量檢測。為提升生產效能鉫速工業4.0減少人力,本創作運用應變計或荷重元等重量檢測單元10檢知銅線重量,進而可以分析線切割機運作產能,進而透過人機介面40、工業平板電腦或物聯網50及物聯網連結的電子設備60,可以在遠端通知人員便於生產過程進行監控,藉以提升生產效能。 Existing wire-cut EDM machines, currently no one uses load cells or strain gauges to measure the weight of copper wire in the measurement line. In order to improve production efficiency, Idle Industry 4.0 reduces manpower. This work uses the weight measuring unit 10 such as strain gage or load cell to check the weight of the copper wire, and then can analyze the operating capacity of the wire cutting machine, and then through the human-machine interface 40, industrial tablet or The Internet of Things 50 and the Internet of Things-connected electronic device 60 can notify the personnel at the remote end to facilitate the monitoring of the production process, thereby improving production efficiency.

參閱第二圖所示,本創作實施狀態係:前述重量檢測單元檢測銅線重量(A),處理器運算或換算銅線再加 工之時間(B),控制器接收數據經人機介面或物聯網連結之電子設備傳送數據通知使用者(C)。 Referring to the second figure, the implementation state of the present invention is: the weight detecting unit detects the weight of the copper wire (A), and the processor calculates or converts the copper wire and adds Time (B), the controller receives data and transmits the data to the user (C) via the human interface or the electronic device connected to the Internet of Things.

由其上述可知,本創作之提升線切割放電加工機生產效能的荷重檢知裝置,確為業界首見而符合新型專利之新穎性要件者,而其全面性之創新設計,符合新型專利之進步性要件,而其得以重量檢測單元檢測銅線重量,經換算得到再加工時間,可經人機介面或物聯網連結的電子設備通知使用者,符合較佳之產業利用性者。 It can be seen from the above that the load detection device for improving the production efficiency of the wire-cut EDM machine is indeed the first in the industry and meets the novelty requirements of the new patent, and its comprehensive innovative design meets the progress of the new patent. Sexual requirements, and the weight detection unit detects the weight of the copper wire, and the reprocessing time is converted, and the electronic device connected by the human machine interface or the Internet of Things can notify the user that the industrial utilization is better.

前文係針對本創作之較佳實施例為本創作之技術特徵進行具體之說明;惟,熟悉此項技術之人士當可在不脫離本創作之精神與原則下對本創作進行變更與修改,而該等變更與修改,皆應涵蓋於如下申請專利範圍所界定之範疇中。 The foregoing description of the preferred embodiments of the present invention is specifically described as a technical feature of the present invention; however, those skilled in the art can make changes and modifications to the present invention without departing from the spirit and principles of the present invention. Such changes and modifications shall be covered in the scope defined by the following patent application.

綜上所述,本創作係提供一種提升線切割放電加工機生產效能的荷重檢知裝置,其確已達到本創作之所有目的,另其組合結構之空間型態未見於同類產品,亦未曾公開於申請前,已符合專利法之規定,爰依法提出申請。 In summary, this creation provides a load detection device that enhances the production efficiency of wire-cut EDM. It has indeed achieved all the purposes of this creation. The spatial pattern of its combined structure has not been seen in similar products and has not been disclosed. Before the application, it has complied with the provisions of the Patent Law and applied for it according to law.

10‧‧‧重量檢測單元 10‧‧‧ Weight detection unit

20‧‧‧處理器(MCU) 20‧‧‧Processor (MCU)

30‧‧‧控制器 30‧‧‧ Controller

40‧‧‧人機介面 40‧‧‧Human Machine Interface

50‧‧‧物聯網 50‧‧‧Internet of Things

60‧‧‧電子設備 60‧‧‧Electronic equipment

Claims (3)

一種提升線切割放電加工機生產效能的荷重檢知裝置,包括:一重量檢測單元,前述重量檢測單元串聯於線切割銅線組裝位置;一處理器(MCU),前述處理器連結前述重量檢測單元,前述處理器得以將測得重量經過運算或換算銅線重量得知銅線可再加工之時間;以及一控制器,前述控制器連結前述處理器,控制器接收處理器處理後的數據,控制器可連結一人機介面或物聯網及物聯網連結之電子設備,並將相關數據藉由人機介面或物聯網連結之電子設備通知使用者查看瞭解,以便於使用者於生產過程中進行監控,藉以節省人力及提升生產力。 A load detecting device for improving the production performance of a wire-cut electric discharge machine includes: a weight detecting unit, the weight detecting unit is connected in series to a wire-cut copper wire assembly position; a processor (MCU), and the processor is coupled to the weight detecting unit The processor is configured to calculate the weight of the copper wire for reprocessing by calculating or converting the weight of the copper wire; and a controller, the controller is coupled to the processor, and the controller receives the processed data of the processor, and controls The device can be connected to a human-machine interface or an electronic device connected to the Internet of Things and the Internet of Things, and the relevant data can be notified to the user through the human-machine interface or the electronic device connected to the Internet of Things, so that the user can monitor the production process. To save manpower and increase productivity. 如申請專利範圍第1項所述之提升線切割放電加工機生產效能的荷重檢知裝置,其中前述重量檢測單元可為一荷重元。 The load detecting device for improving the production performance of the wire-cut electric discharge machine according to the first aspect of the invention, wherein the weight detecting unit may be a load cell. 如申請專利範圍第1項所述之提升線切割放電加工機生產效能的荷重檢知裝置,其中前述重量檢測單元可為一應變計。 A load detecting device for improving the production performance of a wire-cut electric discharge machine according to claim 1, wherein the weight detecting unit may be a strain gauge.
TW105206130U 2016-04-29 2016-04-29 Load detection device for enhancing production efficiency of wire electrical discharge machine TWM525809U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210260677A1 (en) * 2018-09-19 2021-08-26 Ki Chul Seong Waste wire recovery apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210260677A1 (en) * 2018-09-19 2021-08-26 Ki Chul Seong Waste wire recovery apparatus

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