TWM513986U - Aluminum liquid holding furnace improvement - Google Patents

Aluminum liquid holding furnace improvement Download PDF

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Publication number
TWM513986U
TWM513986U TW104210763U TW104210763U TWM513986U TW M513986 U TWM513986 U TW M513986U TW 104210763 U TW104210763 U TW 104210763U TW 104210763 U TW104210763 U TW 104210763U TW M513986 U TWM513986 U TW M513986U
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TW
Taiwan
Prior art keywords
aluminum liquid
furnace body
holding furnace
accommodating space
ceramic rod
Prior art date
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TW104210763U
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Chinese (zh)
Inventor
Chao-Bin Zhu
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Chao-Bin Zhu
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Application filed by Chao-Bin Zhu filed Critical Chao-Bin Zhu
Priority to TW104210763U priority Critical patent/TWM513986U/en
Publication of TWM513986U publication Critical patent/TWM513986U/en
Priority to JP2016001106U priority patent/JP3204328U/en

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Description

鋁液保溫爐之改良Improvement of aluminum liquid holding furnace

本創作係有關於一種鋁液保溫爐之改良,其主要係透過熱烘箱與陶瓷棒搭配之加熱結構,運用在鋁液於保溫爐體中之保溫作業,進而達到高效、節能且安全之結構功效者。This creation department is about the improvement of an aluminum liquid holding furnace. It mainly uses a heating structure matched with a hot oven and a ceramic rod, and is used in the heat preservation operation of the aluminum liquid in the heat preservation furnace body, thereby achieving an efficient, energy-saving and safe structural effect. By.

按,現今一般的鋁液加熱爐結構,請參閱第4圖所示,其主要於爐體(10)上端架設有一熱烘箱(12),而爐體(10)內之鋁液(11)則透過熱烘箱(12)所提供的熱空氣向下傳導,據使鋁液(11)保持液化狀態;惟,由於熱烘箱(12)需透過空氣作為熱傳導媒介,故其傳導效益較差,且為了使爐體(10)內之鋁液(11)全部液化,需透過極高壓及高溫予以處裡,如此勢必消耗大量能源,且在傳導效益不佳的情況下,將有能源浪費之情況者;且由於上層鋁液(11)所接觸之溫度為最高,故其表面經常形成氧化鋁之狀態,是以操作人員必須定期清理爐壁所生成之氧化鋁,進而確保爐體(10)之正常運作。According to the structure of the current aluminum liquid heating furnace, please refer to Fig. 4, which mainly has a hot oven (12) on the upper end of the furnace body (10), and the aluminum liquid (11) in the furnace body (10). The hot air provided by the hot oven (12) is conducted downward, and the aluminum liquid (11) is kept liquefied; however, since the hot oven (12) needs to pass through the air as a heat conduction medium, the conduction efficiency is poor, and in order to make The aluminum liquid (11) in the furnace body (10) is completely liquefied and needs to be placed through extremely high pressure and high temperature, so that a large amount of energy is inevitably consumed, and in the case of poor conduction efficiency, there will be energy waste; Since the upper aluminum liquid (11) is exposed to the highest temperature, the surface of the aluminum liquid is often formed in the state of alumina, so that the operator must periodically clean the alumina formed by the furnace wall to ensure the normal operation of the furnace body (10).

再者,請參閱第5圖所示,有鑑於上述缺點,有業者改用陶瓷棒(13)之裝設替鋁液(11)保溫,其確實改善熱烘箱(12)保溫效率不佳之情況,但由於陶瓷棒(13)之設置成本較高,且為了避免 單一陶瓷棒(13)故障造成鋁液(11)凝固之情況,一般於單一爐體(10)中通常配置有數組陶瓷棒(13)相互支援使用,方可確保作業及設備之安全;惟,該陶瓷棒(13)亦有其使用年限,且若長期浸泡於鋁液(11)中又無充分利用之情況下,仍屬成本資源之浪費。Furthermore, please refer to Fig. 5, in view of the above shortcomings, the manufacturer has changed the use of the ceramic rod (13) to install the aluminum liquid (11), which does improve the heat insulation efficiency of the hot oven (12). However, due to the high cost of setting up the ceramic rod (13), and in order to avoid The failure of the single ceramic rod (13) causes the aluminum liquid (11) to solidify. Generally, the single ceramic body (10) is usually provided with an array of ceramic rods (13) to support each other to ensure the safety of the operation and equipment; The ceramic rod (13) also has a service life, and if it is not fully utilized in the aluminum liquid (11) for a long time, it is still a waste of cost resources.

另外,該陶瓷棒(13)需透過液態體傳導熱能,故於爐體(10)第一次使用時,無法幫助爐體(10)預熱,是以操作者必須利用其他方式輔助預熱,將增加作業之麻煩性者。In addition, the ceramic rod (13) needs to conduct heat energy through the liquid body, so when the furnace body (10) is used for the first time, the furnace body (10) cannot be preheated, so the operator must use other means to assist the preheating. Will increase the trouble of the job.

鑑於習知鋁液加熱裝置於結構功效上仍有需改善之處,創作人乃基於多年從事相關產品製造之經驗,特著手進行改良而研發出本創作,其主要目的乃在於透過熱烘箱與陶瓷棒同時裝置於保溫爐體之搭配保溫結構,可有效解決爐體預熱、鋁液保溫等問題,並達到高效、節能且安全之功效者。In view of the fact that there is still room for improvement in the structural efficiency of the conventional aluminum liquid heating device, the creator has developed the original work based on years of experience in the manufacture of related products, and its main purpose is to pass through the hot oven and ceramics. The rod is also installed in the thermal insulation furnace body to match the thermal insulation structure, which can effectively solve the problems of preheating of the furnace body, heat preservation of the aluminum liquid, and achieve the effects of high efficiency, energy saving and safety.

本創作之另一目的在於,藉由陶瓷棒保溫鋁液,可獲得良好的加熱效率,且當陶瓷棒產生故障狀況時,可立即使用熱烘箱予以支援加熱,進而避免鋁液凝固而使保溫爐體損壞,並可爭取時間更換陶瓷棒,如此則無須於同一保溫爐體中配置多組陶瓷棒,而達到降低成本之目的者。Another purpose of the creation is to obtain good heating efficiency by using the ceramic rod to heat the aluminum liquid, and when the ceramic rod is in a fault condition, the hot oven can be used immediately to support the heating, thereby preventing the aluminum liquid from solidifying and making the holding furnace The body is damaged, and the ceramic rod can be replaced by time. Therefore, it is not necessary to arrange a plurality of sets of ceramic rods in the same holding furnace body, thereby achieving the purpose of reducing the cost.

(10)‧‧‧爐體(10) ‧‧‧ furnace body

(11)‧‧‧鋁液(11)‧‧‧Aluminum liquid

(12)‧‧‧熱烘箱(12)‧‧‧Hot oven

(13)‧‧‧陶瓷棒(13)‧‧‧Ceramic bars

(20)‧‧‧保溫爐體(20) ‧‧‧Insulation furnace body

(21)‧‧‧熱烘箱(21)‧‧‧Hot oven

(22)‧‧‧鋁液注入端(22)‧‧‧Aluminum injection end

(23)‧‧‧鋁液取出端(23)‧‧‧Aluminum liquid take-up end

(24)‧‧‧容置空間(24) ‧‧‧ accommodating space

(25)‧‧‧陶瓷棒(25)‧‧‧Ceramic rods

第1圖:本創作之立體結構示意圖。Figure 1: Schematic diagram of the three-dimensional structure of the creation.

第2圖:本創作之剖面結構示意圖。Figure 2: Schematic diagram of the cross-section of the creation.

第3圖:本創作裝置結構示意圖。Figure 3: Schematic diagram of the structure of the authoring device.

第4圖:習用裝置結構示意圖1。Figure 4: Schematic diagram of the structure of the conventional device.

第5圖:習用裝置結構示意圖2。Figure 5: Schematic diagram of the structure of the conventional device 2.

有關於本創作之結構組成、技術手段及功效達成方面,僅配合較佳實施例圖示再予舉例進一步具體說明於后:首先,請參閱第1、2圖所示,本創作之保溫爐體(20)於結構上,主要於其內部設有一容置空間(24),並於容置空間(24)內設有至少一陶瓷棒(25),且該保溫爐體(20)容置空間(24)之上端設有一熱烘箱(21),又該容置空間(24)於保溫爐體(20)之前後部連通有鋁液注入端(22)及鋁液取出端(23)。Regarding the structural composition, technical means and effect achievement of the present invention, only the examples of the preferred embodiment are further illustrated in the following: First, please refer to the heat preservation furnace body of the present invention as shown in Figures 1 and 2. (20) structurally, an accommodating space (24) is mainly disposed in the interior thereof, and at least one ceramic rod (25) is disposed in the accommodating space (24), and the holding furnace body (20) accommodating space (24) The upper end is provided with a thermal oven (21), and the accommodating space (24) is connected to the aluminum liquid injection end (22) and the aluminum liquid take-out end (23) in front of the holding furnace body (20).

次,請參閱地2、3圖所示,當保溫爐體(20)於第一次使用時,可先藉由熱烘箱(21)利用空氣熱傳導使保溫爐體(20)預熱,接著鋁液(30)則自鋁液注入端(22)倒入,並儲放於容置空間(24)中,而當鋁液(30)倒入容置空間(24)後,則改由陶瓷棒(25)對鋁液(30)保溫,而待陶瓷棒(25)升溫後即可關閉熱烘箱(21)之運作,此時鋁液(30)即可保持熱熔之液態狀態,據以供鋁液取出端(23)取用鋁液(30)進行加工作業;另外,當陶瓷棒(25)產生故障狀況時,可立即開啟熱烘箱(21)予以接續保溫,進而避免鋁液(25)於容置空間(24)中凝固而使保溫爐體(20)損壞者。Secondly, please refer to the grounds 2 and 3, when the holding furnace body (20) is used for the first time, the holding furnace body (20) can be preheated by air heat conduction by a hot oven (21), and then aluminum The liquid (30) is poured from the aluminum liquid injection end (22) and stored in the accommodating space (24), and when the aluminum liquid (30) is poured into the accommodating space (24), the ceramic rod is changed. (25) Insulating the aluminum liquid (30), and after the temperature of the ceramic rod (25) is raised, the operation of the hot oven (21) can be turned off, and the aluminum liquid (30) can maintain the liquid state of the hot melt, according to which The aluminum liquid take-out end (23) is processed by the aluminum liquid (30); in addition, when the ceramic rod (25) is in a fault condition, the hot oven (21) can be immediately turned on to continue the heat preservation, thereby avoiding the aluminum liquid (25). It is solidified in the accommodating space (24) to damage the holding furnace body (20).

以上所揭,僅為本創作之較佳實施例,故有關於本 技術領域內的一般技術人員根據本創作所作的均等變化,以及本領域內技術人員的熟知改變,仍應屬本創作所涵蓋之範圍。The above is only a preferred embodiment of the present invention, so it is about this Equal variations of the present invention by those skilled in the art, as well as well-known variations of those skilled in the art, are still within the scope of the present invention.

(20)‧‧‧保溫爐體(20) ‧‧‧Insulation furnace body

(21)‧‧‧熱烘箱(21)‧‧‧Hot oven

(22)‧‧‧鋁液注入端(22)‧‧‧Aluminum injection end

(23)‧‧‧鋁液取出端(23)‧‧‧Aluminum liquid take-up end

(24)‧‧‧容置空間(24) ‧‧‧ accommodating space

(25)‧‧‧陶瓷棒(25)‧‧‧Ceramic rods

Claims (3)

一種鋁液保溫爐之改良,其結構上主要於保溫爐體之內部設有一容置空間,並於容置空間內設有至少一陶瓷棒,且該保溫爐體容置空間之上端設有一熱烘箱,又該容置空間於保溫爐體之前後部連通有鋁液注入端及鋁液取出端;所述容置空間中可儲放鋁液;所敘陶瓷棒係浸泡於鋁液中;透過熱烘箱與陶瓷棒搭配之加熱結構,運用在鋁液於保溫爐體中之保溫作業,據以形成高效、節能且安全之功效結構,為其特徵者。The invention relates to an improvement of an aluminum liquid holding furnace, which is mainly provided with an accommodating space inside the holding furnace body, and at least one ceramic rod is arranged in the accommodating space, and a heat is arranged at the upper end of the accommodating space of the holding furnace body In the oven, the accommodating space is connected to the aluminum liquid injection end and the aluminum liquid take-out end in front of the heat preservation furnace body; the aluminum liquid can be stored in the accommodating space; the ceramic rod is immersed in the aluminum liquid; The heating structure of the oven and the ceramic rod is used in the heat preservation operation of the aluminum liquid in the heat preservation furnace body, thereby forming an efficient, energy-saving and safe functional structure. 依據申請專利範圍第1項所述之鋁液保溫爐之改良,其中,該熱烘箱得預熱內部無鋁液之保溫爐體,亦可提供保溫爐體中之鋁液保溫。According to the improvement of the aluminum liquid holding furnace according to the first aspect of the patent application, the hot oven can preheat the inner heat-free furnace body without the aluminum liquid, and can also provide the aluminum liquid heat preservation in the heat preservation furnace body. 依據申請專利範圍第1項所述之鋁液保溫爐之改良,其中,該熱烘箱與陶瓷棒於保溫爐體運作時,得以單一運作或同步運作。According to the improvement of the aluminum liquid holding furnace described in the first aspect of the patent application, wherein the hot oven and the ceramic rod are operated in a single operation or in synchronization when the holding furnace body is operated.
TW104210763U 2015-07-03 2015-07-03 Aluminum liquid holding furnace improvement TWM513986U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TW104210763U TWM513986U (en) 2015-07-03 2015-07-03 Aluminum liquid holding furnace improvement
JP2016001106U JP3204328U (en) 2015-07-03 2016-03-10 Aluminum liquid insulation furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW104210763U TWM513986U (en) 2015-07-03 2015-07-03 Aluminum liquid holding furnace improvement

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TWM513986U true TWM513986U (en) 2015-12-11

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CN111854431B (en) * 2020-07-10 2021-02-19 吴书平 Heating system in immersive stove

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