TWM508562U - Heat exchanger - Google Patents
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- TWM508562U TWM508562U TW104210469U TW104210469U TWM508562U TW M508562 U TWM508562 U TW M508562U TW 104210469 U TW104210469 U TW 104210469U TW 104210469 U TW104210469 U TW 104210469U TW M508562 U TWM508562 U TW M508562U
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Description
本創作係有關於一種熱交換器,尤指一種具有兩個獨立之加熱管路者。This creation is about a heat exchanger, especially one that has two separate heating lines.
目前常見之熱交換器皆會連接一冷水管路及一熱水管路,冷水管路及熱水管路相互連通,冷水管路之一端連接水源以輸入欲加熱之冷水,冷水進入熱交換器進行熱交換之後,由熱水管路輸出熱水以供使用。At present, the common heat exchangers are connected to a cold water pipe and a hot water pipe. The cold water pipe and the hot water pipe are connected to each other. One end of the cold water pipe is connected with a water source to input the cold water to be heated, and the cold water enters the heat exchanger for heat. After the exchange, hot water is output from the hot water line for use.
利用上述熱交換之原理,可以應用在染布機之布料染色作業上。其中,當一布料捲繞設於外殼內部之網輪上時,利用泵浦之壓力作用,即可使經過熱交換器加熱之染液透過網輪之透液孔加速向外噴射,對布料進行染色作業。然而,染液係由藥液與水混合而成,在布料染色過程中,必須依據不同布料之特性,控制染液之溫度,才能達到最佳之染色品質。By using the above principle of heat exchange, it can be applied to the dyeing operation of the dyeing machine. Wherein, when a cloth is wound around the mesh wheel disposed inside the outer casing, the pressure of the pump can be used to accelerate the dyeing liquid heated by the heat exchanger to the outer diameter of the mesh wheel to accelerate the outer spraying. Dyeing operation. However, the dyeing liquid is formed by mixing the liquid medicine and water. In the dyeing process of the cloth, the temperature of the dyeing liquid must be controlled according to the characteristics of different fabrics to achieve the best dyeing quality.
在實際使用時,染布機之熱交換器主要是利用蒸汽以進行熱交換,讓管路內染液之溫度上升,而以此種方式進行加熱,染液之溫度最高僅能達到約140℃左右,對於需要更高溫度才能達到更佳染色品質之纖維布而言,上述熱交換方式無法符合需求;再者,單一種熱交換方式之故障風險較高,在使用上亦缺乏彈性。In actual use, the heat exchanger of the dyeing machine mainly uses steam for heat exchange, so that the temperature of the dye liquor in the pipeline rises, and in this way, the temperature of the dye liquor can only reach about 140 ° C. Left and right, for the fiber cloth that needs higher temperature to achieve better dyeing quality, the above heat exchange method cannot meet the demand; in addition, the single heat exchange method has a higher risk of failure and lacks flexibility in use.
有鑑於此,為了提供一種有別於習用技術之結構,並改善上述之缺點,創作人積多年的經驗及不斷的研發改進,遂有本創作之產生。In view of this, in order to provide a structure different from the conventional technology and to improve the above-mentioned shortcomings, the creator has accumulated many years of experience and continuous research and development improvements, and this creation has not been produced.
本創作之一目的在提供一種熱交換器,藉由在二個殼體內分別設置一管路,二個管路連通,且二個管路分別以不同加熱方式對管路內流體進行熱交換之結構,俾能解決習用熱交換器無法有效提升溫度及單一種熱交換方式之故障風險高的問題,而能有效提升加熱溫度以增加布料之染色效果及維持染色品質、依使用者之需要以彈性使用不同之加熱方式,並降低因單一加熱方式故障而造成生產停頓之風險。One of the purposes of the present invention is to provide a heat exchanger in which a pipeline is separately disposed in two casings, two pipelines are connected, and the two pipelines respectively exchange heat of fluid in the pipeline in different heating manners. The structure can solve the problem that the conventional heat exchanger can not effectively raise the temperature and the risk of failure of a single heat exchange method, and can effectively increase the heating temperature to increase the dyeing effect of the cloth and maintain the dyeing quality, and the elasticity according to the needs of the user. Use different heating methods and reduce the risk of production stalls due to single heating failures.
為達上述創作之目的,本創作所設之熱交換器包括一第一殼體,第一殼體具有一入水口,供輸入欲加熱之水;第一殼體之內腔設有至少一第一管路,至少一第一管路與入水口連通;第一殼體具有一蒸汽入口,供輸送蒸汽進入第一殼體之內腔,以加熱第一管路內之水,第一管路內之水由一出口向外輸出;其主要之技術特點在於:至少一第一管路具有一入水端及一出水端,入水端與入水口連通;一第二殼體具有一內腔,第二殼體之一端連接第一殼體之一端,至少一第二管路容置於第二殼體之內腔中,至少一第二管路具有一進水端及一排水端,進水端與至少一第一管路之出水端相互連通,排水端與出口連通;以及一加熱裝置連接第二殼體,供加熱第二殼體內腔之至少一第二管路。For the purpose of the above creation, the heat exchanger provided in the present invention comprises a first casing, the first casing has a water inlet for inputting water to be heated, and the inner cavity of the first casing is provided with at least one a pipeline, at least one first pipeline is connected to the water inlet; the first casing has a steam inlet for conveying steam into the inner cavity of the first casing to heat the water in the first pipeline, the first pipeline The water inside is outputted from an outlet; the main technical feature is that at least one first pipeline has a water inlet end and a water outlet end, and the water inlet end is connected with the water inlet; a second casing has an inner cavity, One end of the second casing is connected to one end of the first casing, and at least one second pipe is received in the inner cavity of the second casing, and at least one second pipe has a water inlet end and a drain end, and the water inlet end And communicating with the outlet end of the at least one first conduit, the drain end is in communication with the outlet; and a heating device is coupled to the second housing for heating at least a second conduit of the second housing cavity.
實施時,本創作更包括一連接部,出口設於連接部上,連接部之二端分別連接第一殼體與第二殼體;連接部之內腔具有一隔板,供以將內腔區隔為一上容納空間及一下容納空間,上容納空間分別連通出口及至少一第二管路之排水端,下容納空間分別連通至少一第二管路之進水端 及至少一第一管路之出水端。In practice, the creation further includes a connecting portion, the outlet is disposed on the connecting portion, and the two ends of the connecting portion are respectively connected to the first housing and the second housing; the inner cavity of the connecting portion has a partition for the inner cavity The upper partitioning space is an upper receiving space and a lower receiving space, and the upper receiving space respectively communicates with the outlet end and the drain end of the at least one second pipeline, and the lower receiving space respectively communicates with the water inlet end of the at least one second pipeline And at least one outlet end of the first conduit.
實施時,該第一殼體之內腔設有複數個第一管路,第一管路係為水平直管,複數個第一管路相互平行;該第二殼體之內腔設有複數個第二管路,第二管路係為平放之U形管,複數個第二管路相互平行。In implementation, the inner cavity of the first casing is provided with a plurality of first pipes, the first pipe is a horizontal straight pipe, and the plurality of first pipes are parallel to each other; the inner cavity of the second casing is provided with a plurality of The second pipeline is a U-shaped tube that is laid flat, and the plurality of second pipelines are parallel to each other.
實施時,該加熱裝置係為瓦斯燃燒機,加熱裝置之加熱口朝向U形第二管路之彎折處。In practice, the heating device is a gas burner, and the heating port of the heating device faces the bend of the U-shaped second pipe.
為便於對本創作能有更深入的瞭解,茲詳述於後:In order to facilitate a deeper understanding of this creation, it is detailed later:
1‧‧‧熱交換器1‧‧‧ heat exchanger
2‧‧‧第一殼體2‧‧‧First housing
21‧‧‧門蓋21‧‧‧ door cover
22‧‧‧左定位板22‧‧‧left positioning plate
221、241、311‧‧‧定位孔221, 241, 311‧‧ ‧ positioning holes
23‧‧‧入水口23‧‧‧ water inlet
24‧‧‧右定位板24‧‧‧right positioning plate
25‧‧‧第一管路25‧‧‧First line
251‧‧‧出水端251‧‧‧ water outlet
252‧‧‧入水端252‧‧‧ into the water
26‧‧‧濾網26‧‧‧ Filter
27‧‧‧蒸汽入口27‧‧‧Steam entrance
28‧‧‧加熱空間28‧‧‧heating space
3‧‧‧第二殼體3‧‧‧ second housing
31‧‧‧定位板31‧‧‧ Positioning board
312‧‧‧進水端312‧‧‧ water inlet
313‧‧‧排水端313‧‧‧Drainage end
32‧‧‧透氣口32‧‧‧ venting port
33‧‧‧第二管路33‧‧‧Second line
4‧‧‧加熱裝置4‧‧‧ heating device
5‧‧‧連接部5‧‧‧Connecting Department
51‧‧‧出口51‧‧‧Export
52‧‧‧隔板52‧‧‧Baffle
53‧‧‧上容納空間53‧‧‧Uphold space
54‧‧‧下容納空間54‧‧‧Lower accommodation space
第1圖係為本創作之較佳實施例之俯視圖。Figure 1 is a top plan view of a preferred embodiment of the present invention.
第2圖係為第1圖之a-a’剖面圖。Fig. 2 is a cross-sectional view taken along line a-a' of Fig. 1.
第3圖係為第2圖之b-b’剖面圖。Fig. 3 is a cross-sectional view taken along line b-b' of Fig. 2.
第4圖係為第2圖之c-c’剖面圖。Fig. 4 is a cross-sectional view taken along line c-c' of Fig. 2.
第5圖係為本創作之較佳實施例之使用狀態圖。Figure 5 is a diagram showing the state of use of the preferred embodiment of the present invention.
請參閱第1~4圖所示,其為本創作熱交換器1之較佳實施例,係包括一第一殼體2、一第二殼體3、一加熱裝置4以及一連接部5。Referring to FIGS. 1 to 4, a preferred embodiment of the present heat exchanger 1 includes a first housing 2, a second housing 3, a heating device 4, and a connecting portion 5.
該第一殼體2概略呈圓筒狀,第一殼體2軸向之一端設有可供操作人員打開或關閉之門蓋21,第一殼體2軸向之另一端設有左定位板22,左定位板22上設有複數個橫向貫穿左定位板22之定位孔221。第一殼體2上設有連通第一殼體2外部及第一殼體2內腔之入水口23,第一殼體2之內腔設有一右定位板24、複數個第一管路25及一濾網26,其中,右定位板24上設有複 數個橫向貫穿右定位板24之定位孔241,複數個第一管路25係為複數個相互平行之水平直管所組成,複數個第一管路25之左端分別插入左定位板22之定位孔221,以形成一出水端251,複數個第一管路25之右端分別插入右定位板24之定位孔241,以形成一入水端252。另,第一殼體2上設有一蒸汽入口27,左定位板22與右定位板24之間形成一加熱空間28,加熱空間28連通蒸汽入口27。而該濾網26係呈圓筒狀,濾網26套接於右定位板24及複數個第一管路25之外周緣,藉以過濾由入水口23進入複數個第一管路25內之水。The first housing 2 is substantially cylindrical, and one end of the first housing 2 is provided with a door cover 21 for an operator to open or close, and the other end of the first housing 2 is provided with a left positioning plate. 22, the left positioning plate 22 is provided with a plurality of positioning holes 221 extending transversely through the left positioning plate 22. The first housing 2 is provided with a water inlet 23 communicating with the outside of the first housing 2 and the inner cavity of the first housing 2. The inner chamber of the first housing 2 is provided with a right positioning plate 24 and a plurality of first conduits 25 And a filter screen 26, wherein the right positioning plate 24 is provided with a complex A plurality of positioning holes 241 extending transversely through the right positioning plate 24, the plurality of first pipes 25 are composed of a plurality of horizontal straight pipes parallel to each other, and the left ends of the plurality of first pipes 25 are respectively inserted into the positioning of the left positioning plate 22. The hole 221 is formed to form a water outlet end 251, and the right ends of the plurality of first pipes 25 are respectively inserted into the positioning holes 241 of the right positioning plate 24 to form a water inlet end 252. In addition, a steam inlet 27 is disposed on the first casing 2, and a heating space 28 is formed between the left positioning plate 22 and the right positioning plate 24, and the heating space 28 communicates with the steam inlet 27. The screen 26 is cylindrical, and the screen 26 is sleeved on the outer periphery of the right positioning plate 24 and the plurality of first pipes 25, thereby filtering the water entering the plurality of first pipes 25 from the water inlet 23. .
該第二殼體3概略呈圓筒狀,第二殼體3軸向之一端設有定位板31,定位板31上設有複數個橫向貫穿定位板31之定位孔311。第二殼體3上設有連通第二殼體3外部及第二殼體3內腔之透氣口32,第二殼體3之內腔設有複數個第二管路33,複數個第二管路33係為複數個平放且相互平行之U形管所組成,其中,複數個第二管路33之一端分別插入定位板31下半部之定位孔311,以形成一進水端312,複數個第二管路33之另一端分別插入定位板31上半部之定位孔311,以形成一排水端313。The second housing 3 is substantially cylindrical. The second housing 3 is provided with a positioning plate 31 at one end of the axial direction. The positioning plate 31 is provided with a plurality of positioning holes 311 extending transversely through the positioning plate 31. The second housing 3 is provided with a venting opening 32 communicating with the outside of the second housing 3 and the inner cavity of the second housing 3. The inner cavity of the second housing 3 is provided with a plurality of second conduits 33, a plurality of second The pipe 33 is composed of a plurality of U-shaped tubes which are laid flat and parallel to each other. One end of the plurality of second pipes 33 is respectively inserted into the positioning holes 311 of the lower half of the positioning plate 31 to form a water inlet end 312. The other ends of the plurality of second pipes 33 are respectively inserted into the positioning holes 311 of the upper half of the positioning plate 31 to form a drain end 313.
該加熱裝置4係為瓦斯燃燒機,加熱裝置4連接並固定於第二殼體3的內腔之中,且加熱裝置4之加熱口朝向U形第二管路33之彎折處,以加熱複數個第二管路33,燃燒後之廢氣由透氣口32向外排出。The heating device 4 is a gas burner, the heating device 4 is connected and fixed in the inner cavity of the second casing 3, and the heating port of the heating device 4 faces the bend of the U-shaped second pipe 33 to heat A plurality of second conduits 33, the exhausted exhaust gases are exhausted outwardly from the vent 32.
而該連接部5係為概略呈T字形之三通管,連接部5之一端部具有一出口51,連接部5之其他二個反向端部分別連接第一殼體2之左定位板22及第二殼體3之定位板31。連接部5之內腔具有一弧形隔板52,弧形隔板52將連接部5之內腔區隔為一上容納空間53及一下容納空間54,其中,上容納空間53分別連通出口51及複數個第二管路33之排水端313,下容納空間54分 別連通複數個第二管路33之進水端312及複數個第一管路25之出水端251。The connecting portion 5 is a generally T-shaped tee, one end of the connecting portion 5 has an outlet 51, and the other two opposite ends of the connecting portion 5 are respectively connected to the left positioning plate 22 of the first housing 2. And a positioning plate 31 of the second housing 3. The inner cavity of the connecting portion 5 has an arc-shaped partition 52 which partitions the inner cavity of the connecting portion 5 into an upper receiving space 53 and a lower receiving space 54, wherein the upper receiving space 53 communicates with the outlet 51 respectively. And the drainage end 313 of the plurality of second pipelines 33, the lower accommodation space 54 points The water inlet end 312 of the plurality of second conduits 33 and the water outlet ends 251 of the plurality of first conduits 25 are not connected.
藉此,如第5圖所示,當欲加熱之水由入水口23進入複數個第一管路25內之後,經與第一殼體2之加熱空間28內之蒸汽進行熱交換作用,即可將第一管路25內之水溫提升至最高溫至約140℃左右,而當高溫的水蒸氣通過複數個第二管路33時,經由加熱裝置4之再加熱,則可將水蒸氣溫度再提升至約200℃以上,並由連接部5之出口51向外輸出。實施時,當輸出之水蒸氣溫度過高,亦可以經由蒸汽入口27輸入低溫之水,以降低第一管路25內之水蒸氣溫度,以達到使用者所需要之輸出要求。Thereby, as shown in FIG. 5, after the water to be heated enters the plurality of first conduits 25 from the water inlet 23, heat exchange is performed with the steam in the heating space 28 of the first casing 2, that is, The temperature of the water in the first line 25 can be raised to the highest temperature to about 140 ° C, and when the high temperature water vapor passes through the plurality of second lines 33, the water vapor can be reheated by the heating device 4 The temperature is raised to about 200 ° C or higher and is output outward from the outlet 51 of the connecting portion 5. In practice, when the temperature of the output steam is too high, the low temperature water can also be input through the steam inlet 27 to lower the temperature of the water vapor in the first line 25 to meet the output requirements of the user.
因此,本創作具有以下之優點:Therefore, this creation has the following advantages:
1、本創作係以二個不同之加熱方式分別對二個管路內之流體進行加熱,因此,當應用於染布機之布料染色作業上時,可以有效提升加熱溫度,以符合特殊纖維布之使用需求,使增加布料之染色效果及維持染色品質。1. The creation system separately heats the fluids in the two pipelines by two different heating methods. Therefore, when applied to the dyeing operation of the dyeing machine, the heating temperature can be effectively increased to meet the special fiber cloth. The use requirements increase the dyeing effect of the fabric and maintain the dyeing quality.
2、本創作之二個加熱管路係呈連通之狀態,使用者可以二個不同之加熱方式分別對二個管路內之流體同時進行加熱,亦可以選擇其中之一種加熱方式對一個管路內之流體進行加熱,因此,不但能有效降低因單一加熱方式故障而造成生產停頓之風險,且在使用上相當具有彈性。2. The two heating pipes of the creation are in a state of communication. The user can simultaneously heat the fluids in the two pipes by two different heating modes, or one of the heating modes can be selected for one pipe. The fluid inside is heated, so that it not only reduces the risk of production stoppage due to single heating failure, but also is quite flexible in use.
綜上所述,依上文所揭示之內容,本創作確可達到預期之目的,提供一種不僅能提升加熱溫度以符合使用需求、能降低因單一加熱方式故障而造成生產停頓之風險,且能在使用上具有彈性之熱交換器,極具產業上利用之價值,爰依法提出新型專利申請。In summary, according to the content disclosed above, the creation can achieve the intended purpose, and provide a risk that not only can raise the heating temperature to meet the use requirements, but also reduce the production stoppage caused by the single heating mode failure, and can The heat exchanger with flexibility in use is of great value in industrial use, and a new type of patent application is filed according to law.
1‧‧‧熱交換器1‧‧‧ heat exchanger
2‧‧‧第一殼體2‧‧‧First housing
21‧‧‧門蓋21‧‧‧ door cover
22‧‧‧左定位板22‧‧‧left positioning plate
221、241、311‧‧‧定位孔221, 241, 311‧‧ ‧ positioning holes
23‧‧‧入水口23‧‧‧ water inlet
24‧‧‧右定位板24‧‧‧right positioning plate
25‧‧‧第一管路25‧‧‧First line
251‧‧‧出水端251‧‧‧ water outlet
252‧‧‧入水端252‧‧‧ into the water
26‧‧‧濾網26‧‧‧ Filter
27‧‧‧蒸汽入口27‧‧‧Steam entrance
28‧‧‧加熱空間28‧‧‧heating space
3‧‧‧第二殼體3‧‧‧ second housing
31‧‧‧定位板31‧‧‧ Positioning board
312‧‧‧進水端312‧‧‧ water inlet
313‧‧‧排水端313‧‧‧Drainage end
32‧‧‧透氣口32‧‧‧ venting port
33‧‧‧第二管路33‧‧‧Second line
4‧‧‧加熱裝置4‧‧‧ heating device
5‧‧‧連接部5‧‧‧Connecting Department
51‧‧‧出口51‧‧‧Export
52‧‧‧隔板52‧‧‧Baffle
53‧‧‧上容納空間53‧‧‧Uphold space
54‧‧‧下容納空間54‧‧‧Lower accommodation space
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI618869B (en) * | 2015-10-01 | 2018-03-21 | Working fluid output device of temperature control system | |
US10359221B2 (en) | 2014-10-15 | 2019-07-23 | Mpi Corporation | Working fluid output device for temperature control system |
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2015
- 2015-06-29 TW TW104210469U patent/TWM508562U/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10359221B2 (en) | 2014-10-15 | 2019-07-23 | Mpi Corporation | Working fluid output device for temperature control system |
TWI618869B (en) * | 2015-10-01 | 2018-03-21 | Working fluid output device of temperature control system |
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