TWM520129U - Thermal energy recycling type dryer - Google Patents

Thermal energy recycling type dryer Download PDF

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TWM520129U
TWM520129U TW104218337U TW104218337U TWM520129U TW M520129 U TWM520129 U TW M520129U TW 104218337 U TW104218337 U TW 104218337U TW 104218337 U TW104218337 U TW 104218337U TW M520129 U TWM520129 U TW M520129U
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Taiwan
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adsorption
regeneration
cooler
tank
barrel
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TW104218337U
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Chinese (zh)
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Chih-Kang Tsui
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Pro Air Engineering Co Ltd
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Description

熱能回收吸附式乾燥機 Thermal energy recovery adsorption dryer

本創作係有關於空氣除濕乾燥與脫附再生技術,更詳而言之,係關於一種利用壓縮機產生的熱能和壓縮空氣冷卻的熱能回收吸附式乾燥機。 This creation is about air dehumidification drying and desorption regeneration technology. More specifically, it relates to a thermal energy recovery adsorption dryer that uses thermal energy generated by a compressor and compressed air to cool.

目前,熱能回收吸附式乾燥機主要由兩個吸附桶(一個執行吸附,一個執行再生)、空壓機、冷卻器、冷凝分離器、連接管路、控制閥、增壓鼓風機等組成。運作時,兩個吸附桶間歇地交替運行吸附和再生,即其中一者執行吸附除濕之工作時,另一者執行內部吸附劑的再生,透過空壓機產生之壓縮熱空氣可將吸附劑上的水分帶走,且為了冷卻執行吸附之吸附桶出來的空氣,一般作法是設置增壓鼓風機,並由增壓鼓風機抽取經吸附後的乾燥空氣,經冷卻器冷卻後,再導入待冷卻之吸附桶內,藉此達到降溫效果。最後,當吸附桶吸附完成、再生桶再生完成時,可透過電氣程式控制將吸附桶出氣管路對應蝶閥關閉,同時將已再生完成的吸附桶的出氣管路打開,即二者的工作進行交換,原來的吸附桶開始進行乾燥再生,而原來執行再生的吸附桶開始進行吸附工作,亦即交替工作。 At present, the heat recovery adsorption dryer mainly consists of two adsorption tanks (one performing adsorption, one performing regeneration), an air compressor, a cooler, a condensing separator, a connecting pipeline, a control valve, a booster blower and the like. In operation, the two adsorption tanks alternately operate adsorption and regeneration intermittently, that is, when one performs the work of adsorption dehumidification, the other performs the regeneration of the internal adsorbent, and the compressed hot air generated by the air compressor can put the adsorbent on the adsorbent. The moisture is taken away, and in order to cool the air that is discharged from the adsorption tank, it is generally practiced to provide a booster blower, and the adsorbed dry air is extracted by the booster blower, cooled by the cooler, and then introduced into the adsorption to be cooled. In the barrel, the cooling effect is achieved. Finally, when the adsorption of the adsorption tank is completed and the regeneration of the regeneration tank is completed, the corresponding butterfly valve of the adsorption tank outlet line can be closed by the electric program control, and the outlet pipeline of the regenerated bucket can be opened, that is, the work of the two is exchanged. The original adsorption barrel begins to dry and regenerate, and the adsorption barrel that originally performed regeneration starts to perform adsorption work, that is, alternate work.

然而,上述結構仍有改善空間,此結構的不足在於所 能達到的壓力露點溫度有限,只能達到-20℃,此將導致乾燥的壓縮空氣品質不好,且於兩桶槽切換時,會有壓力露點溫度之突波較大等缺點,另外,若採用增壓鼓風機抽取乾燥空氣進行冷卻,此會拉長增壓鼓風機運作時間,也會導致耗能情況。 However, there is still room for improvement in the above structure, and the disadvantage of this structure is that The pressure dew point that can be reached is limited, and can only reach -20 °C, which will result in poor quality of dry compressed air, and there will be disadvantages such as large surge of pressure dew point temperature when switching between two barrels. The booster blower is used to extract dry air for cooling, which will lengthen the operation time of the booster blower and also cause energy consumption.

為解決前述熱能回收吸附式乾燥機存在之缺陷和問題,本創作提出對進入執行再生之吸附再生桶的空氣進行二次加熱程序,以提升吸附劑達之乾燥程度。 In order to solve the defects and problems of the aforementioned heat energy recovery adsorption dryer, the present invention proposes a secondary heating process for the air entering the adsorption regeneration drum for performing regeneration to enhance the drying degree of the adsorbent.

另外,本創作之另一目的還提出改變冷卻器之設置位置,以縮減增壓鼓風機為了抽取經吸附後的乾燥空氣所產生之過度運作情況。 In addition, another object of the present invention is to change the position of the cooler to reduce the excessive operation of the booster blower in order to extract the adsorbed dry air.

本創作為了解決上述技術問題以及達到上述目的,本創作係提出一種熱能回收吸附式乾燥機,係連接提供熱壓縮空氣之空壓機,該熱能回收吸附式乾燥機包括:第一吸附再生桶,係由其內部之第一吸附劑執行氣體之吸附除濕或用於執行該第一吸附劑之再生;第二吸附再生桶,係由其內部之第二吸附劑執行氣體之吸附除濕或用於執行該第二吸附劑之再生,其中,該第一吸附再生桶與該第二吸附再生桶係可切換地執行除濕與再生之運作,且其中,該空壓機、該第一吸附再生桶及該第二吸附再生桶之間透過管路連接彼此;以及第一冷卻器和第二冷卻器,係設置在該空壓機與該第一吸附再生桶和該第二吸附再生桶之間的該管路上,以於該除濕與再生之運作開始時,該熱壓縮空氣 經該第一冷卻器和該第二冷卻器冷卻後進入該第一吸附再生桶,以執行該第一吸附再生桶之吸附除濕,且該空壓機之該熱壓縮空氣未經該第一冷卻器和該第二冷卻器而傳送至該第二吸附再生桶,以執行該第二吸附再生桶之第一次加熱再生程序。 In order to solve the above technical problems and achieve the above object, the present invention proposes a heat energy recovery adsorption dryer which is connected to an air compressor which provides hot compressed air, and the heat energy recovery adsorption dryer comprises: a first adsorption regeneration tank, Performing adsorption and dehumidification of the gas by the first adsorbent inside thereof or for performing regeneration of the first adsorbent; and second adsorbing the regeneration tank by performing adsorption and dehumidification of the gas by the second adsorbent inside thereof or for performing Regenerating the second adsorbent, wherein the first adsorption regeneration tank and the second adsorption regeneration barrel are switchably performing a dehumidification and regeneration operation, and wherein the air compressor, the first adsorption regeneration barrel, and the The second adsorption regeneration barrels are connected to each other through a pipeline; and the first cooler and the second cooler are disposed between the air compressor and the first adsorption regeneration tank and the second adsorption regeneration barrel On the road, at the beginning of the operation of the dehumidification and regeneration, the hot compressed air After the first cooler and the second cooler are cooled, the first adsorption regeneration bucket is entered to perform adsorption dehumidification of the first adsorption regeneration tank, and the hot compressed air of the air compressor is not subjected to the first cooling. The second cooler is transferred to the second adsorption regeneration tank to perform a first heating regeneration process of the second adsorption regeneration tank.

於一實施例中,該熱能回收吸附式乾燥機更包括加熱器,係設置於該熱能回收吸附式乾燥機之出口以及該第二吸附再生桶之間的該管路上,用於加熱從該第一吸附再生桶排出之壓縮空氣,且加熱後之該壓縮空氣傳送至該第二吸附再生桶,以執行該第二吸附再生桶之第二次加熱再生程序。 In one embodiment, the thermal energy recovery adsorption dryer further includes a heater disposed on the outlet between the outlet of the thermal energy recovery adsorption dryer and the second adsorption regeneration tank for heating from the first The compressed air discharged from the regeneration tub is adsorbed, and the heated compressed air is sent to the second adsorption regeneration drum to perform a second heating regeneration process of the second adsorption regeneration drum.

於另一實施例中,該熱能回收吸附式乾燥機更包括增壓鼓風機,係設置在該加熱器以及該熱能回收吸附式乾燥機之出口之間的該管路上,用於將該熱能回收吸附式乾燥機之出口處的該壓縮空氣導引至該加熱器。 In another embodiment, the thermal energy recovery adsorption dryer further includes a booster blower disposed on the pipeline between the heater and the outlet of the thermal energy recovery adsorption dryer for recycling the heat energy. The compressed air at the outlet of the dryer is directed to the heater.

於又一實施例中,於完成該第二次加熱再生程序後,該空壓機之該熱壓縮空氣經該第一冷卻器冷卻後傳送至該第二吸附再生桶,以執行該第二吸附再生桶之冷卻程序。 In another embodiment, after the second heating regeneration process is completed, the hot compressed air of the air compressor is cooled by the first cooler and then sent to the second adsorption regeneration bucket to perform the second adsorption. Cooling process for regenerative barrels.

於再一實施例中,於該第一吸附再生桶與該第二吸附再生桶執行切換程序前,該空壓機之該熱壓縮空氣經該第一冷卻器和該第二冷卻器冷卻後,同時傳送至該第二吸附再生桶和該第一吸附再生桶,以執行該第二吸附再生桶和該第一吸附再生桶之平行吸附程序。 In still another embodiment, after the first adsorption regenerative barrel and the second adsorption regeneration barrel perform a switching procedure, the hot compressed air of the air compressor is cooled by the first cooler and the second cooler. Simultaneously transferring to the second adsorption regeneration tank and the first adsorption regeneration barrel to perform a parallel adsorption process of the second adsorption regeneration tank and the first adsorption regeneration barrel.

與現有技術相比,本創作之熱能回收吸附式乾燥機將 冷卻器設置於空壓機之出口處,如此不需要通過增壓機抽取經吸附後之乾燥空氣來冷卻,故可減少增壓鼓風機之運作時間,大大節省了能耗,此可讓空壓機選擇更靈活,亦即熱能回收吸附式乾燥機可選擇與自帶冷卻系統空壓機結合,也可以選擇不帶冷卻系統之空壓機。另外,透過二次加熱程序有利於提升吸附劑之乾燥效果,且於執行吸附與再生之兩個吸附再生桶切換前,可先執行平行吸附程序,如此將有助於壓力露點溫度達到一定程度以下,能有效提高乾燥壓縮空氣的質量。 Compared with the prior art, the heat recovery waste adsorption dryer of the present invention will The cooler is arranged at the outlet of the air compressor, so that it is not necessary to extract the dried air after adsorption by the supercharger to cool, so the operation time of the booster blower can be reduced, and the energy consumption is greatly saved, which can make the air compressor The choice is more flexible, that is, the heat recovery adsorption dryer can be combined with the air compressor with its own cooling system, or the air compressor without cooling system. In addition, the secondary heating process is beneficial to enhance the drying effect of the adsorbent, and the parallel adsorption process can be performed before switching between the two adsorption regeneration barrels for performing adsorption and regeneration, which will help the pressure dew point temperature to reach a certain level or less. Can effectively improve the quality of dry compressed air.

1‧‧‧熱能回收吸附式乾燥機 1‧‧‧ Thermal energy recovery adsorption dryer

11‧‧‧吸附桶 11‧‧‧ adsorption bucket

12‧‧‧再生桶 12‧‧‧Recycled barrel

13‧‧‧第一冷卻器 13‧‧‧First cooler

14‧‧‧第二冷卻器 14‧‧‧Second cooler

15‧‧‧加熱器 15‧‧‧heater

16‧‧‧增壓鼓風機 16‧‧‧Supercharged air blower

17‧‧‧第一冷凝分離器 17‧‧‧First Condensation Separator

18‧‧‧第二冷凝分離器 18‧‧‧Second condensate separator

2‧‧‧空壓機 2‧‧‧Air compressor

K1~K13‧‧‧蝶閥 K1~K13‧‧‧Butter Valve

下文結合圖式和實施方式對本創作的熱能回收吸附式乾燥機作進一步說明。 The heat recovery adsorption dryer of the present invention will be further described below in conjunction with the drawings and embodiments.

第1圖係為本創作之熱能回收吸附式乾燥機中執行吸附功能之吸附再生桶的示意圖;第2圖係為本創作之熱能回收吸附式乾燥機中執行再生功能之吸附再生桶的示意圖;第3圖係為本創作之熱能回收吸附式乾燥機中執行再生功能之吸附再生桶進行第二次加熱再生程序的示意圖;第4圖係為本創作之熱能回收吸附式乾燥機中執行再生功能之吸附再生桶進行冷卻程序的示意圖;第5圖係為本創作之熱能回收吸附式乾燥機中執行切換程序前之平行吸附程序的示意圖;以及第6圖係為本創作之熱能回收吸附式乾燥機兩吸附再生桶切換後執行狀態的示意圖。 The first picture is a schematic diagram of the adsorption regeneration barrel performing the adsorption function in the heat recovery adsorption dryer of the present invention; the second figure is a schematic diagram of the adsorption regeneration barrel performing the regeneration function in the heat recovery adsorption dryer of the present invention; The third figure is a schematic diagram of the second heating regeneration process of the adsorption regeneration drum which performs the regeneration function in the heat recovery waste adsorption dryer of the present invention; the fourth figure is the regeneration function performed in the heat recovery waste adsorption dryer of the present invention. Schematic diagram of the adsorption process of the adsorption regeneration drum; FIG. 5 is a schematic diagram of the parallel adsorption process before the switching process is performed in the heat recovery adsorption dryer of the present invention; and FIG. 6 is the thermal energy recovery adsorption drying of the creation Schematic diagram of the execution state after the two adsorption regenerators are switched.

以下藉由特定的具體實施例說明本創作之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本創作之其他優點及功效。本創作亦可藉由其它不同的具體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本創作之精神下進行各種修飾與變更。 The embodiments of the present invention are described below by way of specific embodiments, and those skilled in the art can readily appreciate other advantages and functions of the present invention from the disclosure of the present disclosure. The present invention can also be implemented or applied by various other specific embodiments. The details of the present specification can also be modified and changed without departing from the spirit and scope of the present invention.

本創作之熱能回收吸附式乾燥機,係連接提供熱壓縮空氣之空壓機,熱能回收吸附式乾燥機包括第一吸附再生桶、第二吸附再生桶,第一吸附再生桶和第二吸附再生桶內部具有吸附劑可執行氣體之吸附除濕,同時第一吸附再生桶和第二吸附再生桶可用於執行吸附劑之再生,第一吸附再生桶與第二吸附再生桶係可切換地執行除濕與再生之運作。為了方便說明,後續將以第一吸附再生桶執行吸附除濕以及第二吸附再生桶執行再生進行技術說明,亦即執行吸附除濕之吸附再生桶稱之為吸附桶,執行再生之吸附再生桶稱之為再生桶。 The heat recovery adsorption dryer of the present invention is connected to an air compressor that provides hot compressed air, and the heat recovery adsorption dryer includes a first adsorption regeneration barrel, a second adsorption regeneration barrel, a first adsorption regeneration barrel and a second adsorption regeneration. The inside of the barrel has adsorption and dehumidification of the adsorbent gas, and the first adsorption regeneration barrel and the second adsorption regeneration barrel are used for performing regeneration of the adsorbent, and the first adsorption regeneration barrel and the second adsorption regeneration barrel are switchably performing dehumidification and The operation of regeneration. For convenience of explanation, the following description will be carried out by performing adsorption dehumidification in the first adsorption regeneration barrel and performing regeneration on the second adsorption regeneration barrel, that is, the adsorption regeneration barrel performing adsorption dehumidification is called an adsorption barrel, and the adsorption regeneration barrel performing regeneration is called For recycling barrels.

如第1圖所示,係說明本創作之熱能回收吸附式乾燥機中執行吸附功能之吸附再生桶的示意圖。本創作之熱能回收吸附式乾燥機1係連接至提供熱壓縮空氣之空壓機2,熱能回收吸附式乾燥機1係具有吸附桶11、再生桶12、第一冷卻器13以及第一冷卻器14,其中,吸附桶11和再生桶12結構相同且內部分別具有第一吸附劑和第二吸附劑,吸附桶11內之第一吸附劑可執行氣體之吸附除濕,再 生桶12則用於執行其內部之第二吸附劑之再生。 As shown in Fig. 1, a schematic diagram of the adsorption regeneration drum in which the adsorption function is performed in the heat recovery adsorption dryer of the present invention is illustrated. The heat recovery adsorption dryer 1 of the present invention is connected to an air compressor 2 for providing hot compressed air, and the heat recovery adsorption dryer 1 has an adsorption tank 11, a regeneration tank 12, a first cooler 13, and a first cooler. 14. The adsorption tank 11 and the regeneration tank 12 have the same structure and have a first adsorbent and a second adsorbent respectively inside, and the first adsorbent in the adsorption tank 11 can perform adsorption and dehumidification of the gas, and then The raw tub 12 is used to perform regeneration of the second adsorbent therein.

吸附桶11和再生桶12兩者是可以互換角色,亦即可切換地執行除濕與再生之運作,也就是說,吸附桶11和再生桶12可互換其功能或設置位置。 Both the adsorption tank 11 and the regeneration drum 12 are interchangeable roles, and the operation of dehumidification and regeneration can be performed in a switched manner, that is, the adsorption tank 11 and the regeneration drum 12 can be interchanged for their functions or setting positions.

具體實施時,可設置兩個內裝有吸附劑之除濕桶(即吸附再生桶),當其中一者角色為吸附桶11時,另一者角色則為再生桶12,兩者分別執行氣體之吸附除濕以及內部吸附劑之再生。空壓機2與吸附桶11和再生桶12之間透過管路連接,其中,第一冷卻器13和第二冷卻器14係設置在空壓機2與吸附桶11和再生桶12之間的管路上,第一冷卻器13可用於冷卻由該空壓機2所輸出之熱壓縮空氣。 In the specific implementation, two dehumidification barrels (ie, adsorption regeneration barrels) containing the adsorbent may be disposed. When one of the roles is the adsorption barrel 11, the other role is the regeneration barrel 12, and the two perform gas respectively. Adsorption dehumidification and regeneration of internal adsorbents. The air compressor 2 is connected to the adsorption tub 11 and the regeneration tub 12 through a pipeline, wherein the first cooler 13 and the second cooler 14 are disposed between the air compressor 2 and the adsorption tub 11 and the regeneration tub 12 In the pipeline, the first cooler 13 can be used to cool the hot compressed air output by the air compressor 2.

如第1圖所示,熱能回收吸附式乾燥機1設置有蝶閥K1-K13,用於控制熱能回收吸附式乾燥機1內氣體流通的路徑,亦即透過關閉或開啟蝶閥K1-K13,使得氣體可流向特定元件執行除濕、再生或冷卻等程序,其中,K1、K2可為常溫蝶閥,K3、K4、K7、K8、K9和K13可為中溫蝶閥,K5、K6、K10、K11、K12可為高溫蝶閥。 As shown in Fig. 1, the heat recovery adsorption dryer 1 is provided with a butterfly valve K1-K13 for controlling the path of the gas circulation in the heat recovery adsorption dryer 1, that is, by closing or opening the butterfly valve K1-K13 to make the gas It can flow to specific components to perform dehumidification, regeneration or cooling procedures. Among them, K1 and K2 can be normal temperature butterfly valves, K3, K4, K7, K8, K9 and K13 can be medium temperature butterfly valves, K5, K6, K10, K11, K12 can be It is a high temperature butterfly valve.

第1圖所示還包括加熱器15和增壓鼓風機16,主要用於再生桶12之第二次加熱再生程序,後面將會再詳細描述。另外,第1圖中還包括第一冷凝分離器17和第二冷凝分離器18,第一冷凝分離器17位於第一冷卻器13至第二冷卻器14之間的管路上,第二冷凝分離器18位於第二冷卻器14至吸附桶11和再生桶12之間的管路上。第一冷凝 分離器17和第二冷凝分離器18主要用於冷凝氣體中的水並排出,此為本領域技術人員所熟知,故不再贅述。 Also shown in Fig. 1 is a heater 15 and a booster blower 16, primarily for the second heating regeneration process of the regeneration drum 12, as will be described in more detail below. In addition, FIG. 1 further includes a first condensing separator 17 and a second condensing separator 18, the first condensing separator 17 being located on the line between the first cooler 13 and the second cooler 14, the second condensing separation The device 18 is located on the line between the second cooler 14 and the adsorption tank 11 and the regeneration drum 12. First condensation The separator 17 and the second condensing separator 18 are mainly used to condense water in the gas and discharge it, which is well known to those skilled in the art and will not be described again.

於除濕與再生之運作開始時,空壓機2所輸出之熱壓縮空氣經冷卻後進入吸附桶11,更具體來說,熱壓縮空氣通過第一冷卻器13和第二冷卻器14進行冷卻,並進入吸附桶11執行吸附除濕程序,此時,空壓機2之熱壓縮空氣可未經第一冷卻器13而傳送至再生桶12,以執行再生桶12之第一次加熱再生程序,接著,還回執行再生桶之第二次加熱再生程序、冷卻程序以及平行吸附程序,之後,吸附桶11和再生桶12再交換角色,分別改變成執行再生和吸附之程序。下面將配合第1-6圖,說明本創作之熱能回收吸附式乾燥機1的各執行程序。 At the beginning of the operation of dehumidification and regeneration, the hot compressed air output from the air compressor 2 is cooled and then enters the adsorption tank 11, and more specifically, the hot compressed air is cooled by the first cooler 13 and the second cooler 14. And entering the adsorption tank 11 to perform the adsorption dehumidification process. At this time, the hot compressed air of the air compressor 2 can be transferred to the regeneration barrel 12 without the first cooler 13 to perform the first heating regeneration process of the regeneration barrel 12, and then Then, the second heating regeneration process, the cooling process, and the parallel adsorption process of the regeneration drum are performed, and then the adsorption tank 11 and the regeneration tank 12 exchange roles, and are respectively changed to a program for performing regeneration and adsorption. The execution procedures of the heat recovery adsorption dryer 1 of the present invention will be described below with reference to Figs.

請參閱第1圖,係說明吸附桶11執行吸附功能。蝶閥K10、K2、K3、K4、K5、K6、K8、K11和K12處於關閉狀態,空壓機2送出之熱壓縮空氣將只能通過第一冷卻器13進行冷卻,經過第一冷凝分離器17冷凝後可排出冷凝水,經冷卻後之壓縮空氣經過蝶閥K9和蝶閥K13後,會再通過第二冷卻器14進行再次冷卻,並由第二冷凝分離器18冷凝後可排出冷凝水,經再次冷卻之壓縮空氣經過蝶閥K1來到吸附桶11,吸附桶11內執行完除濕吸附後,排出之氣體經蝶閥K7後由出口排出,以供其他外部系統使用。 Referring to Fig. 1, it is explained that the adsorption tank 11 performs the adsorption function. The butterfly valves K10, K2, K3, K4, K5, K6, K8, K11 and K12 are in a closed state, and the hot compressed air sent from the air compressor 2 will only be cooled by the first cooler 13, passing through the first condensing separator 17 After condensing, the condensed water can be discharged. After the cooled compressed air passes through the butterfly valve K9 and the butterfly valve K13, it is again cooled by the second cooler 14, and condensed by the second condensing separator 18 to discharge the condensed water. The cooled compressed air passes through the butterfly valve K1 to the adsorption tank 11. After the dehumidification adsorption is performed in the adsorption tank 11, the discharged gas is discharged through the outlet through the butterfly valve K7 for use by other external systems.

請參閱第2圖,係說明本創作之熱能回收吸附式乾燥機中執行再生功能之吸附再生桶的示意圖。如圖所示,蝶閥K9、K11、K12、K2、K3和K5處於關閉狀態,空壓機2 送出之熱壓縮空氣因蝶閥K9關閉,則無法前進包括第一冷卻器13和第一冷凝分離器17之管路,加上蝶閥K5、K11和K12關閉,該熱壓縮空氣經過蝶閥K10、K6後來到再生桶12。 Please refer to Fig. 2, which is a schematic view showing the adsorption regeneration barrel in which the regeneration function is performed in the heat recovery adsorption dryer of the present invention. As shown, the butterfly valves K9, K11, K12, K2, K3 and K5 are in the closed state, and the air compressor 2 The hot compressed air sent out is closed by the butterfly valve K9, and the pipeline including the first cooler 13 and the first condensing separator 17 cannot be advanced, and the butterfly valves K5, K11 and K12 are closed, and the hot compressed air passes through the butterfly valves K10 and K6. To the regeneration bucket 12.

此時,再生桶12進行第一次加熱再生程序時所排出之氣體,經第二冷卻器14冷卻後傳送至吸附桶11。如圖所示,再生桶12執行完再生程序後,會排出溫度較不高之氣體,由於蝶閥K2、K3和K9關閉,再生桶12所排出之氣體經蝶閥K4和K13來到第二冷卻器14進行冷卻,同時經第二冷凝分離器18冷凝後,可通過蝶閥K1來到吸附桶11,吸附桶11執行完除濕吸附所排出之氣體經蝶閥K7由出口排出,以供其他外部系統使用。 At this time, the gas discharged when the regeneration tub 12 performs the first heating regeneration process is cooled by the second cooler 14 and then sent to the adsorption tub 11. As shown in the figure, after the regeneration drum 12 performs the regeneration process, the gas with a lower temperature is discharged. Since the butterfly valves K2, K3 and K9 are closed, the gas discharged from the regeneration drum 12 passes through the butterfly valves K4 and K13 to the second cooler. After cooling by the second condensing separator 18, it can be passed through the butterfly valve K1 to the adsorption tank 11, and the gas discharged from the adsorption tank 11 after the dehumidification adsorption is discharged from the outlet through the butterfly valve K7 for use by other external systems.

請參閱第3圖,係說明本創作之熱能回收吸附式乾燥機中執行再生功能之吸附再生桶進行第二次加熱再生程序的示意圖。如圖所示,加熱器15設置於熱能回收吸附式乾燥機1之出口以及再生桶12之間的管路上,加熱器15用於加熱從吸附桶11排出之壓縮空氣,且加熱後之壓縮空氣傳送至再生桶12,以執行再生桶12之第二次加熱再生程序。 Please refer to Fig. 3, which is a schematic diagram showing the second heating regeneration process of the adsorption regeneration drum performing the regeneration function in the heat recovery adsorption dryer of the present invention. As shown, the heater 15 is disposed on a line between the outlet of the heat recovery adsorption dryer 1 and the regeneration tub 12, and the heater 15 is for heating the compressed air discharged from the adsorption tank 11 and heating the compressed air. It is sent to the regeneration tub 12 to perform the second heating regeneration process of the regeneration tub 12.

另外,熱能回收吸附式乾燥機1內還包括增壓鼓風機16,增壓鼓風機16設置在加熱器15以及熱能回收吸附式乾燥機1之出口之間的管路上,用於將熱能回收吸附式乾燥機1之出口處的壓縮空氣導引至加熱器15。 In addition, the heat recovery adsorption dryer 1 further includes a booster blower 16 disposed on a line between the heater 15 and the outlet of the heat recovery adsorption dryer 1 for recovering heat energy from adsorption drying. The compressed air at the outlet of the machine 1 is directed to the heater 15.

如圖所示,蝶閥K10、K2、K3、K5和K12處於關閉 狀態,空壓機2送出之熱壓縮空氣通過第一冷卻器13進行冷卻以及第一冷凝分離器17冷凝,經冷卻後之壓縮空氣經過蝶閥K9和蝶閥K13後,再通過第二冷卻器14進行再次冷卻以及第二冷凝分離器18冷凝,經再次冷卻之壓縮空氣經過蝶閥K1來到吸附桶11,吸附桶11內執行完除濕吸附後,排出之氣體經蝶閥K7後由出口排出。 As shown, the butterfly valves K10, K2, K3, K5 and K12 are closed In the state, the hot compressed air sent from the air compressor 2 is cooled by the first cooler 13 and condensed by the first condensing separator 17, and the cooled compressed air passes through the butterfly valve K9 and the butterfly valve K13, and then passes through the second cooler 14. The second condensing separator 18 is condensed again, and the re-cooled compressed air passes through the butterfly valve K1 to the adsorption tank 11. After the dehumidification adsorption is performed in the adsorption tank 11, the discharged gas is discharged through the outlet through the butterfly valve K7.

此時,增壓鼓風機16啟動後會抽取來到熱能回收吸附式乾燥機1之出口附近的乾燥氣體,該氣體送至加熱器15進行加熱,再經過蝶閥K11和蝶閥K6送進再生桶12,如此可讓再生桶12執行第二次加熱再生程序,再生桶12排出之中溫氣體經過蝶閥K4,會來到前往吸附桶11的管線上,亦即通過蝶閥K13來到第二冷卻器14,接著,同樣經冷卻、冷凝後來到吸附桶11,在完成除濕吸附後之氣體經蝶閥K7由出口排出。 At this time, after the booster blower 16 is started, the dry gas near the outlet of the heat recovery adsorption dryer 1 is extracted, and the gas is sent to the heater 15 for heating, and then sent to the regeneration bucket 12 through the butterfly valve K11 and the butterfly valve K6. In this way, the regeneration drum 12 can perform the second heating regeneration process, and the regeneration drum 12 discharges the intermediate temperature gas through the butterfly valve K4, and will come to the pipeline leading to the adsorption tank 11, that is, to the second cooler 14 through the butterfly valve K13. Subsequently, it is also cooled and condensed and then sent to the adsorption tank 11, and the gas after completion of the dehumidification adsorption is discharged from the outlet through the butterfly valve K7.

由上可知,透過增壓鼓風機16可將熱能回收吸附式乾燥機1之出口處的空氣導引至加熱器15進行加熱,此可在再生桶12內吸附劑未達到預定乾燥標準時,通過執行第二次加熱再生程序,藉此使再生桶12執行再生之狀態更完全。 As can be seen from the above, the air at the outlet of the heat recovery adsorption dryer 1 can be guided to the heater 15 for heating through the booster blower 16, which can be performed when the adsorbent in the regeneration tank 12 does not reach the predetermined drying standard. The secondary heating regeneration process thereby completes the state in which the regeneration tub 12 performs regeneration.

請參閱第4圖,係說明本創作之熱能回收吸附式乾燥機中執行再生功能之吸附再生桶進行冷卻程序的示意圖。如圖所示,於完成第二次加熱再生程序後,接下來要執行再生桶12的冷卻,空壓機2之熱壓縮空氣經第一冷卻器13冷卻後傳送至再生桶12,藉以執行再生桶12之冷卻程 序,再生桶12進行冷卻程序時所排出之氣體,會經第二冷卻器14冷卻後傳送至吸附桶11。 Please refer to Fig. 4, which is a schematic diagram showing the cooling process of the adsorption regeneration drum for performing the regeneration function in the heat recovery adsorption dryer of the present invention. As shown in the figure, after the second heating regeneration process is completed, cooling of the regeneration tank 12 is performed next, and the hot compressed air of the air compressor 2 is cooled by the first cooler 13 and sent to the regeneration tank 12, thereby performing regeneration. Cooling process of bucket 12 The gas discharged from the regeneration tank 12 during the cooling process is cooled by the second cooler 14 and sent to the adsorption tank 11.

具體來說,蝶閥K10、K13、K5、K8、K11、K2和K3處於關閉狀態,空壓機2送出之熱壓縮空氣通過第一冷卻器13進行冷卻以及第一冷凝分離器17冷凝,經冷卻後之壓縮空氣經蝶閥K9和蝶閥K4來到再生桶12,此目的在於冷卻再生桶12,再生桶12執行完再生程序後,所排出之氣體溫度會較提升,該氣體接著經蝶閥K9和蝶閥K12後,被導入第二冷卻器14進行冷卻以及第二冷凝分離器18冷凝,經冷卻之空氣經蝶閥K1來到吸附桶11,吸附桶11內同樣可執行完除濕吸附,最後,排出之氣體經蝶閥K7後由出口排出。 Specifically, the butterfly valves K10, K13, K5, K8, K11, K2, and K3 are in a closed state, and the hot compressed air sent from the air compressor 2 is cooled by the first cooler 13 and condensed by the first condensing separator 17, and cooled. The compressed air then comes to the regeneration tank 12 via the butterfly valve K9 and the butterfly valve K4. The purpose is to cool the regeneration drum 12. After the regeneration barrel 12 performs the regeneration process, the temperature of the discharged gas will be increased, and the gas is then passed through the butterfly valve K9 and the butterfly valve. After K12, it is introduced into the second cooler 14 for cooling and the second condensing separator 18 is condensed, and the cooled air is sent to the adsorption tank 11 through the butterfly valve K1, and the dehumidification adsorption can be performed in the adsorption tank 11, and finally, the discharged gas is exhausted. After passing through the butterfly valve K7, it is discharged from the outlet.

於冷卻程序中,空壓機的全部風量通過冷卻後,流入待冷卻之再生桶12,再生桶12所排出之氣體的壓力露點溫度係低於-70℃,透過本創作之冷卻機制,可使壓力露點溫度更低,不僅可提高乾燥壓縮空氣之品質,也使冷卻程序更快速,更重要的,無需如現有技術,要透過增壓鼓風機16抽取熱能回收吸附式乾燥機1出口處之氣體來進行降溫,故可減少增壓鼓風機16之能耗。 In the cooling process, the entire air volume of the air compressor is cooled and then flows into the regeneration tank 12 to be cooled, and the pressure dew point temperature of the gas discharged from the regeneration tank 12 is lower than -70 ° C, which can be achieved by the cooling mechanism of the present invention. The lower pressure dew point temperature not only improves the quality of the dry compressed air, but also makes the cooling process faster. More importantly, it is not necessary to extract the heat from the exhaust fan 16 to recover the gas at the outlet of the adsorption dryer 1 as in the prior art. The cooling is performed, so that the energy consumption of the booster blower 16 can be reduced.

請參閱第5圖,係說明本創作之熱能回收吸附式乾燥機中執行切換程序前之平行吸附程序的示意圖。如圖所示,於吸附桶11與再生桶12執行切換程序前,空壓機2之熱壓縮空氣經第一冷卻器13和第二冷卻器14冷卻後,同時傳送至再生桶12和吸附桶11,以執行再生桶12和吸 附桶11之平行吸附程序。 Please refer to Fig. 5 for a schematic diagram of the parallel adsorption procedure before the switching procedure is performed in the heat recovery adsorption dryer of the present invention. As shown in the figure, before the switching process is performed between the adsorption tank 11 and the regeneration drum 12, the hot compressed air of the air compressor 2 is cooled by the first cooler 13 and the second cooler 14, and simultaneously transferred to the regeneration tank 12 and the adsorption tank. 11, to perform the regeneration barrel 12 and suck Parallel adsorption procedure with barrel 11.

更具體來說,為了避免兩桶槽切換時壓力露點溫度之突波過大,可於吸附桶11與再生桶12執行切換程序前,先執行平行吸附程序。如圖所示,蝶閥K10、K11、K12、K3、K4、K5和K3處於關閉狀態,空壓機2送出之熱壓縮空氣通過第一冷卻器13冷卻及第一冷凝分離器17冷凝後,經過蝶閥K9和蝶閥K13被送到第二冷卻器14,經第二冷卻器14再次冷卻及第二冷凝分離器18冷凝後,將分別經過蝶閥K1和蝶閥K2被送至吸附桶11和再生桶12,透過此程序讓兩個桶槽先平行輸出一段時間,藉此減少切換時壓力露點溫度之突波過大的情況,吸附桶11和再生桶12排出之氣體分別經過蝶閥K7和蝶閥K8而送至熱能回收吸附式乾燥機1之出口。 More specifically, in order to avoid excessive surge of the pressure dew point temperature when the two tanks are switched, the parallel adsorption process may be performed before the adsorption barrel 11 and the regeneration tank 12 perform the switching procedure. As shown in the figure, the butterfly valves K10, K11, K12, K3, K4, K5 and K3 are in a closed state, and the hot compressed air sent from the air compressor 2 is cooled by the first cooler 13 and condensed by the first condensing separator 17, after passing through The butterfly valve K9 and the butterfly valve K13 are sent to the second cooler 14, cooled again by the second cooler 14, and condensed by the second condensing separator 18, and sent to the adsorption tank 11 and the regeneration tank 12 through the butterfly valve K1 and the butterfly valve K2, respectively. Through this procedure, the two tanks are first outputted in parallel for a period of time, thereby reducing the excessive surge of the pressure dew point temperature during the switching, and the gas discharged from the adsorption tank 11 and the regeneration tank 12 is sent to the butterfly valve K7 and the butterfly valve K8, respectively. The heat energy is recovered from the outlet of the adsorption dryer 1.

請參閱第6圖,係說明本創作之熱能回收吸附式乾燥機兩吸附再生桶切換後執行狀態的示意圖。如圖所示,即第5圖之吸附桶11與再生桶12兩者角色互換後,亦即右邊桶槽改為執行除濕吸附程序,左邊桶槽改為執行再生程序,吸附桶11執行除濕吸附程序,如同第1圖所述,空壓機2送出之熱壓縮空氣經第一冷卻器13冷卻、第一冷凝分離器17冷凝、第二冷卻器14再次冷卻、第二冷凝分離器18冷凝後,進入到吸附桶11,吸附桶11內執行完除濕吸附後,排出之氣體由熱能回收吸附式乾燥機1之出口排出,以供其他外部系統使用。 Please refer to Fig. 6 for a schematic diagram showing the execution state of the two adsorption regeneration dryers after the switching of the heat recovery adsorption dryer of the present invention. As shown in the figure, after the roles of the adsorption tank 11 and the regeneration drum 12 in FIG. 5 are interchanged, that is, the right tank is changed to perform the dehumidification adsorption program, the left tank is changed to perform the regeneration process, and the adsorption tank 11 performs the dehumidification adsorption. The procedure, as described in FIG. 1, the hot compressed air sent from the air compressor 2 is cooled by the first cooler 13, the first condensing separator 17 is condensed, the second cooler 14 is cooled again, and the second condensing separator 18 is condensed. After entering the adsorption tank 11, after the dehumidification adsorption is performed in the adsorption tank 11, the discharged gas is discharged from the outlet of the thermal energy recovery adsorption dryer 1 for use by other external systems.

由上可知,透過蝶閥K1~K13的開啟關閉切換,改變 氣體行進路徑,接著如同第2~5圖所執行程序,依據執行再生程序、第二次加熱再生程序、冷卻程序以及平行吸附程序,使得吸附桶11執行吸附除濕,再生桶12執行內部吸附劑之再生,如此使兩個除濕桶可輪替地執行吸附除濕和再生,藉此完成乾燥機之功能。 It can be seen from the above that the switch is switched on and off through the butterfly valves K1~K13. The gas travel path is followed by the execution of the regeneration process, the second heating regeneration process, the cooling process, and the parallel adsorption process in accordance with the procedures executed in FIGS. 2 to 5, so that the adsorption tank 11 performs adsorption dehumidification, and the regeneration tank 12 executes the internal adsorbent. Regeneration, so that the two dehumidification tanks can alternately perform adsorption dehumidification and regeneration, thereby completing the function of the dryer.

綜上所述,本創作之熱能回收吸附式乾燥機在現有技術的基礎上改變冷卻器設置位置,如此不僅使冷卻程序更快速,更重要的可減少增壓鼓風機之能耗,另外,透過加熱器和增壓鼓風機,可使壓力露點溫度更低,整個系統的壓力露點溫度能達到-70℃以下,進而提高乾燥壓縮空氣的品質。 In summary, the heat recovery waste adsorption dryer of the present invention changes the position of the cooler on the basis of the prior art, so that not only the cooling process is faster, but also the energy consumption of the booster blower can be reduced, and in addition, the heat is transmitted. And the booster blower can lower the pressure dew point temperature, and the pressure dew point temperature of the whole system can reach below -70 °C, thereby improving the quality of dry compressed air.

上述實施例係用以例示性說明本創作之原理及其功效,而非用於限制本創作。任何熟習此項技藝之人士均可在不違背本創作之精神及範疇下,對上述實施例進行修改。因此本創作之權利保護範圍,應如申請專利範圍所列。 The above embodiments are intended to illustrate the principles of the present invention and its effects, and are not intended to limit the present invention. Anyone who is familiar with the art may modify the above embodiments without departing from the spirit and scope of the creation. Therefore, the scope of protection of this creation should be as listed in the scope of patent application.

1‧‧‧熱能回收吸附式乾燥機 1‧‧‧ Thermal energy recovery adsorption dryer

11‧‧‧吸附桶 11‧‧‧ adsorption bucket

12‧‧‧再生桶 12‧‧‧Recycled barrel

13‧‧‧第一冷卻器 13‧‧‧First cooler

14‧‧‧第二冷卻器 14‧‧‧Second cooler

15‧‧‧加熱器 15‧‧‧heater

16‧‧‧增壓鼓風機 16‧‧‧Supercharged air blower

17‧‧‧第一冷凝分離器 17‧‧‧First Condensation Separator

18‧‧‧第二冷凝分離器 18‧‧‧Second condensate separator

2‧‧‧空壓機 2‧‧‧Air compressor

K1~K13‧‧‧蝶閥 K1~K13‧‧‧Butter Valve

Claims (10)

一種熱能回收吸附式乾燥機,係連接提供熱壓縮空氣之空壓機,該熱能回收吸附式乾燥機包括:第一吸附再生桶,係由其內部之第一吸附劑執行氣體之吸附除濕或用於執行該第一吸附劑之再生;第二吸附再生桶,係由其內部之第二吸附劑執行氣體之吸附除濕或用於執行該第二吸附劑之再生,其中,該第一吸附再生桶與該第二吸附再生桶係可切換地執行除濕與再生之運作,且其中,該空壓機、該第一吸附再生桶及該第二吸附再生桶之間透過管路連接彼此;以及第一冷卻器和第二冷卻器,係設置在該空壓機與該第一吸附再生桶和該第二吸附再生桶之間的該管路上,以於該除濕與再生之運作開始時,該熱壓縮空氣經該第一冷卻器和該第二冷卻器冷卻後進入該第一吸附再生桶,以執行該第一吸附再生桶之吸附除濕,且該熱壓縮空氣未經該第一冷卻器和該第二冷卻器而傳送至該第二吸附再生桶,以執行該第二吸附再生桶之第一次加熱再生程序。 A heat energy recovery adsorption dryer is connected to an air compressor that provides hot compressed air. The heat energy recovery adsorption dryer comprises: a first adsorption regeneration barrel, wherein the first adsorbent in the interior performs gas adsorption dehumidification or use Performing regeneration of the first adsorbent; the second adsorption regeneration tank performs adsorption and dehumidification of the gas by the second adsorbent inside thereof or is used to perform regeneration of the second adsorbent, wherein the first adsorption regeneration barrel Performing the operation of dehumidification and regeneration in a switchable manner with the second adsorption regeneration tank, and wherein the air compressor, the first adsorption regeneration tank and the second adsorption regeneration barrel are connected to each other through a pipeline; and the first a cooler and a second cooler disposed on the pipeline between the air compressor and the first adsorption regeneration tank and the second adsorption regeneration tank, wherein the heat compression is started when the operation of the dehumidification and regeneration begins After being cooled by the first cooler and the second cooler, the air enters the first adsorption regeneration bucket to perform adsorption dehumidification of the first adsorption regeneration tank, and the hot compressed air is not subjected to the first cooler and the first Cooler transmitted to the second adsorption regeneration tub, to perform the regeneration of the second adsorption heat tub of a regeneration program. 如申請專利範圍第1項所述之熱能回收吸附式乾燥機,其中,該第二吸附再生桶進行該第一次加熱再生程序時所排出之氣體,經該第二冷卻器冷卻後傳送至該第一吸附再生桶。 The heat recovery adsorption dryer according to claim 1, wherein the gas discharged by the second adsorption regeneration bucket during the first heating regeneration process is cooled by the second cooler and sent to the The first adsorption regeneration barrel. 如申請專利範圍第1項所述之熱能回收吸附式乾燥 機,更包括加熱器,係設置於該熱能回收吸附式乾燥機之出口以及該第二吸附再生桶之間的該管路上,用於加熱從該第一吸附再生桶排出之壓縮空氣,且加熱後之該壓縮空氣傳送至該第二吸附再生桶,以執行該第二吸附再生桶之第二次加熱再生程序。 Thermal energy recovery adsorption drying as described in claim 1 The machine further includes a heater disposed on the line between the outlet of the thermal energy recovery adsorption dryer and the second adsorption regeneration tank for heating compressed air discharged from the first adsorption regeneration tank and heating The compressed air is then sent to the second adsorption regeneration tank to perform a second heating regeneration process of the second adsorption regeneration tank. 如申請專利範圍第3項所述之熱能回收吸附式乾燥機,更包括增壓鼓風機,係設置在該加熱器以及該熱能回收吸附式乾燥機之出口之間的該管路上,用於將該熱能回收吸附式乾燥機之出口處的該壓縮空氣導引至該加熱器。 The heat recovery adsorption dryer according to claim 3, further comprising a booster blower disposed on the pipeline between the heater and the outlet of the heat recovery adsorption dryer for The compressed air at the outlet of the thermal energy recovery adsorption dryer is directed to the heater. 如申請專利範圍第3項所述之熱能回收吸附式乾燥機,其中,該第二吸附再生桶進行該第二次加熱再生程序時所排出之氣體,經該第二冷卻器冷卻後傳送至該第一吸附再生桶。 The heat recovery adsorption dryer according to claim 3, wherein the gas discharged by the second adsorption regeneration tank during the second heating regeneration process is cooled by the second cooler and sent to the The first adsorption regeneration barrel. 如申請專利範圍第3項所述之熱能回收吸附式乾燥機,其中,於完成該第二次加熱再生程序後,該空壓機之該熱壓縮空氣經該第一冷卻器冷卻後傳送至該第二吸附再生桶,以執行該第二吸附再生桶之冷卻程序。 The thermal energy recovery adsorption dryer according to claim 3, wherein after the second heating regeneration process is completed, the hot compressed air of the air compressor is cooled by the first cooler and sent to the The second adsorption regeneration tank is configured to perform a cooling process of the second adsorption regeneration tank. 如申請專利範圍第6項所述之熱能回收吸附式乾燥機,其中,該第二吸附再生桶進行該冷卻程序時所排出之氣體,經該第二冷卻器冷卻後傳送至該第一吸附再生桶。 The heat recovery adsorption dryer according to claim 6, wherein the gas discharged by the second adsorption regeneration bucket during the cooling process is cooled by the second cooler and sent to the first adsorption regeneration. barrel. 如申請專利範圍第6項所述之熱能回收吸附式乾燥機,其中,於該冷卻程序中,該第二吸附再生桶所排 出之氣體的壓力露點溫度係低於-70℃。 The thermal energy recovery adsorption dryer according to claim 6, wherein in the cooling process, the second adsorption regeneration drum is arranged The pressure dew point temperature of the gas is below -70 °C. 如申請專利範圍第1項所述之熱能回收吸附式乾燥機,其中,於該第一吸附再生桶與該第二吸附再生桶執行切換程序前,該空壓機之該熱壓縮空氣經該第一冷卻器和該第二冷卻器冷卻後,同時傳送至該第二吸附再生桶和該第一吸附再生桶,以執行該第二吸附再生桶和該第一吸附再生桶之平行吸附程序。 The thermal energy recovery adsorption dryer according to claim 1, wherein the hot compressed air of the air compressor passes through the first before the switching process is performed between the first adsorption regeneration barrel and the second adsorption regeneration barrel After the cooler and the second cooler are cooled, they are simultaneously transferred to the second adsorption regeneration tank and the first adsorption regeneration tank to perform a parallel adsorption process of the second adsorption regeneration tank and the first adsorption regeneration barrel. 如申請專利範圍第1項所述之熱能回收吸附式乾燥機,其中,於該第一冷卻器至該第二冷卻器之間的該管路上,更包括第一冷凝分離器,且於該第二冷卻器至該第一吸附再生桶和該第二吸附再生桶之間的該管路上,更包括第二冷凝分離器。 The thermal energy recovery adsorption dryer of claim 1, wherein the pipeline between the first cooler and the second cooler further comprises a first condensation separator, and wherein the first condensation separator The second cooler is connected to the pipeline between the first adsorption regeneration tank and the second adsorption regeneration tank, and further comprises a second condensation separator.
TW104218337U 2015-11-16 2015-11-16 Thermal energy recycling type dryer TWM520129U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108731144A (en) * 2018-07-23 2018-11-02 徐浩然 It reduces the method for hydrogenesis, be air-dried component and air-refrigeration system
CN113797722A (en) * 2020-06-12 2021-12-17 株式会社银河空气科技 Compressed air drying device, system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108731144A (en) * 2018-07-23 2018-11-02 徐浩然 It reduces the method for hydrogenesis, be air-dried component and air-refrigeration system
CN113797722A (en) * 2020-06-12 2021-12-17 株式会社银河空气科技 Compressed air drying device, system and method

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