TWM510208U - Laser processing apparatus - Google Patents
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- TWM510208U TWM510208U TW104208744U TW104208744U TWM510208U TW M510208 U TWM510208 U TW M510208U TW 104208744 U TW104208744 U TW 104208744U TW 104208744 U TW104208744 U TW 104208744U TW M510208 U TWM510208 U TW M510208U
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Description
本創作係有關一種雷射加工裝置,特別是有關一種可以改善雷射光束變形、對焦問題之雷射加工裝置。This creation relates to a laser processing apparatus, and more particularly to a laser processing apparatus that can improve the deformation and focus of a laser beam.
雷射(Laser)為激勵放射進行光放大作用產生的光線。雷射的種類隨著發光物質之不同而有所差異,根據不同種類的雷射光所產生之功率及特性,使其能夠應用於不同用途上。雷射加工為一種常見的加工手段,其以雷射光束於一加工物的特定位置產生各種加工,例如記號之刻印、加工物之焊接、切割或表面處理等。Laser is the light generated by the light amplification of the excitation radiation. The types of lasers vary with the luminescent material, and can be applied to different applications depending on the power and characteristics of different types of laser light. Laser processing is a common processing method that produces various processes such as marking of marks, welding of workpieces, cutting or surface treatment with a laser beam at a specific position of a workpiece.
請參閱圖3A至圖3C。在現有的雷射加光裝置中,由於其光學鏡頭的特性,導致雷射光束的加工區域存在失真、變形。舉例來說,如圖3A所示,原本雷射加工圖案應該是正方格的圖案,由於光學鏡頭的特性造成加工圖案30變形而成非正方格的圖案。或者,如圖3B所示,由於光學鏡頭的特性,雷射光束31聚焦在一曲面上而非平面32上,而導致在平面32上的雷射加工圖案(如圖3B中A字母偏移,並非位於同一直線上)失真或變形。另外,如圖3C所示,若雷射光束31的聚焦位置33改變,也會讓雷射光束31在加工物上的原本成像寬度M1變成寬度M2,寬度M2的位置、大小或粗細都與寬度M1有很大的不同。Please refer to FIG. 3A to FIG. 3C. In the conventional laser light-increasing device, due to the characteristics of the optical lens, the processing region of the laser beam is distorted and deformed. For example, as shown in FIG. 3A, the original laser processing pattern should be a square lattice pattern, and the processing pattern 30 is deformed into a non-square lattice pattern due to the characteristics of the optical lens. Alternatively, as shown in FIG. 3B, due to the characteristics of the optical lens, the laser beam 31 is focused on a curved surface instead of the plane 32, resulting in a laser processing pattern on the plane 32 (as indicated by the letter A in FIG. 3B). Not on the same line) Distortion or distortion. In addition, as shown in FIG. 3C, if the focus position 33 of the laser beam 31 is changed, the original imaging width M1 of the laser beam 31 on the workpiece is also changed to the width M2, and the position, size or thickness of the width M2 is both the width and the width. M1 is very different.
請參閱圖4A至圖4E。圖4A係為現有雷射加工裝置的聚焦光點的示意圖。如圖4A所示,在現有的雷射加工裝置中,於聚焦的過程,雷射光束40會通過反射鏡片41傳遞至凸透鏡42,因為凸透鏡42的出光面421為一弧凸面,因此雷射光束40通過凸透鏡42而聚焦於一曲面43上,此時,請參考圖4B,該雷 射光束40在曲面43的聚焦光斑為固定大小的圓點44。然而,當一加工物位於平面45時,現有雷射加工裝置產生的聚焦光斑自然無法聚焦於該平面45上。Please refer to FIG. 4A to FIG. 4E. 4A is a schematic illustration of a focused spot of a prior art laser processing apparatus. As shown in FIG. 4A, in the conventional laser processing apparatus, in the process of focusing, the laser beam 40 is transmitted to the convex lens 42 through the reflecting lens 41, because the light emitting surface 421 of the convex lens 42 is an arc convex surface, and thus the laser beam 40 is focused on a curved surface 43 by the convex lens 42. At this time, please refer to FIG. 4B, the mine The focused spot of the beam 40 on the curved surface 43 is a fixed size dot 44. However, when a workpiece is located on the plane 45, the focused spot produced by the existing laser processing apparatus naturally cannot focus on the plane 45.
圖4C係為另一種現有雷射加工裝置之聚焦光點的示意圖。如圖4C所示,在此雷射加工裝置中,利用平場雷射聚焦透鏡模組(flat-field scanning lens)46取代現有的凸透鏡以改善光束僅能聚焦於曲面的問題。然而,透過在該平場雷射聚焦透鏡模組46設計鏡面曲率,搭配鏡片組,雖然使傾斜的光軸可以聚焦於一平面45上,但請參考圖4D,雷射光束40在平面45上的聚焦光斑形成橢圓光點47,而非圓點,造成區域存在失真。若使用在較高精密的雷射加工上,必然會產生誤差。Figure 4C is a schematic illustration of a focused spot of another prior art laser processing apparatus. As shown in FIG. 4C, in this laser processing apparatus, a flat-field scanning lens 46 is used in place of the existing convex lens to improve the problem that the light beam can only be focused on the curved surface. However, by designing the mirror curvature in the flat field laser focusing lens module 46, with the lens group, although the tilted optical axis can be focused on a plane 45, please refer to FIG. 4D, the laser beam 40 is on the plane 45. The focused spot forms an elliptical spot 47, rather than a dot, causing distortion in the area. If used in higher precision laser processing, errors will inevitably occur.
圖4E係為再一現有雷射加工裝置之聚焦光點的示意圖。如圖4E所示,在此雷射加工裝置中,利用f-thera鏡組48改善使用前述平場雷射聚焦透鏡模組的缺點,除了讓雷射光束40聚焦於平面45上,且形成在平面45上的聚焦光斑為圓點(如圖4B所示)。然而,使用f-thera鏡組48雖然可以改善光斑變形的問題,卻產生因為加工物與雷射加工裝置之間的距離改變,光束聚焦的寬度與距離也跟著改變的問題。如圖4F所示,若雷射光源50需要在不同高度的聚焦面對加工物49進行加工時,舉例來說,需要在高度L1、高度L2或高度L3上對加工物49進行加工,若不移動聚焦透鏡51,光束聚焦在不同高度會有不同寬度(如圖4F的寬度N1與寬度N2),需要移動或更換聚焦透鏡51來改善光束聚焦的寬度與距離改變的問題,造成使用上的不便。Figure 4E is a schematic illustration of a focused spot of still another prior art laser processing apparatus. As shown in FIG. 4E, in the laser processing apparatus, the f-thera lens group 48 is utilized to improve the disadvantages of using the aforementioned flat field laser focusing lens module, except that the laser beam 40 is focused on the plane 45 and formed on a plane. The focused spot on 45 is a dot (as shown in Figure 4B). However, the use of the f-thera mirror group 48 can improve the problem of spot deformation, but causes a problem that the width and distance of the beam focus change as the distance between the workpiece and the laser processing device changes. As shown in FIG. 4F, if the laser source 50 needs to be processed at a different height to face the workpiece 49, for example, the workpiece 49 needs to be processed at a height L1, a height L2 or a height L3, if not Moving the focusing lens 51, the beam focusing at different heights will have different widths (such as the width N1 and the width N2 of FIG. 4F), and it is necessary to move or replace the focusing lens 51 to improve the problem of the width and distance of the beam focusing, which causes inconvenience in use. .
因此存在一種需求,設計雷射加光裝置來改善光斑形成橢圓光點的問題,且無需更換或移動透鏡,使雷射光束聚焦的寬度與距離不變。Therefore, there is a need to design a laser adding device to improve the problem of spot forming an elliptical spot without changing or moving the lens so that the width and distance of the laser beam are not changed.
本創作之目的在提供一種可改善雷射光束變形、對焦問題的雷射加工裝置。The purpose of this creation is to provide a laser processing apparatus that can improve laser beam distortion and focus problems.
根據上述之目的,本創作提供一種雷射加工裝置,其包含:一雷射光源,其用於提供一雷射光束;一自動聚焦模組,設置在該雷射光源之後,以接收該雷射光束並調整該雷射光束之聚焦光斑的直徑;一遠心鏡組,設置在該自動聚焦模組之後,以接收經該自動聚焦模組調整後的該雷射光束,並調整該雷射光束之該聚焦光斑尺寸。In accordance with the above objects, the present invention provides a laser processing apparatus comprising: a laser source for providing a laser beam; an autofocus module disposed after the laser source to receive the laser And adjusting a diameter of the focused spot of the laser beam; a telecentric lens set disposed behind the autofocus module to receive the laser beam adjusted by the autofocus module, and adjusting the laser beam The focus spot size.
透過上述之雷射加光裝置的光學儀器,藉由自動聚焦模組改善光斑形成橢圓光點的問題,且藉由遠心鏡組,讓本創作的雷射加工裝置無需更換或移動透鏡,使雷射光束聚焦的寬度與距離不變。Through the above-mentioned optical device of the laser adding device, the problem of forming the elliptical spot by the spot is improved by the autofocus module, and by the telecentric lens group, the laser processing device of the present invention does not need to replace or move the lens, so that the thunder The width and distance of the beam focus are unchanged.
10‧‧‧雷射加工裝置10‧‧‧ Laser processing equipment
11‧‧‧雷射光源11‧‧‧Laser light source
111‧‧‧雷射光束111‧‧‧Laser beam
12‧‧‧鏡片12‧‧‧ lenses
13‧‧‧自動聚焦模組13‧‧‧Auto Focus Module
14‧‧‧掃描振鏡組14‧‧‧Scanning galvanometer group
15‧‧‧遠心鏡組15‧‧‧The telecentric group
16‧‧‧光通道16‧‧‧Light channel
17‧‧‧加工物17‧‧‧Processing
W1‧‧‧第一距離W1‧‧‧ first distance
W2‧‧‧第二距離W2‧‧‧Second distance
W3‧‧‧第三距離W3‧‧‧ third distance
H1‧‧‧第一高度H1‧‧‧ first height
H2‧‧‧第二高度H2‧‧‧second height
H3‧‧‧第三高度H3‧‧‧ third height
F‧‧‧聚焦點F‧‧‧Focus
30‧‧‧加工圖案30‧‧‧Processing patterns
31‧‧‧雷射光束31‧‧‧Laser beam
33‧‧‧聚焦位置33‧‧‧ Focus position
M1‧‧‧寬度M1‧‧‧Width
M2‧‧‧寬度M2‧‧‧Width
40‧‧‧雷射光束40‧‧‧Laser beam
41‧‧‧反射鏡片41‧‧‧Reflective lenses
42‧‧‧凸透鏡42‧‧‧ convex lens
421‧‧‧出光面421‧‧‧Glossy
43‧‧‧曲面43‧‧‧ Surface
44‧‧‧圓點44‧‧‧ dots
45‧‧‧平面45‧‧‧ plane
46‧‧‧平場雷射聚焦透鏡模組46‧‧‧ flat field laser focusing lens module
47‧‧‧橢圓光點47‧‧‧Elliptical spot
48‧‧‧f-thera鏡組48‧‧‧f-thera mirror
49‧‧‧加工物49‧‧‧Processing
50‧‧‧雷射光源50‧‧‧Laser light source
51‧‧‧聚焦透鏡51‧‧‧focus lens
N1‧‧‧寬度N1‧‧‧Width
N2‧‧‧寬度N2‧‧‧Width
圖1係為本創作之雷射加工裝置的光路示意圖。FIG. 1 is a schematic diagram of the optical path of the laser processing apparatus of the present invention.
圖2A~圖2C係為本創作之光束傳遞路徑的示意圖。2A to 2C are schematic views of the light beam transmission path of the present invention.
圖3A為現有雷射加工裝置的加工圖案為失真的非正方格圖案示意圖。FIG. 3A is a schematic diagram of a non-square lattice pattern in which the processing pattern of the conventional laser processing apparatus is distorted. FIG.
圖3B為現有雷射加工裝置的加工圖案失焦的示意圖。FIG. 3B is a schematic view showing the out-of-focus of the processing pattern of the conventional laser processing apparatus.
圖3C為現有雷射加工裝置的加工圖案寬度改變的示意圖。Fig. 3C is a schematic view showing a change in the width of a processing pattern of the conventional laser processing apparatus.
圖4A為現有雷射加工裝置中雷射光束通過反射鏡片與透鏡而聚焦的示意圖。4A is a schematic view showing a laser beam focused by a reflecting lens and a lens in a conventional laser processing apparatus.
圖4B係為現有雷射加工裝置之聚焦光點的示意圖。Figure 4B is a schematic illustration of the focused spot of a prior art laser processing apparatus.
圖4C為現有雷射加工裝置中雷射光束通過反射鏡片與平場雷射聚焦透鏡模組而聚焦的示意圖。4C is a schematic view of a conventional laser processing apparatus in which a laser beam is focused by a reflecting lens and a flat field laser focusing lens module.
圖4D係為現有雷射加工裝置之聚焦光點的示意圖。Figure 4D is a schematic illustration of the focused spot of a prior art laser processing apparatus.
圖4E為現有雷射加工裝置中雷射光束通過反射鏡片與f-thera鏡組而聚焦的示意圖。4E is a schematic view of a laser beam in a conventional laser processing apparatus focused by a reflecting mirror and an f-thera mirror.
圖4F為現有雷射加工裝置中雷射光束通過反射鏡片與聚焦透鏡而聚焦的示意圖。4F is a schematic view showing the laser beam focused by a reflecting lens and a focusing lens in the conventional laser processing apparatus.
以下配合圖式及本創作較佳實施例,進一步闡述本創作為達成預定目的所採取的技術手段。The technical means adopted by the present invention for achieving the intended purpose are further explained below in conjunction with the drawings and the preferred embodiment of the present invention.
圖1係為本創作之雷射加工裝置的光路示意圖。如圖1所示,本創作的雷射加工裝置10包含一雷射光源11、至少一鏡片12、一自動聚焦模組13與一遠心鏡組(telecentricity lens)15,或進一步包含一掃描振鏡組(scanning mirror)14。FIG. 1 is a schematic diagram of the optical path of the laser processing apparatus of the present invention. As shown in FIG. 1, the laser processing apparatus 10 of the present invention comprises a laser light source 11, at least one lens 12, an autofocus module 13 and a telecentricity lens 15, or further comprising a scanning galvanometer. Scanning mirror 14.
該雷射光源11用以產生一雷射光束111,多個鏡片12可設置在雷射光束111的傳遞路徑上,透過鏡片12將雷射光束111導引傳遞到該自動聚焦模組13。根據不同的雷射光束111與用途可以有不同數量的鏡片12來傳遞雷射光束111,故在本創作中並不侷限鏡片12的數量。雷射光束111透過至少一鏡片12在光通道16中傳遞至該自動聚焦模組(focal shifter)13,利用自動聚焦模組13以解決在同一平面有不同光斑直徑的問題。當雷射加工裝置10的工作距離改變時,當移動該自動聚焦模組13的位置,自動聚焦模組13可以自動調整雷射光束111之光斑直徑。另外,在此需要說明的是,自動聚焦模組13的工作原理(可參閱http://www.raylase.de/products/3-achsensubmodule)為所屬技術領域中具有通常知識者所熟知,在此不再贅述。The laser source 11 is used to generate a laser beam 111. The plurality of lenses 12 can be disposed on the transmission path of the laser beam 111, and the laser beam 111 is guided through the lens 12 to the autofocus module 13. Depending on the laser beam 111 and the application, a different number of lenses 12 may be used to deliver the laser beam 111, so the number of lenses 12 is not limited in this creation. The laser beam 111 is transmitted through the at least one lens 12 to the focal shifter 13 in the optical channel 16, and the autofocus module 13 is utilized to solve the problem of having different spot diameters in the same plane. When the working distance of the laser processing apparatus 10 is changed, the autofocus module 13 can automatically adjust the spot diameter of the laser beam 111 when the position of the autofocus module 13 is moved. In addition, it should be noted here that the working principle of the autofocus module 13 (see http://www.raylase.de/products/3-achsensubmodule) is well known to those of ordinary skill in the art. No longer.
在本創作的較佳實施例中,雷射加工裝置10進一步包含掃描振鏡組14,掃描振鏡組14設置在自動聚焦模組13之後,然而,在不同實施例中,雷射加工裝置10並無掃描振鏡組14的設置,在此並不侷限。雷射光束111從自動聚焦模組13離開後進入該掃描振鏡組14,掃描振鏡組14主要是面鏡與驅動檢流計所組成,藉由兩個轉軸互相垂直的振鏡組合而成,一個負責水平方向掃 描,一個負責垂直方向掃描。透過掃描振鏡組14讓雷射光束111於短時間內快速偏轉至所需位置,且所輸出之光束的質量較高,光路密封性能較好,可防止雷射光束111在傳遞過程中失真。遠心鏡組15設置在自動聚焦模組13與掃描振鏡組14之後,在雷射光束111通過自動聚焦模組13與掃描振鏡組14之後,雷射光束111進入該遠心鏡組15,透過遠心鏡組15可以改善雷射光束111在不同工作距離時會改變加工範圍的問題。遠心鏡組15為一種機器視覺鏡頭,其目的為消除加工物17離鏡頭距離遠近不一致,造成放大倍率不一。藉由上述之自動聚焦模組13、掃描振鏡組14與遠心鏡組15的設計,讓雷射加工裝置10輸出之雷射光束111在加工物17產生的聚焦光斑為圓形光點,而不會變形為橢圓光點,且當雷射加工裝置10與加工物17之間的加工距離改變時,雷射光束111的加工範圍也不會改變。透過本創作的雷射加工裝置10,雷射光束111的光斑直徑大小可以自動調整,無需人工微調,且聚焦距離也無須改變,可因應多元的加工需求,達到提升雷射加工的工作效率。In a preferred embodiment of the present invention, the laser processing apparatus 10 further includes a scanning galvanometer group 14 disposed behind the autofocus module 13, however, in various embodiments, the laser processing apparatus 10 There is no setting of the scanning galvanometer group 14, which is not limited here. The laser beam 111 exits the autofocus module 13 and enters the scanning galvanometer group 14. The scanning galvanometer group 14 is mainly composed of a mirror and a driving galvanometer, and is formed by combining two galvanometers whose axes are perpendicular to each other. One responsible for the horizontal direction sweep Trace, one is responsible for vertical scanning. The laser beam 111 is quickly deflected to a desired position by the scanning galvanometer group 14 in a short time, and the quality of the output beam is high, and the optical path sealing performance is good, which can prevent the laser beam 111 from being distorted during transmission. After the telecentric lens set 15 is disposed in the autofocus module 13 and the scanning galvanometer group 14, after the laser beam 111 passes through the autofocus module 13 and the scanning galvanometer group 14, the laser beam 111 enters the telecentric lens group 15 and passes through The telecentric lens set 15 can improve the problem that the laser beam 111 will change the processing range at different working distances. The telecentric lens set 15 is a machine vision lens whose purpose is to eliminate inconsistencies in the distance between the workpieces 17 and the lens, resulting in different magnifications. By the above-mentioned design of the autofocus module 13, the scanning galvanometer group 14 and the telecentric lens group 15, the focused spot generated by the laser beam 111 output from the laser processing device 10 in the workpiece 17 is a circular spot. It does not deform into an elliptical spot, and when the machining distance between the laser processing apparatus 10 and the workpiece 17 is changed, the processing range of the laser beam 111 does not change. Through the laser processing device 10 of the present invention, the spot diameter of the laser beam 111 can be automatically adjusted, no manual fine adjustment is required, and the focusing distance does not need to be changed, and the working efficiency of the laser processing can be improved in response to the multiple processing requirements.
圖2A~圖2C係為本創作之光束傳遞路徑,顯示不同聚焦高度具有相同光斑直徑的示意圖。圖2A的自動聚焦模組13與鏡片12之間具有第一距離W1,雷射光束111在遠心鏡組15下方距離第三高度H3的地方形成聚焦點F;圖2B的自動聚焦模組13與鏡片12之間具有第二距離W2,雷射光束在遠心鏡組15下方距離第二高度H2的地方形成聚焦點F;圖2C的自動聚焦模組13與鏡片12之間具有第三距離W3,雷射光束在遠心鏡組15下方距離第一高度H1的地方形成聚焦點F。如圖2A~圖2C所示,本創作之雷射加工裝置10的工作距離會因為工作環境或用途的不同而改變,自動聚焦模組13可以調整雷射光束111之光斑直徑,且透過遠心鏡組15讓雷射光束111在不同的工作距離時有相同的加工範圍,改善光斑形成橢圓光點的問題以及雷射光束在不同距離時會改變加工範圍的問題,達到提升雷射加工之工作效率的功效。2A-2C are schematic diagrams of the beam path of the present invention, showing different spot heights having the same spot diameter. The autofocus module 13 of FIG. 2A and the lens 12 have a first distance W1, and the laser beam 111 forms a focus point F at a position below the telecentric group 15 from the third height H3; the autofocus module 13 of FIG. 2B and There is a second distance W2 between the lenses 12, and the laser beam forms a focus point F at a distance from the second height H2 below the telecentric lens group 15; a third distance W3 between the autofocus module 13 and the lens 12 of FIG. 2C, The laser beam forms a focus point F at a position below the first height H1 below the telecentric lens set 15. As shown in FIG. 2A to FIG. 2C, the working distance of the laser processing apparatus 10 of the present invention may vary depending on the working environment or the use, and the autofocus module 13 can adjust the spot diameter of the laser beam 111 and pass through the telecentric mirror. Group 15 allows the laser beam 111 to have the same processing range at different working distances, improving the problem of spot forming an elliptical spot and changing the processing range of the laser beam at different distances, thereby improving the efficiency of laser processing. The effect.
透過上述之雷射加工裝置,可以自動調整雷射光束的直徑改善光斑形成橢圓光點的問題,且無需更換或移動透鏡的情況下,改善雷射光束在不同工作距離時會改變加工範圍的問題,可因應多元的加工需求,達到提升雷射加工的工作效率。Through the above-mentioned laser processing device, the diameter of the laser beam can be automatically adjusted to improve the problem that the spot forms an elliptical spot, and the problem that the laser beam changes the processing range at different working distances without changing or moving the lens is required. In order to improve the efficiency of laser processing in response to diverse processing needs.
雖然本創作的技術內容已經以較佳實施例揭露如上,然其並非用以限定本創作,任何熟習此技藝者,在不脫離本創作之精神所作些許之更動與潤飾,皆應涵蓋於本創作的範疇內,因此本創作之保護範圍當視後附之申請專利範圍所界定者為準。Although the technical content of the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art, and some modifications and refinements that do not depart from the spirit of the present invention should be included in the creation. Therefore, the scope of protection of this creation is subject to the definition of the scope of the patent application.
10‧‧‧雷射加工裝置10‧‧‧ Laser processing equipment
11‧‧‧雷射光源11‧‧‧Laser light source
111‧‧‧雷射光束111‧‧‧Laser beam
12‧‧‧鏡片12‧‧‧ lenses
13‧‧‧自動聚焦模組13‧‧‧Auto Focus Module
14‧‧‧掃描振鏡組14‧‧‧Scanning galvanometer group
15‧‧‧遠心鏡組15‧‧‧The telecentric group
16‧‧‧光通道16‧‧‧Light channel
17‧‧‧加工物17‧‧‧Processing
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US10213873B2 (en) | 2015-11-03 | 2019-02-26 | Industrial Technology Research Institute | Scrap removal device for a laser processing device |
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US10213873B2 (en) | 2015-11-03 | 2019-02-26 | Industrial Technology Research Institute | Scrap removal device for a laser processing device |
TWI658892B (en) * | 2016-03-09 | 2019-05-11 | 住友重機械工業股份有限公司 | Laser processing device |
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