TWM511364U - Belt type water grease separator - Google Patents
Belt type water grease separator Download PDFInfo
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- TWM511364U TWM511364U TW104209894U TW104209894U TWM511364U TW M511364 U TWM511364 U TW M511364U TW 104209894 U TW104209894 U TW 104209894U TW 104209894 U TW104209894 U TW 104209894U TW M511364 U TWM511364 U TW M511364U
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Description
本創作與油脂分離機有關,尤指一種可提升油脂分離效率之皮帶式油脂分離機。This creation is related to the grease separator, especially a belt type grease separator that can improve the separation efficiency of grease.
機械加工之刀削加工機均需使用切削液,其具有冷卻工件避免刀具軟化,及減少工件溫升變形而產生加工誤差之功效,對於工件精密加工而言也具有一定的重要性。不過,切削液在循環使用後會因為滲入油脂而劣化,舉例而言,工具機內各結構間之潤滑油可能會進入切削液,又或是工件表面的油脂與切削液接觸而被帶入切削液中。這將使得切削液表面浮著油脂,一方面容易讓切削液氣味難聞、品質劣化且污染加工環境,另一方面也影響切削液之功效水準及切削加工之品質。更重要的是,切削液因劣化所造成使用期限減短,又切削液也需花費金錢購入進而增加加工成本,也因廢棄的切削液需要處理,而增加廢液體之處理成本及增加切削液對環境造成的污染。Machining of the machining machine requires the use of cutting fluid, which has the effect of cooling the workpiece to avoid softening of the tool, and reducing the temperature rise and deformation of the workpiece to produce machining errors. It is also of great importance for precision machining of workpieces. However, after the circulating fluid is used, the cutting fluid may deteriorate due to penetration of the grease. For example, the lubricating oil between the various structures in the machine tool may enter the cutting fluid, or the grease on the surface of the workpiece may be brought into contact with the cutting fluid and brought into the cutting. In the liquid. This will cause the surface of the cutting fluid to float on the surface of the cutting fluid, which is easy to make the cutting fluid smell unpleasant, the quality deteriorates and pollutes the processing environment, and on the other hand, affects the efficiency level of the cutting fluid and the quality of the cutting process. More importantly, the cutting fluid is shortened due to deterioration, and the cutting fluid also costs money to purchase and increase the processing cost. The waste cutting fluid needs to be processed, and the disposal cost of the waste liquid is increased and the cutting fluid is increased. Pollution caused by the environment.
所謂的油脂分離機主要是用來將因循環使用而摻有油脂之切削液中的浮油分離出來,藉以降低切削液的更換頻率,此外,油脂分離機也可以用來處理工廠廢水之油脂分離作業,使工廠所排放出來的廢水能夠達到環保之目的。The so-called grease separator is mainly used to separate the oil in the cutting fluid mixed with grease due to recycling, thereby reducing the frequency of cutting fluid replacement. In addition, the grease separator can also be used to treat the oil separation of the factory wastewater. The operation enables the wastewater discharged from the factory to achieve environmental protection.
就油脂分離機的習用技術來說,申請人在先前所申請之「皮帶連續循環式油脂分離裝置」(公告號為第182164號)是將皮帶之兩端分別繞設於轉輪與配重錘之圓筒體,藉由馬達驅動轉輪之後,皮帶即可將所吸附之油脂帶往刮板的上方,使刮板將油脂刮取至集油槽中進行收集,藉此達到油脂分離的效果。然而在前述習用專利案中,配重錘在液體內幾乎是保持在靜止不動的狀態,所以無法對液體提供擾流作用,導致皮帶在運轉過程中只能吸附分布在配重錘附近的油脂,至於其他分布在距離配重錘比較遠的油脂,皮帶所能吸附的效果就相當有限,整體來說,前述習用專利案的油脂分離效率並不理想,因而有改良之必要。As far as the conventional technology of the grease separator is concerned, the applicant has previously applied the "belt continuous circulation type grease separation device" (publication number No. 182164) to wrap both ends of the belt around the runner and the counterweight hammer. After the motor drives the runner, the belt can carry the adsorbed grease to the upper side of the scraper, so that the scraper scrapes the grease into the oil collecting tank for collection, thereby achieving the effect of grease separation. However, in the aforementioned conventional patent case, the weight hammer is kept in a stationary state in the liquid, so that the liquid cannot be provided with a spoiler, and the belt can only absorb the grease distributed near the weight hammer during the operation. As for other greases distributed farther away from the weight hammer, the effect of the belt can be limited. On the whole, the grease separation efficiency of the above-mentioned conventional patent case is not ideal, and thus it is necessary to improve.
本創作之主要目的在於提供一種皮帶式油脂分離機,其能對液體產生擾流作用而提升油脂分離效率。The main purpose of the present invention is to provide a belt type grease separator which can irritate a liquid to improve grease separation efficiency.
為了達成上述目的,本創作之皮帶式油脂分離機包含有一驅動單元、一配重錘、一皮帶,以及一集油槽。該驅動單元具有一固定座、一設於該固定座內之馬達,以及一連接該馬達之驅動輪;該配重錘設於一水箱內且具有一壓縮座與一可轉動地設於該壓縮座之偏心傳動輪;該皮帶繞設於該驅動單元之驅動輪與該配重錘之偏心傳動輪,使該驅動輪與該偏心傳動輪能同步轉動;該集油槽設於該驅動單元之驅動輪的下方且具有一刮板,該刮板抵接於該皮帶之表面,用以刮取附著於該皮帶表面之油脂。In order to achieve the above object, the belt type grease separator of the present invention comprises a driving unit, a weight hammer, a belt, and an oil collecting groove. The driving unit has a fixing base, a motor disposed in the fixing seat, and a driving wheel connected to the motor; the weighting hammer is disposed in a water tank and has a compression seat and a rotatably disposed on the compression The eccentric transmission wheel of the seat; the belt is wound around the driving wheel of the driving unit and the eccentric transmission wheel of the weighting hammer, so that the driving wheel and the eccentric transmission wheel can rotate synchronously; the oil collecting groove is driven by the driving unit Below the wheel, there is a scraper that abuts against the surface of the belt for scraping grease attached to the surface of the belt.
藉此,當該馬達透過該驅動輪帶動該皮帶運轉時,該皮帶一方面會將浮油帶離該水箱,使該集油槽利用該刮板將油脂從該皮帶之表面刮取下來進行收集,另一方面,該皮帶會透過與該壓縮座之間的偏心連接關係來帶動該壓縮座於該水箱內產生沿著一圓形軌跡轉動,在該轉座轉動的過程中即可將浮油往該皮帶的方向集中,藉以提升油脂分離的效果。Thereby, when the motor drives the belt through the driving wheel, the belt carries the oil floating from the water tank on the one hand, so that the oil collecting groove uses the scraper to scrape the grease from the surface of the belt for collecting. On the other hand, the belt transmits an eccentric connection relationship with the compression seat to drive the compression seat to rotate along the circular path in the water tank, and the oil slick can be moved during the rotation of the rotation seat. The direction of the belt is concentrated to enhance the separation of grease.
有關本創作所提供之皮帶式油脂分離機的詳細構造、特點、組裝或使用方式,將於後續的實施方式詳細說明中予以描述。然而,在本創作領域中具有通常知識者應能瞭解,該等詳細說明以及實施本創作所列舉的特定實施例,僅係用於說明本創作,並非用以限制本創作之專利申請範圍。The detailed construction, features, assembly or use of the belt grease separator provided by this creation will be described in the detailed description of the subsequent embodiments. However, those of ordinary skill in the art should understand that the detailed description and specific embodiments of the present invention are merely used to illustrate the present invention and are not intended to limit the scope of the patent application.
請先參閱第1至3圖,本創作之皮帶式油脂分離機10用來對一水箱12內之液體14進行油脂分離作業,在結構上包含有一驅動單元20、一配重錘30、一皮帶40,以及一集油槽50。Please refer to Figures 1 to 3 first. The belt type grease separator 10 of the present invention is used for separating the liquid 14 in a water tank 12, and comprises a driving unit 20, a weighting hammer 30 and a belt. 40, and an oil sump 50.
驅動單元20具有一固定座21、一設於固定座21內之馬達22,以及一連接馬達22之驅動輪23,該固定座21內部形成容置空間,讓馬達22可以容設其中。驅動輪23係固接在馬達22的輸出軸,受馬達22驅動旋轉。另外,驅動輪23之外周面設有多數齒部24,藉由齒部24設計可以增強驅動輪23帶動皮帶的能力,此外,齒部24嚙合皮帶40也有導引皮帶40前進方向的功能。更重要的是,因為皮帶40在運作過程中附著油脂,若是驅動輪23直接驅動皮帶40則易因為油脂存在於驅動輪23和皮帶40之間,造成打滑而驅動效果不良。而本創作中,藉由齒部24設置,讓驅動輪23藉由齒部24和皮帶40嚙合,不但可以減少打滑情況也確保皮帶40運作時能夠順暢地移動。The driving unit 20 has a fixing base 21, a motor 22 disposed in the fixing base 21, and a driving wheel 23 connected to the motor 22. The fixing seat 21 internally defines an accommodating space for the motor 22 to be accommodated therein. The drive wheel 23 is fixed to the output shaft of the motor 22 and is driven to rotate by the motor 22. Further, the outer peripheral surface of the drive wheel 23 is provided with a plurality of teeth 24, and the tooth portion 24 is designed to enhance the ability of the drive wheel 23 to drive the belt. Further, the tooth portion 24 engaging the belt 40 also has a function of guiding the belt 40 in the forward direction. More importantly, since the belt 40 adheres to the grease during operation, if the drive wheel 23 directly drives the belt 40, it is easy to cause grease to exist between the drive wheel 23 and the belt 40, causing slippage and poor driving effect. In the present creation, by providing the tooth portion 24, the driving wheel 23 is engaged by the tooth portion 24 and the belt 40, so that the slipping condition can be reduced and the belt 40 can be smoothly moved when the belt 40 is operated.
配重錘30設於水箱12內,其用來將繞設其上的皮帶40沉降進入水箱12內並穿過切削液表面的浮油層而使皮帶40接觸浮油層,配重錘30具有一壓縮座31與一偏心傳動輪37,壓縮座31具有二相對之直立板32與二相對之橫伸板33,該二直立板32之頂端藉由一頂板34連接在一起,頂板34具有一鏤空孔35,該二直立板32之底端以偏心的方式樞接於偏心傳動輪37之兩端,偏心傳動輪37位於頂板34之鏤空孔35的正下方,各橫伸板33垂直連接於直立板32之頂端,而且,各橫伸板33之末端往內彎折出一限位部36。此外,配重錘30具有二相對之惰輪38,各惰輪38樞接於該二橫伸板33之間且位於頂板34與該二橫伸板33之限位部36之間。The weighting hammer 30 is disposed in the water tank 12 for setting the belt 40 wound thereon into the water tank 12 and passing through the oil slick layer on the surface of the cutting fluid to bring the belt 40 into contact with the oil slick layer, and the weighting hammer 30 has a compression. The seat 31 and the eccentric transmission wheel 37 have two opposite vertical plates 32 and two opposite transverse plates 33. The top ends of the two vertical plates 32 are connected by a top plate 34, and the top plate 34 has a hollow hole. 35. The bottom end of the two vertical plates 32 are pivotally connected to the two ends of the eccentric transmission wheel 37. The eccentric transmission wheel 37 is located directly below the hollow hole 35 of the top plate 34, and the horizontally extending plates 33 are vertically connected to the vertical plate. At the top of the 32, a limit portion 36 is bent inwardly at the end of each of the transverse plates 33. In addition, the counterweight 30 has two opposite idlers 38. The idlers 38 are pivotally connected between the two transverse plates 33 and between the top plate 34 and the limiting portion 36 of the two transverse plates 33.
皮帶40是由表面油脂吸附能力良好的纖維材質所製成。皮帶40之頂端繞設於驅動輪23且藉由驅動輪23之齒部24增加彼此之間的摩擦效果,皮帶40之底端繞設於配重錘30之偏心傳動輪37且抵接於配重錘30之惰輪38,此外,皮帶40之底端被壓縮座31之橫伸板33之限位部36所侷限住,以避免皮帶40在運轉過程中脫離壓縮座31。The belt 40 is made of a fiber material having a good surface oil adsorption capacity. The top end of the belt 40 is wound around the driving wheel 23 and the frictional effect between the two is increased by the tooth portion 24 of the driving wheel 23. The bottom end of the belt 40 is wound around the eccentric transmission wheel 37 of the counterweight 30 and abuts The idler 38 of the weight 30, in addition, the bottom end of the belt 40 is confined by the limit portion 36 of the transversely extending plate 33 of the compression seat 31 to prevent the belt 40 from coming off the compression seat 31 during operation.
集油槽50位於驅動輪23之下方,集油槽50之一端固定於固定座21內,集油槽50之另一端位於固定座21外,而且,集油槽50具有一刮板52,刮板52抵接於皮帶40之頂端的表面。 其係運用皮帶40皆位於刮板52同側方式,讓配重錘30拉著皮帶40並使得皮帶40靠抵在刮板52,進而使刮板52可以刮除附在皮帶40表面的油脂。The oil collecting groove 50 is located below the driving wheel 23, one end of the oil collecting groove 50 is fixed in the fixing seat 21, and the other end of the oil collecting groove 50 is located outside the fixing seat 21. Moreover, the oil collecting groove 50 has a scraping plate 52, and the scraping plate 52 abuts The surface of the top end of the belt 40. The use of the belt 40 is located on the same side of the squeegee 52, so that the counterweight 30 pulls the belt 40 and causes the belt 40 to abut against the squeegee 52, so that the squeegee 52 can scrape off the grease attached to the surface of the belt 40.
由上述結構可知,使用者啟動馬達22後,馬達22會透過驅動輪23帶動皮帶40開始運轉,此時滯留於液體14表面之浮油16會附著於皮帶40之表面,這些浮油16會隨著皮帶40之運轉被帶往集油槽50的上方,由於皮帶40之頂端藉由配重錘30對皮帶40所提供的配重效果而能緊壓於集油槽50之刮板52,使得刮板52可以將附著皮帶40表面之油脂刮除下來至集油槽50內,再經由集油槽50將所收集的油脂排放出去,如此即完成油脂分離作業。It can be seen from the above configuration that after the user activates the motor 22, the motor 22 drives the belt 40 through the driving wheel 23 to start the operation. At this time, the oil slick 16 remaining on the surface of the liquid 14 adheres to the surface of the belt 40, and the oil slick 16 The operation of the belt 40 is carried to the upper side of the oil collecting groove 50, and the top end of the belt 40 can be pressed against the squeegee 52 of the oil collecting groove 50 by the weighting effect provided by the weighting hammer 30 on the belt 40, so that the squeegee 52, the grease adhering to the surface of the belt 40 can be scraped off into the sump 50, and the collected grease can be discharged through the oil collecting groove 50, thus completing the grease separation operation.
另外,在皮帶40運轉的過程中會帶動偏心傳動輪37一起轉動,此時藉由偏心傳動輪37與壓縮座31之間的偏心連接關係讓壓縮座31隨著偏心轉動輪37的轉動在水箱12內上下移動,在壓縮座31轉動的過程中,如第4圖所示,壓縮座31一方面會藉由頂板34對液體施以壓力造成波動,讓分布於配重錘30周圍的浮油16能夠被往上下推送而順利附著於皮帶40之表面,另一方面,壓縮座31會藉由與偏心轉動輪37樞接處本身之轉動讓液體受到擾流作用,使分布於配重錘30周圍之浮油16朝皮帶40的方向集中,讓油脂分離的效率能夠進一步的提升。In addition, during the operation of the belt 40, the eccentric transmission wheel 37 is rotated together. At this time, the eccentric connection relationship between the eccentric transmission wheel 37 and the compression seat 31 allows the compression seat 31 to rotate with the eccentric rotation wheel 37 in the water tank. 12 moves up and down. During the rotation of the compression seat 31, as shown in Fig. 4, the compression seat 31 causes fluctuations in the pressure of the liquid by the top plate 34 on the one hand, and the oil slick distributed around the weight weight 30. The 16 can be pushed up and down to be smoothly attached to the surface of the belt 40. On the other hand, the compression seat 31 causes the liquid to be disturbed by the rotation of the pivoting portion of the eccentric rotating wheel 37 to be distributed to the counterweight 30. The surrounding oil slick 16 is concentrated in the direction of the belt 40, so that the efficiency of grease separation can be further improved.
還需說明的是,前述鏤空孔35係使得頂板34在上下移動過程中,讓液體從鏤空孔35進出,加強頂板對水箱12中的液體產生擾流作用。另外,往內彎折的限位部36能夠將皮帶40限制在限位部36內,者可以讓使用者將本創作拿起的時候,防止配重錘30從皮帶40脫落。還需說明的是,各惰輪38彼此的間隔距離係大於偏心轉動輪37的直徑,請再參閱第3圖和第4圖,如此可以避免皮帶40在刮板52處互相接觸造成運作不順暢。It should be noted that the foregoing hollow holes 35 are such that the top plate 34 allows the liquid to enter and exit from the hollow holes 35 during the vertical movement, and the top plate is reinforced to disturb the liquid in the water tank 12. In addition, the restricting portion 36 bent inwardly can restrain the belt 40 in the limiting portion 36, and the user can prevent the weight hammer 30 from falling off the belt 40 when the user picks up the creation. It should be noted that the distance between the idler pulleys 38 is greater than the diameter of the eccentric rotating wheel 37. Please refer to FIG. 3 and FIG. 4 again, so that the belt 40 can be prevented from contacting each other at the squeegee 52, resulting in unsmooth operation. .
綜上所陳,本發明之皮帶式油脂分離機10藉由壓縮座31與偏心傳動輪37之間的偏心連接關係,使得壓縮座31在皮帶40運轉的過程中能夠將浮油16有效地加以集中,藉以達到提升油脂分離效果的目的。In summary, the belt type grease separator 10 of the present invention can effectively apply the oil slick 16 during the operation of the belt 40 by the eccentric connection between the compression seat 31 and the eccentric transmission wheel 37. Concentrate to achieve the purpose of improving the separation of grease.
10‧‧‧皮帶式油脂分離機
12‧‧‧水箱
14‧‧‧液體
16‧‧‧浮油
20‧‧‧驅動單元
21‧‧‧固定座
22‧‧‧馬達
23‧‧‧驅動輪
24‧‧‧齒部
30‧‧‧配重錘
31‧‧‧壓縮座
32‧‧‧直立板
33‧‧‧橫伸板
34‧‧‧頂板
35‧‧‧鏤空孔
36‧‧‧限位部
37‧‧‧偏心傳動輪
38‧‧‧惰輪
40‧‧‧皮帶
50‧‧‧集油槽
52‧‧‧刮板10‧‧‧Belt type grease separator
12‧‧‧Water tank
14‧‧‧Liquid
16‧‧‧Slick oil
20‧‧‧Drive unit
21‧‧‧ Fixed seat
22‧‧‧Motor
23‧‧‧Drive wheel
24‧‧‧ teeth
30‧‧‧weight hammer
31‧‧‧Compression seat
32‧‧‧Upright board
33‧‧‧ transverse board
34‧‧‧ top board
35‧‧‧ hollow holes
36‧‧‧Limited
37‧‧‧Eccentric drive wheel
38‧‧‧ Idler
40‧‧‧Land
50‧‧‧ oil tank
52‧‧‧Scraper
第1圖為本創作之立體圖。 第2圖為本創作之側面局部剖視圖。 第3圖為本創作之端面剖視圖。 第4圖類同於第3圖,主要顯示壓縮座於水箱內轉動之狀態。The first picture is a perspective view of the creation. Figure 2 is a partial cross-sectional view of the side of the creation. Figure 3 is a cross-sectional view of the end face of the creation. Fig. 4 is similar to Fig. 3 and mainly shows the state in which the compression seat is rotated in the water tank.
10‧‧‧皮帶式油脂分離機 10‧‧‧Belt type grease separator
21‧‧‧固定座 21‧‧‧ Fixed seat
23‧‧‧驅動輪 23‧‧‧Drive wheel
30‧‧‧配重錘 30‧‧‧weight hammer
31‧‧‧壓縮座 31‧‧‧Compression seat
32‧‧‧直立板 32‧‧‧Upright board
33‧‧‧橫伸板 33‧‧‧ transverse board
34‧‧‧頂板 34‧‧‧ top board
35‧‧‧鏤空孔 35‧‧‧ hollow holes
36‧‧‧限位部 36‧‧‧Limited
37‧‧‧偏心傳動輪 37‧‧‧Eccentric drive wheel
38‧‧‧惰輪 38‧‧‧ Idler
40‧‧‧皮帶 40‧‧‧Land
50‧‧‧集油槽 50‧‧‧ oil tank
52‧‧‧刮板 52‧‧‧Scraper
Claims (6)
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TW104209894U TWM511364U (en) | 2015-06-18 | 2015-06-18 | Belt type water grease separator |
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TW104209894U TWM511364U (en) | 2015-06-18 | 2015-06-18 | Belt type water grease separator |
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TWM511364U true TWM511364U (en) | 2015-11-01 |
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TW104209894U TWM511364U (en) | 2015-06-18 | 2015-06-18 | Belt type water grease separator |
Country Status (1)
Country | Link |
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TW (1) | TWM511364U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111195614A (en) * | 2020-02-13 | 2020-05-26 | 吴修贵 | Automatic grease shoveling device for urheen skins |
-
2015
- 2015-06-18 TW TW104209894U patent/TWM511364U/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111195614A (en) * | 2020-02-13 | 2020-05-26 | 吴修贵 | Automatic grease shoveling device for urheen skins |
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