TWM515409U - Cyclone water treatment dust collector - Google Patents

Cyclone water treatment dust collector Download PDF

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Publication number
TWM515409U
TWM515409U TW104216050U TW104216050U TWM515409U TW M515409 U TWM515409 U TW M515409U TW 104216050 U TW104216050 U TW 104216050U TW 104216050 U TW104216050 U TW 104216050U TW M515409 U TWM515409 U TW M515409U
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TW
Taiwan
Prior art keywords
cyclone
dust collecting
fan
cylinder
dust
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TW104216050U
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Chinese (zh)
Inventor
蔡志松
Original Assignee
蔡志松
鼎立綠色科技有限公司
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Application filed by 蔡志松, 鼎立綠色科技有限公司 filed Critical 蔡志松
Priority to TW104216050U priority Critical patent/TWM515409U/en
Publication of TWM515409U publication Critical patent/TWM515409U/en

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Abstract

A cyclone water treatment dust collector, the target of this equipment is mainly focus on improving the system on both pressure drop and the criticized problem of the flappy of the residual dust; mainly over a cylinder provided with a cyclone fan, the turbine is driven in rotation via the fan motor which fixed on to the cyclone fan; the cylinder includes a intake pipe and a bottom side of the central opening; during operation, the negative pressure caused by the cyclone fan introduce the gas containing with the solid particles from the intake pipe, and the centrifugal separation of the dust from gas and set to close at the dust chamber on the bottom of the cylinder body; furthermore, introduce the other residue suspension of fine solid particles from the cyclone fan outlet and export directly into the water scrubber pipe for the absorption as well as leaching process; consequently, the structure of this equipment could achieve perfect separation and collection effect of gas (which containing with solid particles), enhance its overall utility and industrial utilization value.

Description

旋風式水處理集塵裝置Cyclone type water treatment dust collecting device

本創作係有關一種旋風式水處理集塵裝置,尤指一種可針對各種含固態粒子之氣體進行分離集收的裝置,該裝置具高分離集收效率且省時、省工的優點,除無需濾袋,泯除了因濾袋阻塞所造成之設備壓損而降低集塵效率之疑慮,另輔以水洗淨化處理將殘餘懸浮之微細固態粒子粉塵加以吸附洗滌,使其效能更臻完善。The present invention relates to a cyclone type water treatment dust collecting device, in particular to a device capable of separating and collecting gas for various solid particles, which has the advantages of high separation and collection efficiency, time saving and labor saving, except The filter bag eliminates the doubts about the dust collection efficiency caused by the pressure loss of the equipment caused by the blockage of the filter bag, and the washing and purifying treatment removes the residual suspended fine solid particle dust to make it more effective.

旋風分離的原理係利用粒子在氣流中做高速旋轉時,離心力遠大於重力,且因速度愈大,粒子所獲得之離心沈降速度也愈大,使固體與氣體達到分離的目的。The principle of cyclone separation is that when the particles are rotated at high speed in the airflow, the centrifugal force is much larger than gravity, and the higher the speed, the larger the centrifugal settlement speed obtained by the particles, so that the solid and the gas can be separated.

按,一般的離心式集塵設備在結構設計上,主要設具有一風機,將含固態粒子之氣體自風機入口進氣管導入至集塵筒筒身,而含固態粒子之氣體通過進口風機所產生的旋轉氣流,在離心力作用下脫離氣流和集塵筒筒身下方的筒錐體邊壁運動,到達壁附近的固態粒子在氣流的作用下旋轉下降至集塵筒筒錐體下方的集塵袋,而處理過後的氣體則沿中央上昇內旋氣流自圓筒上方排出。According to the general design of the centrifugal dust collecting device, a fan is mainly arranged to introduce a gas containing solid particles from the inlet pipe of the fan into the dust collecting cylinder, and the gas containing the solid particles passes through the inlet fan. The generated swirling airflow moves away from the airflow and the side wall of the cone below the drum body under the action of centrifugal force, and the solid particles reaching the wall near the wall rotate under the action of the airflow to descend the dust collecting under the cone of the dust collecting cone The bag, and the treated gas is discharged from the upper portion of the cylinder along the central rising internal swirling gas flow.

然,一般習知集塵袋特徵,需視固態粒狀物聚集狀況,定時或不定時地配合高壓支管、空氣脈動閥以及噴嘴,將高壓氣體送入濾袋,用以將吸附於濾袋上的固態粒狀物驅除於濾袋,以減緩集塵袋阻塞所造成之集塵設備壓損而降低集塵效能。又,因位於集塵筒筒身下方的錐體處,其旋風內的空氣會有輕微負壓,而此能量易導致微細固態粒子粉塵揚起並由圓筒上方或導流管排出,使得集塵效果大為降低。However, in general, the characteristics of the dust bag are based on the accumulation of solid particles, and the high-pressure branch pipe, the air pulsation valve and the nozzle are regularly or irregularly fed, and the high-pressure gas is sent to the filter bag for adsorption to the filter bag. The solid granules are driven out of the filter bag to reduce the pressure loss of the dust collecting device caused by the blockage of the dust bag and reduce the dust collecting efficiency. Moreover, due to the cone located below the body of the dust collecting cylinder, the air in the cyclone has a slight negative pressure, and this energy easily causes the fine solid particle dust to rise and is discharged from above the cylinder or the draft tube, so that the set The dust effect is greatly reduced.

本創作者鑑於前述問題的缺失,進而用心研究開發,因此本新型主要目的係在提供一種集塵裝置,其主要目的係改善風機壓損的問題;其結構主要由一筒體上方裝設旋風風機,該旋風風機上方連結一馬達,樞接固定。風機啟動時,藉由馬達帶動該旋風風機之渦輪葉片高速轉動,筒體內部進而產生一股負壓,將含固態粒子之氣體自筒體側邊進氣管導入,而含固態粒子之氣體通過風機所產生的向下旋轉氣流,在離心力作用下脫離氣流筒體體壁運動。由於筒體內部產生的負壓不斷抽吸集塵室內部之空氣,將可加速離心分離過後的固態粒子沿著筒體體壁落下集收於其下方之集塵室。此至,本新型集塵裝置將不受制於集塵袋阻塞壓損降低集塵效率,且可省卻空氣高壓脈衝維運之耗能與支出。In view of the lack of the above problems, the creator further studies and develops. Therefore, the main purpose of the present invention is to provide a dust collecting device whose main purpose is to improve the pressure loss of the fan; the structure mainly consists of installing a cyclone fan above a cylinder. A motor is connected above the cyclone fan and fixed by pivoting. When the fan is started, the turbine blade of the cyclone fan is driven to rotate at a high speed, and a negative pressure is generated inside the cylinder, and the gas containing the solid particles is introduced from the side inlet pipe of the cylinder, and the gas containing the solid particles passes through. The downward swirling airflow generated by the fan moves away from the body wall of the airflow cylinder under the action of centrifugal force. Since the negative pressure generated inside the cylinder continuously sucks the air inside the dust collecting chamber, the solid particles after the centrifugal separation can be accelerated to fall along the wall of the cylinder body and collect in the dust collecting chamber below. As a result, the dust collecting device of the present invention is not subject to the pressure loss of the dust collecting bag to reduce the dust collecting efficiency, and can save the energy consumption and expenditure of the high-pressure pulse transportation of the air.

為有效處理前述提及微細固態粒子粉塵揚飛之闕漏,處理過後的氣體則沿中央上昇氣流自渦輪式抽風主機之排氣口導出直接銜接至一水洗管,於水洗管內裝置進行水洗淨化作業;水洗管內設置一泵浦自動給水循環系統透過一至複數個噴嘴分別從上往下或從下往上垂直方向噴灑水溶液洗滌劑,以噴霧將殘餘的懸浮微細粒子、酸/鹼性氣體吸附洗滌進入下方水槽。In order to effectively deal with the above-mentioned leakage of the fine solid particle dust, the treated gas is directly connected to the water exhaust pipe from the exhaust port of the turbine exhaust main body along the central ascending airflow, and is washed and purified in the water washing pipe device. Operation; a water pumping pipe is provided with a pump automatic water supply circulation system through a plurality of nozzles respectively from the top to the bottom or from the bottom to the vertical direction of the aqueous detergent, spray to remove residual suspended fine particles, acid / alkaline gas adsorption Wash into the sink below.

(10)‧‧‧筒體(10) ‧‧‧Cylinder

(11)‧‧‧上罩體(11)‧‧‧Upper cover

(111)‧‧‧碟型板(111)‧‧‧Disc board

(112)‧‧‧上方開口(112) ‧ ‧ upper opening

(113)‧‧‧下方開口(113) ‧‧‧ opening below

(12)‧‧‧側邊進氣管(12)‧‧‧Side intake manifold

(13)‧‧‧筒體底部中央開口(13) ‧ ‧ ‧ central opening at the bottom of the barrel

(20)‧‧‧馬達(20)‧‧‧Motor

(30)‧‧‧旋風風機(30)‧‧‧Cyclones

(31)‧‧‧吸風口(31)‧‧‧ suction vents

(32)‧‧‧出風口(32) ‧‧‧air outlet

(40)‧‧‧集塵室(40) ‧‧ ‧ dust collection room

(41)‧‧‧氣密門(41) ‧ ‧ airtight doors

(50)‧‧‧水洗管(50)‧‧‧Washing tube

(51)‧‧‧噴嘴(51)‧‧‧Nozzles

(52)‧‧‧水槽(52) ‧‧‧Sink

(53)‧‧‧泵浦(53)‧‧‧ pump

     [圖1] 係本創作之一實施例的立體組合圖。[Fig. 1] A perspective assembled view of an embodiment of the present invention.

  [圖2] 係本創作之一實施例的立體組合透視圖。[Fig. 2] A perspective assembled perspective view of one embodiment of the present invention.

  [圖3] 係本創作之一實施例的立體分解圖。[Fig. 3] An exploded perspective view of an embodiment of the present invention.

  [圖4] 係本創作之一實施例的立體組合右視圖。[Fig. 4] A perspective assembled right side view of an embodiment of the present invention.

  [圖5] 係本創作之一實施例的立體組合正視圖。[Fig. 5] A perspective view of a stereoscopic combination of an embodiment of the present invention.

  [圖6] 係本創作之一實施例的立體組合後視圖。[Fig. 6] A perspective rear view of an embodiment of the present invention.

為使貴審查委員能清楚了解本創作之內容與特徵,故配合圖式實施例,詳細說明如下。In order to enable your review committee to clearly understand the content and characteristics of this creation, the following is a detailed description of the following examples.

請參看第2圖及第3圖所示,本創作所述旋風式水處理集塵裝置,該裝置包括由一筒體10、一馬達20、一旋風風機30、一集塵室40及一水洗管50所組成,其中筒體10至少包括一上罩體11及一側邊進風管12套合成一體,上罩體11用於組裝旋風風機30,側邊進氣管12用以組裝在適用的機械設備上(圖中未示,如套裝在輥輪工作母機、磨床或其他類似設備的排氣口)導入含固態粒子的粉塵氣體;其中: 上罩體11呈一直徑略大於筒體之碟型圓筒狀且具一碟型板111、一上方開口112及一下方開口113,其碟型板111外緣與筒體10相套合,上方開口112與旋風風機30渦輪的中央吸風口31相對應;此至,旋風風機30可安坐於該上罩體的碟型板111上,而馬達20立坐於旋風風機30上,將旋風風機30的渦輪與馬達20的軸承樞接固定,致使馬達20驅動渦輪旋轉,上罩體11與筒體10套合形成一氣密的負壓空間,筒體10底部中央開口13作為粉塵落下集塵室40之入口;殘餘的懸浮微細粒子可自旋風風機30的出風口32飄出並於直接銜接的水洗管50中進行水洗淨化作業。Referring to Figures 2 and 3, the present invention relates to a cyclone type water treatment dust collecting device, which comprises a cylinder 10, a motor 20, a cyclone fan 30, a dust collecting chamber 40 and a water washing machine. The tube 50 is composed of a tube body 10 including at least one upper cover body 11 and one side air inlet pipe 12, and the upper cover body 11 is used for assembling the cyclone fan 30, and the side air intake pipe 12 is assembled for use. The mechanical equipment (not shown, such as the exhaust port of the roller working machine, the grinding machine or the like) is introduced into the dust gas containing the solid particles; wherein: the upper cover 11 has a diameter slightly larger than that of the cylinder The disc has a cylindrical shape and has a disc plate 111, an upper opening 112 and a lower opening 113. The outer edge of the disc plate 111 is fitted with the cylindrical body 10, and the upper opening 112 and the central suction port of the cyclone turbine 30 are arranged. 31 corresponds to this; thus, the cyclone fan 30 can sit on the disc plate 111 of the upper cover, and the motor 20 stands on the cyclone fan 30, and the turbine of the cyclone fan 30 is pivotally fixed to the bearing of the motor 20, The motor 20 drives the turbine to rotate, and the upper cover 11 and the cylinder 10 are sleeved to form a gas-tight negative pressure space. Meanwhile, the central opening 13 at the bottom of the cylinder 10 serves as an inlet for the dust to fall into the dust collecting chamber 40; the remaining suspended fine particles can be floated from the air outlet 32 of the cyclone fan 30 and subjected to a water washing and purifying operation in the directly connected water washing tube 50.

據上述之裝置組合使用時,當旋風風機30高速旋轉時會產生一股強力的氣流,且於筒體10內部產生一股負壓將待處理的固態粒子粉塵氣體自筒體20的側邊進氣管12吸入,含固態粒子的粉塵氣體透過旋風風機30所產生的向下旋轉氣流在離心作用下脫離氣流和筒體體壁運動,由於筒體20內部產生的負壓不斷抽吸集塵室40內部之空氣,將可加速離心分離過後的固態粒子粉塵沿著筒體體壁落下集收於其下方之集塵室40。此至,本新型旋風式水處理集塵裝置將不受制於集塵袋阻塞壓損降低集塵效率,且可省卻空氣高壓脈衝維運之耗能與支出。According to the combination of the above devices, when the cyclone fan 30 rotates at a high speed, a strong airflow is generated, and a negative pressure is generated inside the cylinder 10 to treat the solid particle dust gas to be treated from the side of the cylinder 20. The trachea 12 is sucked, and the downward swirling airflow generated by the dust gas containing the solid particles is released from the airflow and the body wall by the centrifugal blower 30, and the dust collecting chamber is continuously sucked due to the negative pressure generated inside the cylinder 20. The air inside 40 will accelerate the centrifugal separation of the solid particle dust along the wall of the cylinder body to collect the dust collecting chamber 40 below it. Therefore, the novel cyclone type water treatment dust collecting device will not be restrained from the dust pressure of the dust collecting bag to reduce the dust collecting efficiency, and can save the energy consumption and expenditure of the air high pressure pulse transportation.

如上述之實施例組合使用時,其處理過後的氣體會沿中央上昇氣流自旋風風機30之出風口導出直接銜接至水洗管50,於水洗管50內裝置進行水洗淨化作業;透過水洗管50內設置的一至複數個噴嘴51分別從上往下或從下往上垂直方向,或自左向右或自右向左水平方向噴灑水溶液洗滌劑,以噴霧將殘餘的懸浮微細粒子、酸/鹼性氣體吸附洗滌進入下方水槽52。When the combination of the above embodiments is used in combination, the treated gas is directly connected to the water washing pipe 50 along the air outlet of the central ascending airflow cyclone fan 30, and the device is subjected to a water washing and purifying operation in the water washing pipe 50; One to a plurality of nozzles 51 are respectively disposed from top to bottom or from bottom to top, or from left to right or from right to left horizontally, to spray residual aqueous particles, acid/alkaline The gas adsorption wash enters the lower tank 52.

如上述之裝置使用時,其中進一步可於水槽52內設置一泵浦53自動給水循環系統透過自動給水循環系統有效利用水資源。When the device is used as described above, a pump 53 automatic water supply circulation system can be further disposed in the water tank 52 to effectively utilize water resources through the automatic water supply circulation system.

綜上所述,本創作之旋風式水處理集塵裝置,確實能改善風機壓損的問題,有效發揮將固態粒子粉塵氣體分離集收之功能,無集塵袋阻塞導致集塵效率銳減之疑慮,亦有效解決了殘餘懸浮微細粒子揚飛之詬病,且可省卻空氣高壓脈衝維運之耗能與支出,可廣泛運用到許多產業界之中,而具有產業上的利用價值,且因本案所述之技術未見於刊物或公開使用而具有新穎性,因此能符合專利要件;申請人爰依專利法之規定,向鈞局提起專利申請。如以上所揭露之實施例的形狀、構造,係本創作諸多可行實施之一較佳實施例,故本創作的申請專利範圍並不侷限於此。即大凡不偏離本創作構思的條件下依申請專利範圍所作之均等變化與修飾或以所屬技術領域人員瞭解的相似或等同元件來替換,此皆等效的替換皆應仍屬本創作專利涵蓋之範圍內。In summary, the whirlwind water treatment dust collecting device of the present invention can indeed improve the problem of pressure loss of the fan, effectively exerting the function of separating and collecting solid particle dust gas, and the dust collecting efficiency is sharply reduced without the dust bag clogging. Doubt, it also effectively solves the problem of residual suspended fine particles flying, and can save energy and expenditure of air high-pressure pulse transportation, can be widely used in many industries, and has industrial use value, and because of this case The technology described above is not novel in the publication or public use, and therefore can meet the patent requirements; the applicant filed a patent application with the bureau in accordance with the provisions of the Patent Law. The shape and configuration of the embodiment disclosed above are a preferred embodiment of many possible implementations of the present invention, and thus the scope of the patent application of the present invention is not limited thereto. That is, the equivalent changes and modifications made in accordance with the scope of the patent application without modification from the scope of the present invention are replaced by similar or equivalent elements known to those skilled in the art, and such equivalent replacements are still covered by the patent application. Within the scope.

(10)‧‧‧筒體 (10) ‧‧‧Cylinder

(11)‧‧‧上罩體 (11)‧‧‧Upper cover

(111)‧‧‧碟型板 (111)‧‧‧Disc board

(112)‧‧‧上方開口 (112) ‧ ‧ upper opening

(113)‧‧‧下方開口 (113) ‧‧‧ opening below

(12)‧‧‧側邊進氣管 (12)‧‧‧Side intake manifold

(13)‧‧‧筒體底部中央開口 (13) ‧ ‧ ‧ central opening at the bottom of the barrel

(20)‧‧‧馬達 (20)‧‧‧Motor

(30)‧‧‧旋風風機 (30)‧‧‧Cyclones

(31)‧‧‧吸風口 (31)‧‧‧ suction vents

(32)‧‧‧出風口 (32) ‧‧‧air outlet

(40)‧‧‧集塵室 (40) ‧‧ ‧ dust collection room

(41)‧‧‧氣密門 (41) ‧ ‧ airtight doors

(50)‧‧‧水洗管 (50)‧‧‧Washing tube

(51)‧‧‧噴嘴 (51)‧‧‧Nozzles

(52)‧‧‧水槽 (52) ‧‧‧Sink

(53)‧‧‧泵浦 (53)‧‧‧ pump

Claims (5)

一種旋風式水處理集塵的裝置,該裝置至少包括由一筒體、一馬達、一旋風風機、一集塵室及一水洗管所組成,其中該筒體至少包括一上罩體、及一側邊進氣管,該上罩體用於組裝旋風風機,該側邊進氣管用以導入含固態粒子之氣體;其中: 該上罩體呈一直徑略大於筒體之碟型圓筒狀且具上下兩開口,其碟型外緣與該筒體相套合,其上方開口與旋風風機渦輪中央的吸風口相對應,該旋風風機安坐於該上罩體的碟型板上,該馬達立坐於該風機上,並將該旋風風機渦輪與該馬達的軸承樞接固定,致使馬達驅動旋轉,該上罩體與該筒體形成一負壓空間,該筒體底部中央有一開口作為粉塵落下集塵室之入口,;該旋風風機的出風口銜接該水洗管。A cyclone type water treatment dust collecting device, the device comprising at least a cylinder, a motor, a cyclone fan, a dust collecting chamber and a water washing pipe, wherein the cylinder body comprises at least an upper cover body, and a a side air intake pipe for assembling a cyclone fan, wherein the side air intake pipe is used for introducing a gas containing solid particles; wherein: the upper cover body has a disk shape slightly larger than a cylindrical body and The upper and lower openings have a disc-shaped outer edge that fits with the cylindrical body, and an upper opening thereof corresponds to an air suction opening in the center of the cyclone turbine, and the cyclone fan sits on the dish plate of the upper cover body, and the motor is set up Sitting on the fan, and pivoting the cyclone turbine to the bearing of the motor, causing the motor to rotate, the upper cover forms a negative pressure space with the cylinder, and an opening in the center of the bottom of the cylinder serves as dust falling The inlet of the dust collecting chamber; the air outlet of the cyclone fan is connected to the water washing pipe. 如申請專利範圍第1項所述的旋風式水處理集塵裝置,其中該筒體包括一上罩體及一側邊進氣管;其中,進一步在該上罩體的碟型外緣設置氣密條使其緊密貼合該筒體。The cyclone type water treatment dust collecting device according to claim 1, wherein the cylinder body comprises an upper cover body and a side intake pipe; wherein, further, a gas is disposed on a disk outer edge of the upper cover body. The strip makes it fit snugly against the barrel. 如申請專利範圍第1項所述的旋風式水處理集塵裝置,其中該集塵室進一步設一氣密門,該集塵室內設一卸塵抽屜。The cyclone type water treatment dust collecting device according to claim 1, wherein the dust collecting chamber further comprises an airtight door, and the dust collecting chamber is provided with a dust discharging drawer. 如申請專利範圍第1項所述的旋風式水處理集塵裝置,其中該水洗管內設一至複數個噴嘴,該一至複數個噴嘴以或朝上或朝下或向左或向右設置方式控制噴灑方向。The cyclone type water treatment dust collecting device according to claim 1, wherein the water washing tube is provided with one to a plurality of nozzles, and the one to the plurality of nozzles are controlled by either upward or downward or leftward or rightward. Spray direction. 如申請專利範圍第4項所述的旋風式水處理集塵裝置,其中進一步可在該水洗管下方設置一水槽,將該水洗管插入該水槽,將經過水溶液洗滌劑附著包覆的微細粉塵導入該水槽內的水溶液中。The cyclone type water treatment dust collecting device according to claim 4, wherein a water tank is further disposed under the water washing pipe, the water washing pipe is inserted into the water tank, and fine dust adhered by the aqueous solution detergent is introduced. In the aqueous solution in the water tank.
TW104216050U 2015-10-07 2015-10-07 Cyclone water treatment dust collector TWM515409U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI649116B (en) * 2018-03-28 2019-02-01 X'pole Precision Tools Inc. Dust collection device for filtering dust with multiple cyclones

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI649116B (en) * 2018-03-28 2019-02-01 X'pole Precision Tools Inc. Dust collection device for filtering dust with multiple cyclones

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