TWM515950U - Improved balancing structure of spreader plate runner of injection molding mold - Google Patents
Improved balancing structure of spreader plate runner of injection molding mold Download PDFInfo
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- TWM515950U TWM515950U TW104214091U TW104214091U TWM515950U TW M515950 U TWM515950 U TW M515950U TW 104214091 U TW104214091 U TW 104214091U TW 104214091 U TW104214091 U TW 104214091U TW M515950 U TWM515950 U TW M515950U
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Description
本創作係提供一種射出模具分流板流道之平衡結構改良,尤其適用於成型空間(模穴)數量為六穴或其倍數者。 This creation provides a balanced structural improvement of the flow path of the injection mold splitter plate, especially suitable for the number of molding spaces (cavities) of six holes or multiples thereof.
按,射出成型熱澆道之流道系統的功用係引導成型機噴嘴所射出的熔融材料進入成型空間中成型,流道系統包含注道、流道、澆口及成型空間。注道為接合成型機噴嘴的部分,流道為成型材料從注道到成型空間的主通路。流道配置為從注道到各澆口的長度相等且成幾何平衡之配置;即材料從注道可同一時間到達各成型空間完成充填。 According to the function of the flow channel system for injecting the shaped hot runner, the molten material sprayed by the nozzle of the molding machine is guided into the molding space, and the flow channel system comprises a sprue, a runner, a gate and a molding space. The track is the part that joins the nozzle of the molding machine, and the flow path is the main path of the molding material from the sprue to the molding space. The flow channel is configured to be equidistant and geometrically balanced from the sprue to each gate; that is, the material can be filled from the sprue at the same time to each molding space.
請參閱第1圖,習用I型流道配置(一),流道R系呈平面配置,為達成幾何平衡,流道R必須分成許多樹枝狀結構,如此雖然可以達成幾何平衡效果,但加工困難、流道R轉角過多,導致射出壓力損失過大。 Please refer to Figure 1, the conventional type I flow channel configuration (1), the flow channel R is in a planar configuration. In order to achieve geometric balance, the flow channel R must be divided into many dendritic structures, so that although the geometric balance effect can be achieved, the processing is difficult. The flow path R has too many corners, resulting in excessive injection pressure loss.
請參閱第2圖,習用I型流道配置(二),流道R亦呈平面配置,加工簡化但幾何平衡效果不佳,需藉由調 整流道R直徑來達成模穴平均充填效果,導致各模穴剪切應力不同,射出加工條件有較多的限制。 Please refer to Figure 2, the conventional I-type flow channel configuration (2), the flow channel R is also in a planar configuration, the processing is simplified but the geometric balance effect is not good, need to be adjusted The R diameter of the rectifier channel is used to achieve the average filling effect of the cavity, resulting in different shear stresses of the cavity, and there are more restrictions on the injection processing conditions.
請參閱第3圖,習用I型流道配置(三),流道R亦呈平面配置,流道R須兩面加工再組合且不耐高射出壓力有漏料疑慮。 Please refer to Figure 3, the conventional I-type flow channel configuration (3), the flow channel R is also in a plane configuration, the flow channel R must be processed on both sides and combined with the high injection pressure and there is a doubt about leakage.
因此如何克服加工容易、轉角效應及耐高射出壓力,達成幾何平衡俾使更具經濟實用性之創新結構,實使用者所殷切企盼,亦係相關業者須努力研發突破之目標及方向。 Therefore, how to overcome the ease of processing, the cornering effect and the high injection pressure, to achieve a geometric balance, and to make the innovation structure more economical and practical, the users are eagerly awaiting, and the relevant industry must strive to develop the goal and direction of breakthrough.
本創作射出模具分流板流道之平衡結構改良,創作人針對上述有關習用流道配置之缺失所創作,藉由柱狀體之流道桿設計俾使流道係三度空間立體配置於該流道桿中,且該流道自注道到各成型空間之長度為相等且達成幾何平衡。本創作主要目的係提供一種射出模具分流板流道之平衡結構改良,以達降低射出壓力在流道內的損失;本創作另一目的係達改善流道加工之複雜度降低加工成本;本創作另一目的係避免熔融材料在流道內剪切生熱(轉角效應SHEAR HEATING)破壞分子結構。而其解決問題之技術特徵,係藉由三度空間立體流道配置且流道自注道到各成型空間之長度為相等之幾何平衡配置,藉由立體流道使熔融材料隨路徑而翻轉俾使熔融材料的中心溫度與 邊界溫度均勻混合,以達直線多模穴的充填平衡。 The creation of the balance structure of the mold splitter flow channel is improved, and the creator creates the lack of the conventional flow channel arrangement. The flow channel rod design of the column body allows the three-dimensional space of the flow channel to be stereoscopically arranged in the flow. In the track, and the length of the flow path from the injection path to each molding space is equal and geometric balance is achieved. The main purpose of this creation is to provide a balanced structural improvement of the flow path of the injection mold splitter plate in order to reduce the loss of injection pressure in the flow channel; another object of the present invention is to improve the complexity of the flow path processing and reduce the processing cost; Another object is to prevent the molten material from shearing heat in the flow path (SHEAR HEATING) to destroy the molecular structure. The technical feature of the problem solving is that the three-dimensional spatial three-dimensional flow channel is arranged and the flow path is self-injected to the geometrical balance configuration in which the lengths of the molding spaces are equal, and the molten material is turned over with the path by the three-dimensional flow channel. Making the center temperature of the molten material The boundary temperature is evenly mixed to achieve a filling balance of the straight multi-cavity.
藉此創新獨特設計,使本創作對照先前技術而言,大致可達到如下功效:本創作射出模具分流板流道之平衡結構改良,藉由流道桿設計縮短流道路徑,明顯降低射出壓力在流道內的損失;藉由流道桿設計以改善流道加工之複雜度降低加工成本;藉由立體流道以確保熔融材料隨路徑而翻轉俾使熔融材料的中心溫度與邊界溫度均勻混合,有效達成直線多模穴的充填平衡;藉由流道桿容易實施拋光加工及表面電鍍改善流道粗糙度,有效避免熔融材料在流道內因剪切生熱破壞分子結構;藉由流道桿之流道配置不受模穴數為奇數或偶數的限制均可實施流道幾何平衡。 With this innovative and unique design, this creation can achieve the following effects in comparison with the prior art: the balance structure of the flow path of the mold splitter plate is improved, the flow path is shortened by the flow path rod design, and the injection pressure is significantly reduced. Loss in the flow path; reducing the processing cost by improving the complexity of the flow path processing by the flow channel rod design; ensuring that the molten material is inverted with the path by the three-dimensional flow path, so that the center temperature of the molten material is uniformly mixed with the boundary temperature, Effectively achieve the filling balance of the linear multi-cavity hole; the flow path rod is easy to perform polishing processing and surface plating to improve the flow path roughness, effectively avoiding the molten material in the flow channel to damage the molecular structure due to shear heat generation; The flow path configuration can be performed without the limitation of the number of cavities being odd or even.
10‧‧‧分流板 10‧‧‧Splitter
11‧‧‧注道口 11‧‧‧ injection port
12‧‧‧注道 12‧‧‧Note
13‧‧‧內部空間 13‧‧‧Internal space
14‧‧‧流道 14‧‧‧ flow path
20‧‧‧流道桿 20‧‧‧Flower rod
21‧‧‧注道 21‧‧‧Note
22‧‧‧流道 22‧‧‧ flow path
第1圖:係習用流道(一)剖視圖。 Figure 1: A cross-sectional view of a conventional flow path (a).
第2圖:係習用流道(二)剖視圖。 Figure 2: A cross-sectional view of a conventional flow channel (2).
第3圖:係習用流道(三)剖視圖。 Figure 3: A cross-sectional view of a conventional flow path (3).
第4圖:係本創作之實施例立體分解圖。 Fig. 4 is a perspective exploded view of an embodiment of the present creation.
第5圖:係本創作之實施例剖視圖。 Fig. 5 is a cross-sectional view showing an embodiment of the present creation.
請參閱第4圖所示,係本創作之較佳實施例立體分解圖,惟此等實施例僅供說明之用,在專利申請上並 不受此結構之限制。 Please refer to FIG. 4, which is a perspective exploded view of a preferred embodiment of the present invention, but the embodiments are for illustrative purposes only, and Not subject to this structure.
茲為使能進一步瞭解本創作之結構設計及技術,謹配合圖式再予深入說明於後:請參閱第4~5圖,本創作一種射出模具分流板流道之平衡結構改良,其係包含:一分流板10,其主要設有一注道口11向內部延設一注道12,該注道12貫穿至內部空間13,該內部空間13設有數流道14貫穿至各成型空間(模穴/未顯示);一流道桿20,其係承置於該內部空間13之一柱狀體,包含注道21及數流道22,其中該注道21係承接分流板之注道12,該流道桿20之注道21設有數流道22分別貫穿至分流板流道14,該數流道22係三度空間立體配置於該流道桿20中,該流道桿20之數流道22自流道桿20之注道21到各成型空間長度相等且呈幾何平衡之配置,依此結構,該流道桿20之注道21至各成型空間之長度相等且使其成幾何平衡之配置,熔融材料從該流道桿20之注道21可同一時間到達各成型空間以完成平衡充填。 In order to further understand the structural design and technology of this creation, I would like to further explain it in the following paragraphs: Please refer to Figures 4~5. This paper proposes a balanced structure improvement of the flow path of the injection mold manifold. A splitter plate 10 is mainly provided with a sprue opening 11 for extending a sprue 12 into the interior. The sprue 12 extends through the internal space 13 . The internal space 13 is provided with a plurality of flow passages 14 extending through the molding spaces (cavities/ Not shown); the first-class rail 20 is placed in a columnar body of the inner space 13 and includes a sprue 21 and a plurality of flow passages 22, wherein the sprue 21 is a sprue 12 for receiving the splitter plate, the flow The sprue 21 of the rail 20 is provided with a plurality of flow passages 22 respectively extending into the splitter flow passages 14, wherein the plurality of flow passages 22 are three-dimensionally arranged three-dimensionally in the flow passage rod 20, and the flow passages 20 of the flow passage rods 20 The configuration of the sprue 21 of the flow path rod 20 to the space of each molding space is equal and geometrically balanced. According to this configuration, the length of the sprue 21 to the molding space of the flow path rod 20 is equal and geometrically balanced. The molten material can reach the respective molding spaces from the sprue 21 of the flow path rod 20 at the same time to complete the balance. Fill.
本創作一種射出模具分流板流道之平衡結構改良,其中該分流板10之流道數量為六穴者。 The present invention provides an improved balance structure for the flow path of the injection mold splitter plate, wherein the number of flow passages of the splitter plate 10 is six-hole.
本創作一種射出模具分流板流道之平衡結構改良,其中該分流板10之流道數量為六穴之倍數者。 The invention improves the balance structure of the flow path of the injection mold splitter plate, wherein the number of flow passages of the splitter plate 10 is a multiple of six holes.
本創作功效增進之事實如下:本創作射出模具分流板流道之平衡結構改良,藉由流道桿設計縮短流道路 徑,明顯降低射出壓力在流道內的損失;藉由流道桿設計以改善流道加工之複雜度降低加工成本;藉由立體流道以確保熔融材料隨路徑而翻轉俾使熔融材料的中心溫度與邊界溫度均勻混合,有效達成直線多模穴的充填平衡;藉由流道桿容易實施拋光加工及表面電鍍改善流道粗糙度,有效避免熔融材料在流道內因剪切生熱破壞分子結構;藉由流道桿之流道配置不受模穴數為奇數或偶數的限制均可實施流道幾何平衡。 The fact that the creative effect is enhanced is as follows: the creation of the balance structure of the mold splitter flow passage is improved, and the flow path is shortened by the flow path rod design. Diameter, significantly reducing the loss of injection pressure in the flow channel; reducing the processing cost by improving the complexity of flow path processing by the flow channel rod design; ensuring that the molten material is turned over with the path by the three-dimensional flow path to make the center of the molten material The temperature and the boundary temperature are uniformly mixed to effectively achieve the filling balance of the linear multi-cavity; the smoothing of the flow path is easily performed by the flow path rod and the surface plating is improved, thereby effectively preventing the molten material from damaging the molecular structure in the flow channel due to shear heat generation. The flow path geometric balance can be implemented by the flow path arrangement of the flow path rod without the limitation of the number of cavity parts being odd or even.
上述實施例所揭示者係藉以具體說明本創作,且文中雖透過特定的術語進行說明,當不能以此限定本新型創作之專利範圍;熟悉此項技術領域之人士當可在瞭解本創作之精神與原則後對其進行變更與修改而達到等效之目的,而此等變更與修改,皆應涵蓋於如后所述之申請專利範圍所界定範疇中。 The disclosures of the above embodiments are used to specifically explain the present creation, and although the descriptions are made through specific terms, the scope of patents of the novel creation cannot be limited thereby; those skilled in the art can understand the spirit of the creation. Changes and modifications are made to the equivalent of the principles, and such changes and modifications are to be included in the scope of the patent application as described later.
10‧‧‧分流板 10‧‧‧Splitter
13‧‧‧內部空間 13‧‧‧Internal space
14‧‧‧流道 14‧‧‧ flow path
20‧‧‧流道桿 20‧‧‧Flower rod
22‧‧‧流道 22‧‧‧ flow path
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TW104214091U TWM515950U (en) | 2015-08-31 | 2015-08-31 | Improved balancing structure of spreader plate runner of injection molding mold |
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TW104214091U TWM515950U (en) | 2015-08-31 | 2015-08-31 | Improved balancing structure of spreader plate runner of injection molding mold |
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TWM515950U true TWM515950U (en) | 2016-01-21 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114393788A (en) * | 2022-01-19 | 2022-04-26 | 西南科技大学 | Convection mixing action mode filling balance regulation and control device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114393788A (en) * | 2022-01-19 | 2022-04-26 | 西南科技大学 | Convection mixing action mode filling balance regulation and control device |
CN114393788B (en) * | 2022-01-19 | 2023-12-01 | 西南科技大学 | Filling balance regulating and controlling device for convection mixing action mode |
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