TWM508433U - Mold state detection mechanism of circular disc machine - Google Patents

Mold state detection mechanism of circular disc machine Download PDF

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Publication number
TWM508433U
TWM508433U TW104200664U TW104200664U TWM508433U TW M508433 U TWM508433 U TW M508433U TW 104200664 U TW104200664 U TW 104200664U TW 104200664 U TW104200664 U TW 104200664U TW M508433 U TWM508433 U TW M508433U
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Taiwan
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mold
molds
detecting
disc machine
state detecting
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TW104200664U
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Chinese (zh)
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Fa-Sheng Chen
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King Steel Machinery Co Ltd
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Priority to TW104200664U priority Critical patent/TWM508433U/en
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Description

圓盤機之模具狀態偵測機構Die machine state detecting mechanism of disc machine

本創作係與高分子成型加工技術有關,特別是關於一種圓盤機之模具狀態偵測機構。This creative department is related to polymer molding processing technology, especially regarding a mold state detecting mechanism of a disk machine.

於高分子成型加工技術領域中,以模具提供特定之模室空間形狀,使高分子於模室空間中受模塑而成型為具有預設形狀之技術手段,係為習知技術所廣泛採用,而因應著不同之加工方法或成型物品之要求,諸多不同組成型態之模具則被陸續地公開,進一步地,為達成自動化連續生產之目的,傳統上係有採用使如射出裝置等高分子供料單元位於定點位置上,並使多數模具以一圓盤機承載,俾藉由圓盤機之轉動,使多數之模具依序地進入供料單元之供料範圍內,以進行供料之動作。In the field of polymer molding processing technology, a technical means for providing a specific cavity space shape by a mold and molding the polymer into a predetermined shape in a cavity space is widely used in the prior art. In view of the requirements of different processing methods or shaped articles, many different types of molds are successively disclosed. Further, in order to achieve the purpose of automated continuous production, it is conventionally used to make polymers such as injection devices. The material unit is located at a fixed point position, and most of the molds are carried by a disc machine, and by rotating the disc machine, most of the molds sequentially enter the feeding range of the feeding unit to perform the feeding action. .

是等圓盤機所承載之模具(1),概如第一圖所示者般,係以一底模(2)為座,使二側模(3)(4)分別樞接於該底模(2)之異側端上,而可因應不同之加工需求,選用各該側模之任一或全部,疊接於該底模(2)上,據以於該底模(2)與對應側模間形成所需之模室空間。Is the mold (1) carried by the disc machine, as shown in the first figure, with a bottom mold (2) as the seat, so that the two side molds (3) (4) are respectively pivoted to the bottom On the opposite side of the mold (2), any one or all of the side molds may be selected according to different processing requirements, and overlapped on the bottom mold (2), according to the bottom mold (2) The required cavity space is formed between the corresponding side molds.

而以程式控制圓盤機於預定之行程時間中進行轉動,使多數之模具得以於不同作業程序之定點位置上循環移動者,以供不同工序之進行者,係為自動化生產設備所具備之基本功能,但由於不同作業程序定位 點中所應進行之工序並不相同,舉以射出機之供料單元定位點為例,當模具位於供料單元時,需使模具受挾模機構所閉鎖,射出之原料始得以於封閉之模室空間中受模製成型,因此,當預定行程將驅動模具之際,倘當該模具(1)仍處於開模或非適用於該供料單元之狀態下而未及改變時,不適當之模具狀態進入供料單元後,後續之挾模或射料作業,將均因錯誤之模具狀態而導致零件之損壞,是等損壞之虞固可藉由緊急停止之安全設備來避免,但此等安全設備乃係由人工所啟動,如未及注意或啟動者,仍無法避免損壞零件之情況發生。The program-controlled disc machine rotates during the predetermined travel time, so that most of the molds can be circulated at different fixed points of the operating procedure for the different processes, which is the basic of the automated production equipment. Function, but due to different job positioning The process to be carried out in the point is not the same. Take the positioning point of the feeding unit of the injection machine as an example. When the mold is located in the feeding unit, the mold needs to be locked by the die mechanism, and the injected raw material can be closed. The cavity space is molded, so when the predetermined stroke will drive the mold, if the mold (1) is still in the state of being opened or not suitable for the feeding unit, it is not changed. After the appropriate mold state enters the feeding unit, the subsequent dies or shots will be damaged due to the wrong mold state. The damage can be avoided by the emergency stop safety equipment, but These safety devices are activated by humans. If they are not noticed or activated, it is still impossible to avoid damage to the parts.

因此,本創作之主要目的乃係在提供一種圓盤機之模具狀態偵測機構,其係可偵測模具之開合模狀態,以確保工作之安全。Therefore, the main purpose of the present invention is to provide a mold state detecting mechanism for a disc machine, which can detect the opening and closing mode of the mold to ensure the safety of work.

緣是,為達成上述目的,本創作所提供圓盤機之模具狀態偵測機構乃係包含了有一承載件,係以一轉軸為軸而為轉動,並具有一朝上之承載面;多數模具,係沿以該轉軸為曲率中心之環狀,彼此分隔開來地分設於該承載面上,並隨該承載件之轉動而依序地行經一偵測位置,各該模具係分別具有一底模,固設於該承載面上,至少一上模,係可於一開模位置與一合模位置間移動,當位於該合模位置上時,該上模係疊接於該底模上,而當位於該開模位置上時,該上模則係位於該底模之一側;一偵測部,具有至少一感測器,感測位於該偵測位置上之對應模具之上模是否位於該開模位置上。Therefore, in order to achieve the above object, the mold state detecting mechanism of the disc machine provided by the present invention comprises a carrier member which is rotated by a shaft as an axis and has an upward bearing surface; most of the molds a ring that is spaced apart from each other along the axis of curvature, and is spaced apart from each other and disposed on the bearing surface, and sequentially passes through a detecting position as the carrier rotates, each of the mold systems respectively having a bottom mold is fixed on the bearing surface, and at least one upper mold is movable between a mold opening position and a clamping position. When the mold clamping position is located, the upper mold is overlapped with the bottom mold. The upper mold is located on one side of the bottom mold; the detecting portion has at least one sensor for sensing the corresponding mold at the detecting position. Whether the upper mold is located at the mold opening position.

其中,該上模係以一側樞接於該底模之一側上,並得以樞接之軸為軸而於該合模位置及該開模位置間翻轉。The upper mold is pivotally connected to one side of the bottom mold on one side, and the pivoted shaft is pivoted between the mold clamping position and the mold opening position.

其中,該偵測部係更包含有一座,係設於該偵測位置上,並位於該承載面之上方,且使該感測器設於該座上。The detecting unit further includes a unit disposed at the detecting position and located above the carrying surface, and the sensor is disposed on the seat.

其中,該感測器係為光電感測器。Wherein, the sensor is a photo-electrical sensor.

其中,該偵測部具有多數反射片,係分設於該承載面上對應於各該模具之上模位於該開模位置時之水平投影範圍內。The detecting portion has a plurality of reflecting sheets disposed on the carrying surface corresponding to a horizontal projection range when the upper mold of the mold is located at the mold opening position.

(1)‧‧‧模具(1)‧‧‧Mold

(2)‧‧‧底模(2) ‧‧‧Bottom mode

(3)(4)‧‧‧側模(3) (4) ‧‧‧ side mode

(10)‧‧‧圓盤機之模具狀態偵測機構(10) ‧‧‧Mould state detection mechanism of the disc machine

(20)‧‧‧承載件(20)‧‧‧ Carrying parts

(21)‧‧‧載盤(21)‧‧‧Package

(22)‧‧‧承載面(22)‧‧‧ bearing surface

(30)‧‧‧偵測部(30)‧‧‧Detection Department

(31)‧‧‧座(31)‧‧‧

(32)‧‧‧反射片(32)‧‧‧Reflecting film

(33)‧‧‧第一光電偵測器(33)‧‧‧First Photodetector

(34)‧‧‧第二光電偵測器(34)‧‧‧Second Photodetector

(40)‧‧‧模具(40)‧‧‧Mold

(41)‧‧‧底模(41)‧‧‧Bottom mode

(42)‧‧‧第一上模(42) ‧‧‧The first upper mold

(43)‧‧‧第二上模(43) ‧‧‧Second upper mold

(P1)‧‧‧偵測位置(P1)‧‧‧Detection location

(P2)‧‧‧射出位置(P2)‧‧‧ shot location

第一圖係習知模具之立體圖。The first figure is a perspective view of a conventional mold.

第二圖係本創作一較佳實施例之頂視圖。The second drawing is a top view of a preferred embodiment of the present invention.

第三圖係本創作一較佳實施例之局部立體圖。The third drawing is a partial perspective view of a preferred embodiment of the present invention.

第四圖係本創作一較佳實施例之局部前視圖。The fourth drawing is a partial front view of a preferred embodiment of the present invention.

第五圖係本創作一較佳實施例之局部左側視圖。The fifth drawing is a partial left side view of a preferred embodiment of the present invention.

第六圖係本創作一較佳實施例一使用例之示意圖。The sixth drawing is a schematic diagram of a preferred embodiment of the present invention.

第七圖係本創作一較佳實施例另一使用例之示意圖。The seventh figure is a schematic diagram of another use case of a preferred embodiment of the present invention.

請先參閱第二圖至第五圖所示,在本創作一較佳實施例中所提供圓盤機之模具狀態偵測機構(10)者,其主要乃係包含了有一承載件(20)、一偵測部(30)以及多數之模具(40)。Please refer to the second to fifth figures. In the preferred embodiment of the present invention, the mold state detecting mechanism (10) of the disc machine is provided, which mainly includes a carrier (20). , a detection unit (30) and a majority of the mold (40).

該承載件(20)係屬習知用以承載模具並受外部動力之驅動而為轉動之之圓盤技術,大體上來說,該承載件(20)乃係具有一受有支撐之環狀載盤(21),而可受外部動力之驅動並以自身曲率中心為軸進行間歇轉動,一適當寬度之環帶狀承載面(22)則係位於該載盤(21)之上側,用以供承載模具,是等技術與習知技術所已公開者並無區別,遂不予再為贅述。The carrier (20) is a conventional disc technology for carrying a mold and being driven by external power. In general, the carrier (20) has a supported ring-shaped load. The disk (21) is driven by external power and intermittently rotates with its own center of curvature as an axis, and an appropriate width of the belt-shaped bearing surface (22) is located on the upper side of the carrier (21) for There is no difference between the technology and the known technology, and it will not be repeated.

該偵測部(30)係具有一座(31),係定位於一偵測位置上地懸設於該承載件(30)之上方,並與該承載面(22)相隔開來,多數之反射片(32),係彼此等距地分設於該承載面(22)上,並可隨該載盤(21)之轉動而依序地行經該座(31)所在位置,一第一光電偵測器(33),係設於該座(31)上,並使偵測之光線可受位於該偵測位置上之對應反射片(32)所反射,一第二光電偵測器(34)係設於該座(31)上,並使偵測之光線朝該載盤(21)之環狀內緣方向。The detecting portion (30) has a (31) suspension positioned above the carrier (30) at a detecting position and spaced apart from the bearing surface (22), and most of the reflection The pieces (32) are equidistantly spaced from each other on the carrying surface (22), and can sequentially pass through the position of the seat (31) with the rotation of the carrier (21), a first photoelectric detection The detector (33) is disposed on the seat (31), and the detected light is reflected by the corresponding reflective sheet (32) located at the detecting position, and a second photodetector (34) It is disposed on the seat (31) and causes the detected light to be directed toward the annular inner edge of the carrier (21).

各該模具(40),係與前揭之習知模具構造相同,係彼此等距間隔開來地分設於該承載面(22)上,並隨該載盤(21)之轉動,而依序地停留於該偵測位置上,具體而言,各該模具(40)乃分別具有一片狀之底模(41),係固設於該承載面(22)上,一第一上模(42)係以一側與該底模(41)之一側樞接,並得以樞接之軸為軸而於一合模位置與一開模位置間翻轉,當位於該合模位置上時,係疊接於該底模(41)上,當位於該開模位置上時,則係展開位於該底模(41)之一側,並位於一對應之反射片(32)上方,一第二上模(43)係以一側與該底模(41)之另側樞接,並得以樞接之軸為軸而於一合模位置與一開模位置間翻轉,當位於該合模位置上時,係疊接於該底模(41)上,當位於該開模位置上時,則係展開位於該底模(41)之另側,突伸於該載盤(21)之環狀內緣內側上。Each of the molds (40) is the same as the conventional mold structure disclosed above, and is equally spaced apart from each other on the bearing surface (22), and is rotated with the carrier (21). The molds (40) each have a one-piece bottom mold (41) fixed to the bearing surface (22), a first upper mold. (42) pivoting one side to one side of the bottom mold (41), and pivoting the shaft as an axis to flip between a clamping position and an opening position, when located at the clamping position Attached to the bottom mold (41), when located at the mold opening position, is deployed on one side of the bottom mold (41) and is located above a corresponding reflection sheet (32), a first The two upper molds (43) are pivotally connected to the other side of the bottom mold (41) on one side, and the pivoted shaft is pivoted between a clamping position and an open mold position. In position, it is attached to the bottom mold (41). When it is located at the mold opening position, it is deployed on the other side of the bottom mold (41) and protrudes from the ring of the carrier (21). On the inside of the inner edge.

藉由上述構件之組成,該圓盤機之模具狀態偵測機構(10)於使用上乃係如第六圖所示者般,該偵測位置(P1)之選定,舉以圓盤式射出成型機為例,通常係選定於射出位置(P2)之前位置上,亦即係使模具之行程於行經該偵測位置後旋即進入比鄰之射出位置上,據此,當位於該偵測位置上之對應模具(40)之該第一上模(42),倘係位於該開模位置上時,則該第一 光電偵測器(33)所發出之光線將會受到該第一上模(42)之阻礙,而無法反射回饋,而對應之第二上模(43)倘亦係位於該開模位置上時,其所在之位置亦將為該第二光電偵測器(34)所偵測得知。With the composition of the above components, the mold state detecting mechanism (10) of the disc machine is used as shown in the sixth figure, and the detection position (P1) is selected, and the disc type is emitted. For example, the molding machine is generally selected at a position before the injection position (P2), that is, the stroke of the mold is passed through the detection position and then enters the adjacent injection position, thereby being located at the detection position. The first upper mold (42) corresponding to the mold (40), if it is located at the mold opening position, the first The light emitted by the photodetector (33) will be hindered by the first upper mold (42) and cannot be reflected back, and the corresponding second upper mold (43) is also located at the mold opening position. The location of the second photodetector (34) will also be detected.

據此,該偵測部(30)乃得將偵測所得之訊息回饋予高分子成型加工機械之控制系統,而以程式判斷模具是否處於適於進入該射出位置之狀態,倘預設進入該射出位置之模具狀態係如第六圖所示般,要求該第一上模(42)與該第二上模均位於該合模位置上,或如第七圖所示般,要求該第一上模(42)位於開模位置,而該第二上模(43)位於該合模位置上者,則控制系統即得以經由該偵測部(30)判斷位於該偵測位置上之模具是否合乎是項條件要求,只有當條件滿足時,始得以該承載件(20)將模具送入該射出位置上,縱遇有操作人員之誤觸,亦可藉由是項條件避免誤動情事產生,以確保機具與人員之安全。Accordingly, the detecting unit (30) may feed back the detected information to the control system of the polymer molding processing machine, and determine whether the mold is in a state suitable for entering the shooting position by a program, if the preset enters the The mold state of the injection position is as shown in the sixth figure, and the first upper mold (42) and the second upper mold are required to be located at the clamping position, or as shown in the seventh figure, the first is required. The upper mold (42) is located at the mold opening position, and the second upper mold (43) is located at the mold clamping position, and the control system can determine whether the mold located at the detection position is detected by the detecting portion (30). According to the requirements of the condition, only when the condition is satisfied, the carrier (20) can send the mold into the shooting position, and in the event of accidental touch by the operator, the condition can be avoided by the condition. To ensure the safety of equipment and personnel.

(21)‧‧‧載盤(21)‧‧‧Package

(32)‧‧‧反射片(32)‧‧‧Reflecting film

(33)‧‧‧第一光電偵測器(33)‧‧‧First Photodetector

(34)‧‧‧第二光電偵測器(34)‧‧‧Second Photodetector

(40)‧‧‧模具(40)‧‧‧Mold

Claims (5)

一種圓盤機之模具狀態偵測機構,包含有:一承載件,係以一轉軸為軸而為轉動,並具有一朝上之承載面;多數模具,係沿以該轉軸為曲率中心之環狀,彼此分隔開來地分設於該承載面上,並隨該承載件之轉動而依序地行經一偵測位置,各該模具係分別具有一底模,固設於該承載面上,至少一上模,係可於一開模位置與一合模位置間移動,當位於該合模位置上時,該上模係疊接於該底模上,而當位於該開模位置上時,該上模則係位於該底模之一側;一偵測部,具有至少一感測器,感測位於該偵測位置上之對應模具之上模是否位於該開模位置上。A mold state detecting mechanism for a disk machine includes: a carrier member that rotates on a shaft as an axis and has an upward bearing surface; and a plurality of molds are looped along a center of curvature of the shaft Formed on the bearing surface separately from each other, and sequentially passes through a detecting position as the carrier rotates, each of the molds respectively has a bottom mold fixed on the bearing surface At least one upper mold is movable between an open mold position and a mold clamping position, and when located at the mold clamping position, the upper mold is attached to the bottom mold, and when located at the mold opening position The upper mold is located on one side of the bottom mold; and a detecting portion has at least one sensor for sensing whether the upper mold of the corresponding mold located at the detecting position is located at the mold opening position. 依據申請專利範圍第1項所述圓盤機之模具狀態偵測機構,其中,該上模係以一側樞接於該底模之一側上,並得以樞接之軸為軸而於該合模位置及該開模位置間翻轉。The mold state detecting mechanism of the disc machine according to the first aspect of the invention, wherein the upper mold is pivotally connected to one side of the bottom mold on one side, and the pivoted shaft is an axis. The mold clamping position and the mold opening position are reversed. 依據申請專利範圍第1項所述圓盤機之模具狀態偵測機構,其中,該偵測部係更包含有一座,係設於該偵測位置上,並位於該承載面之上方,且使該感測器設於該座上。The mold state detecting mechanism of the disc machine according to the first aspect of the invention, wherein the detecting unit further comprises a unit disposed at the detecting position and located above the carrying surface, and The sensor is disposed on the seat. 依據申請專利範圍第3項所述圓盤機之模具狀態偵測機構,其中,該感測器係為光電感測器。The mold state detecting mechanism of the disk machine according to the third aspect of the patent application, wherein the sensor is a photo-electrical sensor. 依據申請專利範圍第4項所述圓盤機之模具狀態偵測機構,其中,該偵測部具有多數反射片,係分設於該承載面上對應於各該模具之上模位於該開模位置時之水平投影範圍內。The mold state detecting mechanism of the disc machine according to the fourth aspect of the invention, wherein the detecting portion has a plurality of reflecting sheets disposed on the carrying surface corresponding to the molds of the molds. The horizontal projection range of the position.
TW104200664U 2015-01-15 2015-01-15 Mold state detection mechanism of circular disc machine TWM508433U (en)

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