TWM511086U - Real-time monitoring system - Google Patents

Description

Instant monitoring system

The present invention relates to a monitoring system, and more particularly to an instant monitoring system that monitors, humanizes, and can query historical records.

Generally speaking, the traditional factory production line includes several devices and a main control console. When the devices are in operation, the main control station displays the parameters returned by each device, and the supervisor can know the current production through the main console. The general situation of the line operation, however, the display mode of these parameters is usually a device number corresponding to a set of seven-segment display for displaying the value, the user must be very familiar with the device represented by each device number, resulting in no The disadvantages of being convenient to use and not user-friendly. In addition, when the main console displays an abnormal condition of one of the devices, the maintenance personnel must personally go to the device and repair it, and cannot directly shut down the operation of the device through the main console. This leads to an increase in production risk. Furthermore, the main console can only display the current parameters of each device, and cannot access the previous records. There are restrictions on improving the production process afterwards, so the product cannot be degraded. rate.

Therefore, the purpose of the present invention is to provide an instant monitoring system that can monitor, humanize, and query history.

Therefore, the novel real-time monitoring system is applicable to a production line comprising a plurality of devices, and the real-time monitoring system comprises a control unit, a display and a user interface.

The control unit is coupled to the devices and includes a central processing unit that can issue a control command and a memory module coupled to the central processing unit.

The memory module has a data storage area and a command storage area, and the devices can respectively return a parameter to the control unit and store in the data storage area, and the control command is stored before being transmitted to the device. The instruction storage area.

The display is connected to the control unit and includes a display body and a panel disposed on the display body.

The user interface is displayed on the panel of the display and includes a device data management area and an instant monitoring area.

The device data management area has a number field corresponding to one of the devices, at least one upper limit field, and at least a lower limit field, the number field, the upper limit field and the lower limit field The user can input a device number, an upper limit value and a lower limit value respectively.

The instant monitoring area displays the connection mode between the devices in a graphical manner. When the parameter returned by one device is higher than the upper limit value or lower than the lower limit value, the instant monitoring area immediately displays an abnormality. Status, and the control unit transmits the control command to the corresponding device.

The effect of the novel is that: by the graphical display mode of the instant monitoring area, the supervisor can immediately monitor the condition of the production line, and by using the The data storage area stores various data to achieve immediate monitoring, humanized operation and the ability to query historical records.

2‧‧‧Control unit

21‧‧‧Host body

22‧‧‧Central processor

23‧‧‧Memory Module

231‧‧‧data storage area

232‧‧‧Command storage area

24‧‧‧Data transmission interface

3‧‧‧ display

31‧‧‧Display body

32‧‧‧ panel

4‧‧‧User interface

41‧‧‧ Equipment Data Management Area

411‧‧‧Detection point data menu

412‧‧‧Detection point menu

413‧‧‧Number field

414‧‧‧ upper limit field

415‧‧‧lower limit field

42‧‧‧Instant monitoring area

43‧‧‧User Data Management Area

431‧‧‧User Profile Menu

432‧‧‧User list

44‧‧‧Report Enquiry Area

441‧‧‧ Equipment Information Menu

442‧‧‧User inquiry menu

443‧‧‧System Operation Record Menu

444‧‧‧Parameter Recording Menu

445‧‧‧Alarm record inquiry menu

45‧‧‧System setting area

451‧‧‧System Parameter Menu

452‧‧‧Communication parameter setting menu

453‧‧‧Operation record retention days

454‧‧ ‧ checkpoint update frequency

455‧‧‧Alarm record retention days

9‧‧‧ Coating machine production line

91‧‧‧ Equipment

Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a schematic diagram illustrating an embodiment of the present novel monitoring system; FIG. 2 is a block diagram illustrating The embodiment is used for monitoring a coating machine production line; FIG. 3 is a schematic diagram showing a detection point data menu of the embodiment; FIG. 4 is a schematic diagram showing a checkpoint list of the embodiment; FIG. FIG. 6 is a schematic diagram showing a user data menu of the embodiment; FIG. 7 is a schematic diagram showing a user list of the embodiment; FIG. 8 is a schematic diagram. A device data menu of the embodiment is shown; FIG. 9 is a schematic diagram showing a user query menu of the embodiment; FIG. 10 is a schematic diagram showing a system operation record menu of the embodiment; FIG. 11 is a schematic diagram. A parameter recording menu of the embodiment is illustrated; FIG. 12 is a schematic diagram illustrating an alarm record inquiry menu of the embodiment; FIG. 13 is a schematic diagram illustrating a system parameter menu of the embodiment. And FIG 14 is a schematic view illustrating an embodiment of the communication parameter setting menu.

Referring to FIG. 1 and FIG. 2, the present instant monitoring system is applicable to a coater production line 9 including a plurality of devices 91. An embodiment of the instant monitoring system includes a control unit 2, a display 3 and a user interface. 4.

The control unit 2 is connected to the devices 91 and includes a host body 21, a central processing unit 22 that can issue a control command, a memory module 23 connected to the central processing unit 22, and a plurality of separate central processing units. The data transfer interface 24 of the device 22 and the devices 91. The central processing unit 22, the memory module 23, and the data transmission interface 24 are disposed on the main body 21. In this embodiment, the control unit 2 is a Programmable Logic Controller (PLC).

The memory module 23 has a data storage area 231 and a command storage area 232. The devices 91 can respectively return a parameter (for example: temperature, concentration, exhaust speed, air supply speed, glue thickness, tension, line speed). ...etc.) to the control unit 2 and stored in the data storage area 231. The control command is stored in the command storage area 232 before being transferred to the devices 91.

The display unit 3 is connected to the control unit 2 and includes a display body 31 and a panel 32 disposed on the display body 31.

Referring to FIG. 3 to FIG. 14 , the user interface 4 is displayed on the panel 32 of the display 3 and includes a device data management area 41 , an instant monitoring area 42 , a user data management area 43 , and a report query area 44 . And a system setting area 45.

Referring to FIG. 2, FIG. 3 and FIG. 4, the device data management area 41 There is a detection point data menu 411 and a detection point list 412.

The detection point data menu 411 has a number field 413 corresponding to one of the devices 91, ten upper limit field 414 and ten lower limit field 415, and the number field 413, the upper limit value The field 414 and the lower limit field 415 are respectively provided for the user to input a device number, ten upper limit values and ten lower limit values, and the upper limit values and the lower limit values are grouped in pairs. For the user to select one of the values according to the needs.

The checkpoint list 412 displays relevant information of the devices 91, such as: device number, name, category, usage status, and the like.

Referring to FIG. 2 and FIG. 5, the instant monitoring area 42 graphically displays the connection manner between the devices 91, so that the user can facilitate the interpretation of the operation of the coating machine line 9 and achieve the effect of humanized operation. .

Referring to FIG. 6 and FIG. 7, the user data management area 43 has a user data menu 431 for establishing a plurality of user accounts and a user list 432 for displaying related information of the user accounts.

Referring to FIG. 8 to FIG. 12, the report query area 44 provides a user query and prints related reports, and has a device data menu 441, a user query menu 442, a system operation record menu 443, a parameter record menu 444, and An alert record query menu 445.

Referring to FIG. 2 and FIG. 8, the device data menu 441 is for the user to select one of the at least one device number, name, and category to query related information of the corresponding device 91 that meets the conditions, and can store and print the information. It.

Referring to Figure 9, the user query menu 442 is for the user to select. Enter one of the user name, user account and permissions to query the relevant information of the eligible users and store and print them.

Referring to FIG. 10, the system operation record menu 443 is used by the user to input a date interval or a time interval, and a user name or a user account is input to designate one of the users to query the corresponding user who meets the conditions. Operational record, and can be stored and printed.

Referring to FIG. 2 and FIG. 11, the parameter record menu 444 is for the user to input a date interval or a time interval to query the parameters of all the devices 91 that meet the conditions, and can store and print the parameters.

Referring to FIG. 2 and FIG. 12, the alarm record query menu 445 is used by the user to input a date interval or a time interval, and at least one device number can be selected to query the abnormal condition occurrence record of the corresponding device 91 that meets the condition, and Can be stored and printed.

Referring to Figures 13 and 14, the system setting area 45 has a system parameter menu 451 and a communication parameter setting menu 452. The system parameter menu 451 is used by the user to set an operation record retention date 453, a detection point update frequency 454, an alarm record retention time 455, and the like. The communication parameter setting menu 452 is for the user to set relevant network communication parameters.

Referring to FIG. 2, FIG. 3 and FIG. 5, in operation, the in-service device 91 transmits parameters to the control unit 2 via the data transmission interface 24 according to the detection point update frequency 454, and stores the parameters in the memory module 23. The data storage area 231, the user can set the number, the upper limit value and the lower limit value of each device 91 in the detection point data menu 411, and through the graphical The real-time monitoring area 42 monitors the operation of each device 91. When the parameter returned by one of the devices 91 is higher than the selected upper limit value or lower than the selected lower limit value, the immediate monitoring area 42 immediately displays an abnormality. At the same time, the control unit 2 transmits the control command to the corresponding device 91 via the data transmission interface 24, and the device 91 is turned off before the maintenance personnel arrive at the device 91 where the problem occurs, thereby effectively reducing the risk of production. Improve product yield.

It is worth mentioning that this embodiment takes the operation of monitoring the coating machine production line 9 as an example, but can also be used to monitor other types of automated production lines, and is not limited thereto.

In summary, the present invention can monitor the operation of the coater line 9 in real time by the graphical display mode of the real-time monitoring area 42, and store the parameters by the data storage area 231, and The parameters and abnormal conditions returned by each device 91 can be inquired and printed through the report enquiry area 44 as needed to achieve the functions of instant monitoring, humanized operation and query history, so that the purpose of the novel can be achieved. .

However, the above description is only for the embodiments of the present invention, and the scope of the present invention cannot be limited thereto, that is, the simple equivalent changes and modifications made by the present patent application scope and the contents of the patent specification are still It is within the scope of this new patent.

2‧‧‧Control unit

21‧‧‧Host body

22‧‧‧Central processor

23‧‧‧Memory Module

231‧‧‧data storage area

232‧‧‧Command storage area

24‧‧‧Data transmission interface

3‧‧‧ display

31‧‧‧Display body

32‧‧‧ panel

4‧‧‧User interface

9‧‧‧ Coating machine production line

91‧‧‧ Equipment

Claims (8)

An instant monitoring system is applicable to a production line comprising a plurality of devices, the instant monitoring system comprising: a control unit connected to the devices, and including a central processing unit capable of issuing a control command and a connection to the central processing unit The memory module has a data storage area and a command storage area, and the devices can respectively return a parameter to the control unit and store in the data storage area, and the control command is not transmitted to the The device is stored in the command storage area; a display is connected to the control unit, and includes a display body and a panel disposed on the display body; and a user interface displayed on the panel of the display, and includes a a device data management area and a real-time monitoring area, the device data management area has a number field corresponding to one of the devices, at least one upper limit field, and at least a lower limit field, the number field, the upper limit The value field and the lower limit field are respectively provided for the user to input a device number, an upper limit value and a lower limit value, and the real-time monitoring area displays the graphical display manner. The connection mode between the devices, when the parameter returned by one of the devices is higher than the upper limit value or lower than the lower limit value, the immediate monitoring area immediately displays an abnormal condition, and the control unit transmits the control command to the phase Corresponding device. The instant monitoring system of claim 1, wherein the device data management area has a checkpoint data menu and a checkpoint list, wherein the number field, the upper limit field, and the lower limit field are located in the Checkpoint data selection Single, the list of detection points displays information about these devices. The instant monitoring system of claim 2, wherein in the detection point data menu, the equipment data management area has ten upper limit fields and ten lower limit fields. The instant monitoring system of claim 1, wherein the user interface further comprises a user data management area, the user data management area has a user data menu for establishing a plurality of user accounts, and a display A list of users who have information about the user's account. The instant monitoring system of claim 1, wherein the user interface further comprises a report query area for providing a user query and printing related reports, wherein the report query area has a device data menu and a user query. Menu, one system operation record menu, one parameter record menu and one alarm record inquiry menu. The instant monitoring system of claim 1, wherein the user interface further comprises a system setting area, the system setting area has a system parameter menu and a communication parameter setting menu. The real-time monitoring system of any one of the preceding claims, wherein the control unit further includes a host body and a plurality of data transmission interfaces, the central processing unit, the memory module, and the data transmission The interface is disposed on the host body, and the data transmission interfaces are respectively connected to the central processing unit and the devices. The instant monitoring system of claim 7, wherein the control unit is a programmable logic controller.