TWM522000U - Bone screw applicable for melt-implanting to bone correction site or diseased bone - Google Patents
Bone screw applicable for melt-implanting to bone correction site or diseased bone Download PDFInfo
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本創作關於一種複合骨釘,且特別攸關一種適用於熱熔植入至骨矯正處或病骨的骨釘。 The present invention relates to a composite bone nail, and particularly to a bone nail suitable for hot melt implantation to a bone correction or diseased bone.
聚乳酸(Polylactic acid,PLA)屬於一種熱塑性脂肪族聚酯。聚乳酸可透過任何形式分解並釋放酸性產物,如自然分解、堆肥、或焚化,故其相關產品已廣泛使用於不同產業。舉例而言,聚乳酸能製作成骨釘、手術縫合線、尿布、衛生棉、或繃帶來用於醫療用途;此類骨釘能直接埋入體內並於體內自然分解,因而不須額外對個體進行二次手術來取出骨釘。 Polylactic acid (PLA) belongs to a thermoplastic aliphatic polyester. Polylactic acid can be decomposed in any form and release acidic products such as natural decomposition, composting, or incineration, so its related products have been widely used in different industries. For example, polylactic acid can be made into bone nails, surgical sutures, diapers, sanitary napkins, or bandages for medical use; such bone nails can be directly embedded in the body and naturally decomposed in the body, thus eliminating the need for additional A second operation is performed to remove the bone nail.
鎂與其合金均屬於一種可植入體內的吸收材料並釋放鹼性產物,與其他具備同屬性質的材料相比,它們具有較優異的生物相容性與力學特性。基於以上特性,鎂及其合金亦可製作成骨釘,但此類骨釘於體內的分解速度相當迅速(約一至三個月),可能須對個體進行二次或多次手術以重新植入骨釘,始能達到固定病骨的功效。 Both magnesium and its alloys are an absorbing material that can be implanted in the body and release alkaline products. Compared with other materials with the same properties, they have superior biocompatibility and mechanical properties. Based on the above characteristics, magnesium and its alloys can also be made into bone nails, but the decomposition speed of such bone nails in the body is quite rapid (about one to three months), and it may be necessary to perform two or more operations on the individual to re-implant. The bone nail can achieve the effect of fixing the diseased bone.
結合聚乳酸與鎂(或鎂合金)的骨釘實例可參見中國大陸實用新型公告號CN204092165U,所揭示之「高強度組合式自降解膨脹骨釘」包括:純鎂(或鎂合金)製作成的骨釘體、以及位於骨釘體外與其吻合的膨脹型聚乳酸內螺紋腔體。於膨脹型聚乳酸內螺紋腔體之內表面錐體的中段部分表面為深螺紋,前段部分表面為淺螺紋;於膨脹型聚乳酸內螺紋腔體的外表面有多個與表面呈70至90度的梯形或倒三角形楔子。骨釘體呈頭窄尾寬的圓錐體狀,其外表 面錐體的中段部分表面為深螺紋,前段部分為淺螺紋,骨釘體的釘帽處設有與骨釘體連通的內三角或一字槽內腔,使用時骨釘體位於膨脹型聚乳酸內螺紋腔體中。然而,礙於此習知骨釘的結構,其無法以熱熔植入方式植入至個體的骨矯正處或病骨內。而且,由於本前案鎂(或鎂合金)並未完全被包覆,因此鎂(或鎂合金)於體內的降解速度遠快於聚乳酸於體內的降解速度(約半年至一年),使得鎂(或鎂合金)的力學特性無法於體內展現,再者,本前例以螺紋緊配的方式使鎂材與聚乳酸腔體進行緊配固定,操作時須加力壓迫聚乳酸腔體,由於聚乳酸材料在加入磷酸鈣類的材料形成複合材時,聚乳酸材料的脆性會增加,使得其進行加壓緊配時,會發生脆裂,無法有效地固定斷骨。因此前例所使用的聚乳酸材料無法適用於有添加骨生長促進物如,氫氧基磷灰石和磷酸鈣鹽等之聚乳酸複合物,故此習知骨釘在臨床的應用上與治療效果上受到相當大的限制。 For examples of bone nails combined with polylactic acid and magnesium (or magnesium alloy), refer to the Chinese Utility Model Bulletin No. CN204092165U, which discloses a "high-strength combined self-degrading expanded bone nail" comprising: pure magnesium (or magnesium alloy). The bone nail body and the expanded polylactic acid internal thread cavity which is located in the body of the bone nail. The surface of the inner portion of the inner surface cone of the expanded polylactic acid internal thread cavity is a deep thread, and the surface of the front portion is a shallow thread; the outer surface of the expanded polylactic acid internal thread cavity has a plurality of surfaces 70 to 90 A trapezoidal or inverted triangle wedge. The bone body is a cone with a narrow head and a wide tail, and its appearance The middle part of the face cone has a deep thread, the front part is a shallow thread, and the nail cap of the bone nail body is provided with an inner triangle or a slotted cavity communicating with the bone nail body, and the bone nail body is located in the expansion type when used. In the lactic acid internal thread cavity. However, due to the structure of the conventional nail, it cannot be implanted into the bone correction or diseased bone of the individual by hot melt implantation. Moreover, since magnesium (or magnesium alloy) is not completely coated in the present case, the degradation rate of magnesium (or magnesium alloy) in the body is much faster than the degradation rate of polylactic acid in the body (about half a year to one year), The mechanical properties of magnesium (or magnesium alloy) cannot be exhibited in the body. In addition, in the previous example, the magnesium material and the polylactic acid cavity were tightly fixed by means of screw tight fitting, and the polylactic acid cavity was forced to be pressed during operation due to the polymerization. When a lactic acid material is added to a calcium phosphate-based material to form a composite material, the brittleness of the polylactic acid material increases, so that when it is subjected to press-fitting, brittle fracture occurs, and the broken bone cannot be effectively fixed. Therefore, the polylactic acid material used in the previous example cannot be applied to a polylactic acid complex having an added bone growth promoter such as a hydroxide apatite and a calcium phosphate salt, so that the conventional bone nail has clinical application and therapeutic effect. Subject to considerable restrictions.
以熱熔方式將聚乳酸骨釘軟化並壓迫植入預置的骨空洞中進行骨釘固定,已為習知之技術,其做法為將熱源置於聚乳酸骨釘上方,經由加熱軟化骨釘,以使骨釘可以進入預置的骨空洞中。但因為聚乳酸之導熱係數不佳,因此此類骨釘的尺寸大小受到極大的限制,其長度通常不能超過0.5公分。再者,聚乳酸骨釘的強度不佳,因此其亦無法適用於承重區域。 It is a well-known technique to soften the polylactic acid bone nail by hot melt and compress it into a preset bone cavity for fixation. The method is to place the heat source above the polylactic acid bone nail and soften the nail by heating. So that the nail can enter the preset bone cavity. However, because of the poor thermal conductivity of polylactic acid, the size of such bone nails is greatly limited, and its length usually cannot exceed 0.5 cm. Furthermore, the strength of the polylactic acid bone nail is not good, so it cannot be applied to the load-bearing area.
本創作之一目的是在提出一種新穎的複合可吸收性骨釘,其可適用於摻有無機鹽類等陶瓷填料的聚乳酸外腔體,並以熱熔植入至需進行骨矯正處或病骨處。 One of the purposes of this creation is to propose a novel composite absorbable bone nail which can be applied to a polylactic acid outer cavity doped with a ceramic filler such as an inorganic salt, and is hot-melt implanted to the bone correction or Diseased bones.
為實現上述及/或其他目的,本創作提出一種適用於摻有無機鹽類等陶瓷填料的聚乳酸之可熱熔植入至骨矯正處或病骨的骨釘,其包含:一聚乳酸或聚乳酸摻有無機鹽類等陶瓷填料包覆層、以及一鎂金屬塊體,鎂金屬塊體為未裸露地設置於聚乳酸包覆層內。 In order to achieve the above and/or other purposes, the present invention proposes a bone nail suitable for hot melt implantation of polylactic acid doped with a ceramic filler such as an inorganic salt to a bone correction or diseased bone, which comprises: a polylactic acid or The polylactic acid is doped with a ceramic filler coating such as an inorganic salt, and a magnesium metal block, and the magnesium metal block is disposed in the polylactic acid coating layer without being exposed.
以及,為實現上述及/或其他目的,本創作提出一種適用於熱熔植入至骨矯正處或病骨的骨釘,係包括:一聚乳酸或摻有無機鹽類等陶瓷填料的聚乳酸包覆層;以及一鎂合金塊體,係未裸露地設置於該聚乳酸包覆層內。 And, in order to achieve the above and/or other purposes, the present invention proposes a bone nail suitable for hot-melt implantation to a bone correction or diseased bone, comprising: a polylactic acid or a polylactic acid doped with a ceramic filler such as an inorganic salt. a coating layer; and a magnesium alloy block disposed in the polylactic acid coating layer without being exposed.
依上,透過鎂金屬與鎂合金的高導熱特性,此二骨釘於熱熔植入時可經由可吸收的鎂金屬材料迅速導熱,使得可熱熔植入的可吸收骨釘尺寸不受到限制,以增加所適用之治療目的,並提升此可吸收骨釘於臨床上的應用價值。此外,無論鎂金屬塊體或鎂合金塊體均未裸露地設置於聚乳酸包覆層內,因此於熱熔植入後,聚乳酸或摻有無機鹽類等陶瓷填料的聚乳酸包覆層必先較鎂金屬塊體或鎂合金塊體先分解,使得鎂金屬塊體或鎂合金塊體的力學特性可於骨矯正處或病骨展現,以承受骨矯正處或病骨原本需承受的重量。如此一來,不僅可避免再次手術植入骨釘的疑慮外,更可協助骨矯正處或病骨固定以接合復位。 According to the high thermal conductivity of the magnesium metal and the magnesium alloy, the two bone nails can be rapidly thermally conductive through the absorbable magnesium metal material during hot melt implantation, so that the size of the absorbable bone nail of the hot melt implant is not limited. In order to increase the therapeutic purpose for use, and to enhance the clinical application value of this absorbable bone nail. In addition, regardless of whether the magnesium metal block or the magnesium alloy block is not exposed in the polylactic acid coating layer, after the hot melt implantation, the polylactic acid or the polylactic acid coating layer doped with the ceramic filler such as an inorganic salt It must be decomposed first than the magnesium metal block or the magnesium alloy block, so that the mechanical properties of the magnesium metal block or the magnesium alloy block can be exhibited at the bone correction or the diseased bone to withstand the bone correction or the diseased bone. weight. In this way, not only can the avoidance of re-surgical implantation of the nails be avoided, but also the bone correction or the bone fixation can be assisted to engage the reduction.
依【0008】段落所述,本創作之聚乳酸或摻有無機鹽類等陶瓷填料的聚乳酸於降解時會有酸性產物產出,本創作之鎂金屬與鎂合金於降解時會有鹼性產物產出,此兩種產物將可產生酸鹼中和之化學反應,生成無害之無機鹽類。 According to paragraph [0008], the polylactic acid of the present invention or the polylactic acid doped with a ceramic filler such as an inorganic salt may have an acidic product when it is degraded, and the magnesium metal and the magnesium alloy of the present invention are alkaline when degraded. The product is produced, and the two products will produce a chemical reaction that neutralizes the acid to form a harmless inorganic salt.
(1)‧‧‧骨釘 (1)‧‧‧ bone nails
(2)‧‧‧聚乳酸包覆層 (2) ‧‧‧ polylactic acid coating
(3)‧‧‧含鎂金屬塊體 (3) ‧‧‧Magnesium-containing metal blocks
(4)‧‧‧凸出部 (4) ‧ ‧ bulging
(A)‧‧‧骨矯正處或病骨 (A) ‧ ‧ Orthopedic or sick bone
(B)‧‧‧預鑽孔洞 (B) ‧ ‧ pre-drilled holes
(C)‧‧‧超音波震盪加熱探頭 (C)‧‧‧Supersonic vibration heating probe
(D)‧‧‧骨小樑空隙 (D) ‧‧‧ trabecular space
圖1為一立體示意圖,呈現著本創作之一實施方式的骨釘。 1 is a perspective view showing a bone nail of one embodiment of the present invention.
圖2為一剖面圖,說明著上述的骨釘。 Figure 2 is a cross-sectional view showing the above nail.
圖3至5說明著上述骨釘熱熔植入至需進行骨矯正或病骨處的過程。 Figures 3 to 5 illustrate the process of hot-melt implantation of the above-mentioned bone nails to the site where bone correction or disease is required.
為讓本創作上述及/或其他目的、功效、特徵更明顯易懂,下文特舉較佳實施方式,作詳細說明: In order to make the above and/or other objects, functions and features of the present invention more obvious and easy to understand, the following is a detailed description of the preferred embodiments:
請參照圖1、2,繪示著本創作之一實施方式的骨釘(1),此骨釘(1)可熱熔植入至骨矯正處或病骨(A),其含有以下組成:一聚乳酸包覆層(2)、及一含鎂金屬塊體(3);其中,含鎂金屬塊體(3)為未裸露地設置於聚乳酸包覆層(2)內,其中,該鎂金屬塊體(3)之頂部至該聚乳酸包覆層(2)之頂部距離為0.1mm至5mm之間。特別指明的是,文中所用的「未裸露地」乙詞意指一物件完整包覆於另物件內,且其任何一端、任何區域為所包覆之物件覆蓋未裸露於外。由此可知,含鎂金屬塊體(3)的任何一端、區域為聚乳酸包覆層(2)覆蓋未裸露於外。此外,為適應不同治療部位之骨矯正處或病骨(A)的不同類型,聚乳酸包覆層(2)可選擇地添加有其他可吸收生物材料,如氫氧基磷灰石(hydroxyapatite,HAP)、β-磷酸三鈣(β-tricalcium phosphate,β-TCP)、聚磷酸鈣(calcium polyphosphate,CPP)。此外,聚乳酸可用以下材料替代:明膠(gelatin)、聚乙二醇(polyethylene glycol,PEG)、聚己內酯(polycaprolactone,PCL)、乳酸-乙二醇共聚物、聚二氧六環酮(polydioxanone,PDO)、或甲殼素(chitin)。而且,含鎂金屬塊體(3)的實例可以為但不限於鎂金屬塊體或鎂 合金塊體。以及,該聚乳酸包覆層(2)的實例可以為但不限於聚乳酸或摻有無機鹽類等陶瓷填料的聚乳酸包覆層(2)。 Referring to Figures 1 and 2, a bone nail (1) of one embodiment of the present invention is illustrated. The bone nail (1) can be hot melt implanted into a bone correction or diseased bone (A), which has the following composition: a polylactic acid coating layer (2), and a magnesium-containing metal block (3); wherein the magnesium-containing metal block (3) is disposed in the polylactic acid coating layer (2) without being exposed, wherein The distance from the top of the magnesium metal block (3) to the top of the polylactic acid coating layer (2) is between 0.1 mm and 5 mm. In particular, the term "not exposed" in this document means that an object is completely covered in another object, and that any one end, any area is covered by the covered object is not exposed. It can be seen that any end or region of the magnesium-containing metal block (3) is covered by the polylactic acid coating layer (2) and is not exposed. In addition, in order to adapt to different types of bone correction or diseased bone (A) at different treatment sites, the polylactic acid coating layer (2) may optionally be added with other absorbable biological materials, such as hydroxyapatite (hydroxyapatite, HAP), β-tricalcium phosphate (β-TCP), calcium polyphosphate (CPP). In addition, polylactic acid can be replaced by gelatin, polyethylene glycol (PEG), polycaprolactone (PCL), lactic acid-ethylene glycol copolymer, polydioxanone ( Polydioxanone, PDO), or chitin. Moreover, examples of the magnesium-containing metal block (3) may be, but not limited to, magnesium metal blocks or magnesium. Alloy block. Further, examples of the polylactic acid coating layer (2) may be, but not limited to, polylactic acid or a polylactic acid coating layer (2) doped with a ceramic filler such as an inorganic salt.
於熱熔植入時,可視實際情況地於骨矯正處或病骨(A)內預置一直徑小於可熱熔之骨釘的預鑽孔洞(B),聚乳酸包覆層(2)的外表面可設有凹凸狀,例如具有複數凸出部(4)或不設有凹凸狀。另外,由於含鎂金屬塊體(3)具高導熱性質,含鎂金屬塊體(3)的外表面可為凹凸狀或預置奈米或微米孔洞,以增加導熱面積。透過此設計,於熱熔植入過程中可透過含鎂金屬塊體(3)與聚乳酸包覆層(2)之間接觸面積的增加來加速熱傳導至聚乳酸包覆層(2)的效率與距離,從而加速聚乳酸包覆層(2)部分與植入處軟化並深入骨小樑空間。 In the case of hot-melt implantation, a pre-drilled hole (B) having a smaller diameter than the heat-fusible bone nail (B), a polylactic acid coating layer (2) may be preset in the bone correction or the diseased bone (A). The outer surface may be provided with a concavo-convex shape, for example, having a plurality of projections (4) or not having irregularities. In addition, since the magnesium-containing metal block (3) has high thermal conductivity properties, the outer surface of the magnesium-containing metal block (3) may be irregular or pre-set nano or micro-holes to increase the heat transfer area. Through this design, the efficiency of heat conduction to the polylactic acid coating layer (2) can be accelerated by the increase of the contact area between the magnesium-containing metal block (3) and the polylactic acid coating layer (2) during the hot melt implantation process. With the distance, the polylactic acid coating layer (2) is accelerated and softened and penetrated into the trabecular space.
請參照圖3至5,進一步說明本實施方式之骨釘(1)熱熔植入至骨矯正處或病骨(A)的過程: Referring to Figures 3 to 5, the process of hot-melt implantation of the bone nail (1) of the present embodiment to the bone correction or diseased bone (A) is further illustrated:
如圖3所示,於骨矯正處或病骨(A)間預置一直徑較小於本案之可吸收骨釘之直徑的預鑽孔洞(B),並將骨釘(1)前部尖端直徑較小部位置於預鑽孔洞(B)內。 As shown in Fig. 3, a pre-drilled hole (B) having a diameter smaller than the diameter of the absorbable bone nail of the present invention is preset between the bone correction site or the diseased bone (A), and the front part of the bone nail (1) is placed. The smaller diameter tip portion is placed in the pre-drilled hole (B).
又如圖4所示,以裝置如超音波震盪加熱探頭(C),但不限於此,對骨釘(1)相對於預鑽孔洞(B)的端部加熱並向下加壓擠入。 As shown in FIG. 4, the probe (C) is heated by a device such as ultrasonic wave, but is not limited thereto, and the end of the bone nail (1) is heated relative to the pre-drilled hole (B) and pressed downward. .
再如圖5所示,於加熱時,聚乳酸包覆層(2)部分軟化,並以熱源如超音波震盪加熱探頭加熱下壓軟化的骨釘,以軟化的聚乳酸填滿預鑽孔洞(B)並流入骨矯正處或病骨(A)內的骨小樑(trabeculae)空隙(D)。另於部分軟化時,聚乳酸包覆層(2)亦可向含鎂金屬塊體(3)流動,滲入鎂金屬塊表面凹凸空隙,與鎂金屬材進行緊配。 As shown in FIG. 5, when heated, the polylactic acid coating layer (2) is partially softened, and the softened bone is heated by a heat source such as an ultrasonic vibration heating probe to fill the pre-drilled hole with softened polylactic acid. (B) Flowing into the trabeculae void (D) in the bone correction or diseased bone (A). In addition, when partially softened, the polylactic acid coating layer (2) may also flow to the magnesium-containing metal block (3), infiltrate into the surface of the magnesium metal block, and closely match the magnesium metal material.
加熱後,聚乳酸包覆層(2)能凝固於骨矯正處或病骨(A)內的骨小樑並與含鎂金屬塊體(3)緊密配合。如此一來,本實施方式之骨釘(1)便達到骨矯正處或病骨(A)固定之目的。 After heating, the polylactic acid coating layer (2) can be coagulated to the trabecular bone in the bone correction or diseased bone (A) and closely matched with the magnesium-containing metal block (3). In this way, the bone nail (1) of the present embodiment achieves the purpose of fixing the bone correction or the diseased bone (A).
綜上所陳,透過鎂金屬與鎂合金的高導熱特性,本創作的骨釘於熱熔植入時可迅速導熱,使得骨釘的尺寸不受到限制,以增加所適用之骨矯正處及病骨的種類,並提升骨釘於臨床上的應用價值。此外,無論鎂金屬塊體或鎂合金塊體均未裸露地設置於聚乳酸或摻有無機鹽類等陶瓷填料的聚乳酸包覆層內,因此於熱熔植入後聚乳酸或摻有無機鹽類等陶瓷填料的聚乳酸包覆層較鎂金屬塊體或鎂合金塊體先分解,使得鎂金屬塊體或鎂合金塊體存在體內的時間增加,解決純鎂金屬骨釘降解速度過快的問題,並使得鎂金屬塊體或鎂合金塊體的力學特性可於骨矯正處或病骨內展現,以承受骨矯正處及病骨原本須承受的重量。如此一來,不僅可避免再次手術植入骨釘的疑慮外,更可協助骨矯正處及病骨固定以接合復位。 In summary, through the high thermal conductivity of magnesium metal and magnesium alloy, the bone nail of the present invention can rapidly conduct heat during hot melt implantation, so that the size of the nail is not limited, so as to increase the applicable bone correction and disease. The type of bone and the clinical value of the nail. In addition, regardless of whether the magnesium metal block or the magnesium alloy block is not exposed to the polylactic acid or the polylactic acid coating layer doped with a ceramic filler such as an inorganic salt, the polylactic acid or the inorganic substance is added after the hot melt implantation. The polylactic acid coating layer of ceramic fillers such as salt is decomposed first than the magnesium metal block or the magnesium alloy block, so that the time of the magnesium metal block or the magnesium alloy block is increased in the body, and the degradation rate of the pure magnesium metal bone nail is solved too fast. The problem is that the mechanical properties of the magnesium metal block or the magnesium alloy block can be exhibited in the bone correction or the diseased bone to withstand the weight that the bone correction and the diseased bone originally have to bear. In this way, not only can the avoidance of re-surgical implantation of the nails be avoided, but also the bone correction and the bone fixation can be assisted to engage the reduction.
惟以上所述者,僅為本創作之較佳實施例,但不能以此限定本創作實施之範圍;故,凡依本創作申請專利範圍及新型說明書內容所作之簡單的等效改變與修飾,皆仍屬本創作專利涵蓋之範圍內。 However, the above is only a preferred embodiment of the present invention, but it is not intended to limit the scope of the present invention; therefore, the simple equivalent changes and modifications made by the scope of the patent application and the contents of the new manual are All are still covered by this creation patent.
(2)‧‧‧聚乳酸包覆層 (2) ‧‧‧ polylactic acid coating
(3)‧‧‧含鎂金屬塊體 (3) ‧‧‧Magnesium-containing metal blocks
(4)‧‧‧凸出部 (4) ‧ ‧ bulging
Claims (10)
Priority Applications (1)
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TW104221193U TWM522000U (en) | 2015-12-30 | 2015-12-30 | Bone screw applicable for melt-implanting to bone correction site or diseased bone |
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TW104221193U TWM522000U (en) | 2015-12-30 | 2015-12-30 | Bone screw applicable for melt-implanting to bone correction site or diseased bone |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI568459B (en) * | 2016-11-10 | 2017-02-01 | 呂傳盛 | Method of manufacturing magnesium alloy implant material with selective-stage biodegradation |
TWI577324B (en) * | 2015-12-30 | 2017-04-11 | Applicable to hot melt implantation to bone correction or bone defect | |
US10512495B2 (en) | 2017-12-28 | 2019-12-24 | Industrial Technology Research Institute | Method for fabricating medical device and applications thereof |
-
2015
- 2015-12-30 TW TW104221193U patent/TWM522000U/en unknown
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI577324B (en) * | 2015-12-30 | 2017-04-11 | Applicable to hot melt implantation to bone correction or bone defect | |
TWI568459B (en) * | 2016-11-10 | 2017-02-01 | 呂傳盛 | Method of manufacturing magnesium alloy implant material with selective-stage biodegradation |
US10512495B2 (en) | 2017-12-28 | 2019-12-24 | Industrial Technology Research Institute | Method for fabricating medical device and applications thereof |
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