TWM504884U - Gear operator - Google Patents

Gear operator Download PDF

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Publication number
TWM504884U
TWM504884U TW104206392U TW104206392U TWM504884U TW M504884 U TWM504884 U TW M504884U TW 104206392 U TW104206392 U TW 104206392U TW 104206392 U TW104206392 U TW 104206392U TW M504884 U TWM504884 U TW M504884U
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Taiwan
Prior art keywords
worm
shaft
diameter portion
gear
plane
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TW104206392U
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Chinese (zh)
Inventor
Jia-Ning Wang
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Mariposa Valve Co Ltd
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Application filed by Mariposa Valve Co Ltd filed Critical Mariposa Valve Co Ltd
Priority to TW104206392U priority Critical patent/TWM504884U/en
Publication of TWM504884U publication Critical patent/TWM504884U/en
Priority to CN201620155766.1U priority patent/CN205534525U/en

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  • Gear Transmission (AREA)

Description

齒輪操作器Gear operator

本創作係有關於一種齒輪操作器,尤指一種能讓蝸桿軸與齒輪箱穩固連結,以防止蝸桿軸鬆脫掉落或遺失者。This creation is about a gear operator, especially one that allows the worm shaft to be securely coupled to the gearbox to prevent the worm shaft from loosening or losing.

在工業應用上,一般係利用齒輪操作器之轉動以控制各種閥的開啟、關閉和節流、平衡作用,對管道系統進行流體的控制和調節。而齒輪操作器主要包括一手輪及一齒輪箱,其中,手輪軸接固定於一蝸桿軸之一端,蝸桿軸之另一端穿過齒輪箱內之一蝸桿,蝸桿及蝸桿軸經由一徑向之固定銷連接在一起,蝸桿再齒合一蝸輪以形成減速機構,而減速機構連接閥軸以驅動閥瓣。藉此,利用手輪之槓桿旋轉原理,即可使操作者以轉動方式開啟或關閉閥瓣,並經由指示器提供操作者識別閥瓣開啟位置,賦予0°~90°之閥瓣控制。In industrial applications, the rotation of the gear operator is generally used to control the opening, closing and throttling of various valves, balancing, and fluid control and adjustment of the piping system. The gear operator mainly comprises a hand wheel and a gear box, wherein the hand wheel shaft is fixedly fixed to one end of a worm shaft, the other end of the worm shaft passes through a worm in the gear box, and the worm and the worm shaft are fixed by a radial direction The pins are coupled together, the worm is re-engaged with a worm gear to form a speed reduction mechanism, and the speed reduction mechanism is coupled to the valve shaft to drive the valve flap. Thereby, the lever rotation principle of the hand wheel can be used to enable the operator to open or close the flap in a rotating manner, and the operator is provided with an indicator to identify the flap opening position, and the flap control of 0° to 90° is given.

惟,當操作者轉動手輪以控制閥瓣之開啟或關閉時,固定銷需要承受帶動蝸桿轉動所產生之扭剪力,且需同時負擔蝸桿與蝸桿軸連結固定之功能,因此,固定銷較易斷裂鬆脫。而當固定銷斷裂之後,不但會使蝸桿軸與手輪墜落而造成操作人員之意外傷害,且會使人員無法用齒輪箱操作閥門,造成廠區控制異常。However, when the operator turns the hand wheel to control the opening or closing of the valve flap, the fixing pin needs to bear the torsional shearing force generated by the rotation of the worm, and the function of connecting the worm and the worm shaft at the same time is required, so that the fixing pin is more Easy to break loose. When the fixing pin is broken, not only the worm shaft and the hand wheel fall, but also the operator may be accidentally injured, and the personnel can not operate the valve with the gear box, resulting in abnormal control of the plant area.

有鑑於此,為了提供一種有別於習用技術之結構,並改善上 述之缺點,創作人積多年的經驗及不斷的研發改進,遂有本創作之產生。In view of this, in order to provide a structure that is different from the conventional technology, and improve The shortcomings described by the creator have accumulated many years of experience and continuous research and development improvements.

本創作之一目的在提供一種齒輪操作器,藉由以一止擋件穿 入蝸桿軸之環狀滑槽內,以使蝸桿軸與齒輪箱連結的結構,俾能解決習用固定銷容易斷裂之問題,而能提高產品之可靠度及安全性。One of the purposes of this creation is to provide a gear operator that is worn by a stop In the annular chute of the worm shaft, the structure that connects the worm shaft and the gear box can solve the problem that the conventional fixing pin is easy to be broken, and the reliability and safety of the product can be improved.

為達上述創作之目的,本創作所設之齒輪操作器係包括一手 輪及一齒輪箱,其中,手輪固定於一蝸桿軸之一端,蝸桿軸之另一端穿過齒輪箱內之蝸桿,蝸桿銜接一蝸輪,蝸輪連接一閥軸,以於旋轉手輪時,驅動閥軸轉動。其主要之技術特點在於:蝸桿軸之另一端設有一環狀滑槽,齒輪箱設有一定位孔,以供軸接蝸桿軸,且齒輪箱上設有一止擋件,止擋件穿入環狀滑槽內以定位蝸桿軸。For the purpose of the above creation, the gear operator system of this creation includes one hand. a wheel and a gear box, wherein the hand wheel is fixed to one end of a worm shaft, the other end of the worm shaft passes through a worm in the gear box, the worm is connected to a worm wheel, and the worm wheel is connected to a valve shaft to drive when the hand wheel is rotated The valve shaft rotates. The main technical feature is that the other end of the worm shaft is provided with an annular sliding groove, the gear box is provided with a positioning hole for the shaft to be connected to the worm shaft, and the gear box is provided with a stopping member, and the stopping member penetrates the ring shape. Inside the chute to position the worm shaft.

實施時,蝸桿軸包括同軸之第一徑部及第二徑部,第一徑部 連結手輪,環狀滑槽形成於第二徑部之外周緣。In implementation, the worm shaft includes a first diameter portion and a second diameter portion, and the first diameter portion The hand wheel is coupled, and the annular chute is formed on the outer periphery of the second diameter portion.

實施時,上述第一徑部之一端設有第一限位部,而蝸桿內設 有對應於第一限位部之第二限位部。In implementation, one end of the first diameter portion is provided with a first limiting portion, and the worm is provided There is a second limiting portion corresponding to the first limiting portion.

實施時,上述第一限位部形成於第一徑部之外周緣,包括一 第一外平面及一第二外平面,第一外平面及第二外平面平行對稱於第一徑部之軸心,而第二限位部形成於蝸桿之內周緣,包括一第一內平面及一第二內平面,第一內平面及第二內平面平行對稱於蝸桿之軸心。In implementation, the first limiting portion is formed on a periphery of the first diameter portion, including one a first outer plane and a second outer plane, wherein the first outer plane and the second outer plane are parallel to the axis of the first diameter portion, and the second limiting portion is formed on the inner circumference of the worm, including a first inner plane And a second inner plane, the first inner plane and the second inner plane are parallel and symmetric to the axis of the worm.

實施時,止擋件係為一固定銷,而齒輪箱設有一銷孔,固定 銷穿過銷孔,並使固定銷之一端穿入環狀滑槽內。In implementation, the stop member is a fixed pin, and the gear box is provided with a pin hole for fixing The pin passes through the pin hole and allows one end of the fixing pin to penetrate into the annular chute.

為便於對本創作能有更深入的瞭解,茲詳述於後:In order to facilitate a deeper understanding of this creation, it is detailed later:

1‧‧‧齒輪操作器1‧‧‧Gear manipulator

2‧‧‧手輪2‧‧‧Handwheel

3‧‧‧齒輪箱3‧‧‧ Gearbox

4‧‧‧下殼體4‧‧‧ Lower case

41‧‧‧第一容納空間41‧‧‧First accommodation space

42‧‧‧第二容納空間42‧‧‧Second accommodation space

43‧‧‧定位孔43‧‧‧Positioning holes

44‧‧‧銷孔44‧‧ ‧ pinhole

5‧‧‧上殼體5‧‧‧Upper casing

6‧‧‧蝸桿6‧‧‧ worm

61‧‧‧第二限位部61‧‧‧Second Limitation

62‧‧‧第一內平面62‧‧‧First inner plane

63‧‧‧第二內平面63‧‧‧Second inner plane

7‧‧‧蝸桿軸7‧‧‧ worm shaft

71‧‧‧第一徑部71‧‧‧First Path

711‧‧‧第一限位部711‧‧‧First Limitation Department

712‧‧‧第一外平面712‧‧‧ first outer plane

713‧‧‧第二外平面713‧‧‧ second outer plane

72‧‧‧第二徑部72‧‧‧Second Trail

73‧‧‧滑槽73‧‧‧Chute

8‧‧‧止擋件8‧‧‧stops

9‧‧‧閥軸9‧‧‧ valve shaft

90‧‧‧蝸輪90‧‧‧ worm gear

第1圖係為本創作之較佳實施例之元件分解圖。Figure 1 is an exploded view of the preferred embodiment of the present invention.

第2圖係為本創作之較佳實施例連結於閥軸上之立體外觀圖。Figure 2 is a perspective view of the preferred embodiment of the present invention attached to the valve shaft.

第3圖係為本創作之較佳實施例之組合剖面圖。Figure 3 is a combined cross-sectional view of a preferred embodiment of the present invention.

請參閱第1~3圖所示,其為本創作齒輪操作器1之較佳實施例,係供使用於諸如蝶閥之類的閥上,該閥主要包括一閥體,閥體上設有一閥軸9,閥軸9連接一閥瓣,而該齒輪操作器1係包括一手輪2及一齒輪箱3,藉由旋轉手輪2以連動齒輪箱3,可供開啟、部份開啟或關閉閥瓣,對管道系統進行流體的控制和調節。該齒輪箱3包括一下殼體4、一上殼體5、一蝸桿6、一蝸桿軸7及一止擋件8。Referring to Figures 1 to 3, which is a preferred embodiment of the inventive gear operator 1, for use on a valve such as a butterfly valve, the valve mainly includes a valve body having a valve on the valve body The shaft 9, the valve shaft 9 is connected to a valve flap, and the gear operator 1 comprises a hand wheel 2 and a gear box 3, and the gear wheel 3 is rotated to rotate the gear box 3 to open, partially open or close the valve. The flap controls and regulates the fluid in the piping system. The gearbox 3 includes a lower housing 4, an upper housing 5, a worm 6, a worm shaft 7, and a stop member 8.

下殼體4具有頂面形成開口之第一容納空間41及第二容納空間42;上殼體5蓋合於下殼體4之上方,以封閉第一容納空間41及第二容納空間42。閥軸9之頂端由下殼體4之第一容納空間41之底面向上穿出,與一蝸輪90同軸連接之後,定位於第一容納空間41之中。下殼體4之一側設有一圓形定位孔43及一銷孔44,圓形定位孔43橫向穿過第二容納空間42以形成於下殼體4上,而銷孔44連通下殼體4之頂端及圓形定位孔43之一端。The lower casing 4 has a first accommodating space 41 and a second accommodating space 42 in which the top surface is formed with an opening; the upper casing 5 is closed above the lower casing 4 to close the first accommodating space 41 and the second accommodating space 42. The top end of the valve shaft 9 is protruded upward from the bottom surface of the first accommodating space 41 of the lower casing 4, and is coaxially connected to a worm wheel 90, and is positioned in the first accommodating space 41. One side of the lower casing 4 is provided with a circular positioning hole 43 and a pin hole 44. The circular positioning hole 43 extends transversely through the second receiving space 42 to be formed on the lower casing 4, and the pin hole 44 communicates with the lower casing. One end of 4 and one end of circular positioning hole 43.

蝸桿6容置於第二容納空間42之中,蝸桿6與蝸輪90齒合,蝸桿6之內部具有同軸之軸孔,蝸桿6之內周緣形成一第二限位部61,第二限位部61包括一第一內平面62及一第二內平面63,第一內平面62及第二內平面63平行對稱於蝸桿6之軸心。The worm 6 is accommodated in the second accommodating space 42. The worm 6 is meshed with the worm wheel 90. The worm 6 has a coaxial shaft hole therein. The inner periphery of the worm 6 forms a second limiting portion 61. The second limiting portion is formed. The 61 includes a first inner plane 62 and a second inner plane 63. The first inner plane 62 and the second inner plane 63 are parallel to the axis of the worm 6.

蝸桿軸7包括同軸之第一徑部71及第二徑部72,第一徑部71 之一端連結手輪2,第一徑部71另一端之外周緣形成一第一限位部711,第一限位部711包括一第一外平面712及一第二外平面713,第一外平面712及第二外平面713平行對稱於第一徑部71之軸心,第一外平面712及第二外平面713之間的厚度略小於蝸桿6之第一內平面62及第二內平面63之間的寬度。當蝸桿軸7軸接齒輪箱3下殼體4之定位孔43,並使第一徑部71穿過蝸桿6之軸孔時,藉由相對應的第一外平面712、第一內平面62及相對應的第二外平面713、第二內平面63,可讓蝸桿軸7及蝸桿6相互軸接並同步轉動。The worm shaft 7 includes a first diameter portion 71 and a second diameter portion 72 that are coaxial, and the first diameter portion 71 One end is connected to the hand wheel 2, and the other end of the other end of the first diameter portion 71 is formed with a first limiting portion 711. The first limiting portion 711 includes a first outer surface 712 and a second outer surface 713. The plane 712 and the second outer plane 713 are parallel symmetrical with respect to the axis of the first diameter portion 71, and the thickness between the first outer plane 712 and the second outer plane 713 is slightly smaller than the first inner plane 62 and the second inner plane of the worm 6. Between 63 widths. When the worm shaft 7 is axially connected to the positioning hole 43 of the lower casing 4 of the gear box 3 and the first diameter portion 71 is passed through the shaft hole of the worm 6, the corresponding first outer plane 712 and the first inner plane 62 are provided. And the corresponding second outer plane 713 and the second inner plane 63, the worm shaft 7 and the worm 6 are axially coupled to each other and synchronously rotated.

另,蝸桿軸7第二徑部72一端之外周緣設有一環狀滑槽73, 一固定銷由上而下穿過下殼體4之銷孔44,固定銷之一端穿入並定位於環狀滑槽73內,該固定銷做為止擋件8。藉此,即可在旋轉手輪2時,使固定銷只承受單一拉力,並在承受拉力時,將力量傳遞至齒輪箱3,由齒輪箱3來承受此拉力,以確保固定銷不會因蝸桿軸7旋轉帶動蝸桿6時扭斷。In addition, an outer annular edge of the second diameter portion 72 of the worm shaft 7 is provided with an annular sliding groove 73. A fixing pin passes through the pin hole 44 of the lower casing 4 from above to below, and one end of the fixing pin penetrates and is positioned in the annular sliding groove 73, and the fixing pin serves as the stopper 8. Thereby, when the hand wheel 2 is rotated, the fixing pin can only bear a single pulling force, and when the tension is applied, the force is transmitted to the gear box 3, and the gear box 3 receives the pulling force to ensure that the fixing pin does not cause When the worm shaft 7 rotates to drive the worm 6, it is twisted.

因此,本創作具有以下之優點:Therefore, this creation has the following advantages:

1、本創作在蝸桿軸與蝸桿形成軸向的連結之後,係以一止擋件穿入蝸桿軸之環狀滑槽內,在旋轉手輪時,固定銷只會承受單一軸向之拉力,並將拉力傳遞給齒輪箱,由齒輪箱吸收,因此,可確保固定銷不會斷裂,讓蝸桿軸能穩固連結於齒輪箱上,而不會脫離。1. After the worm shaft and the worm are axially connected, the traverse member is inserted into the annular sliding groove of the worm shaft by a stopper. When the hand wheel is rotated, the fixing pin only receives a single axial pulling force. The tension is transmitted to the gearbox and absorbed by the gearbox, thus ensuring that the fixing pin does not break and the worm shaft can be firmly attached to the gearbox without detachment.

2、本創作係以相對應之第一限位部及第二限位部而使蝸桿軸與蝸桿形成軸向的連結,因此,不但可確保蝸桿軸與蝸桿同步轉動,且可承受蝸桿軸轉動時,與蝸桿之間所產生之扭剪力,以解決習用固定銷容易斷裂之問題,而能提高產品之可靠度及安全性。2. The creation system makes the worm shaft and the worm axially connected by the corresponding first limit portion and the second limit portion. Therefore, the worm shaft and the worm can be ensured to rotate synchronously, and the worm shaft can be rotated. At the time, the torsional shear force generated between the worm and the worm can solve the problem that the conventional fixing pin is easily broken, and the reliability and safety of the product can be improved.

綜上所述,依上文所揭示之內容,本創作確可達到預期之目 的,提供一種不但能使蝸桿軸與蝸桿形成有效之連結,且能使蝸桿軸穩固連結於齒輪箱上,以確保使用安全的齒輪操作器,極具產業上利用之價值,爰依法提出新型專利申請。In summary, according to the content disclosed above, this creation can indeed achieve the desired purpose. Providing a new type of patent that not only enables the worm shaft to form an effective connection with the worm, but also enables the worm shaft to be firmly coupled to the gear box to ensure safe use of the gear operator, which is of great industrial value. Application.

1‧‧‧齒輪操作器1‧‧‧Gear manipulator

3‧‧‧齒輪箱3‧‧‧ Gearbox

4‧‧‧下殼體4‧‧‧ Lower case

41‧‧‧第一容納空間41‧‧‧First accommodation space

42‧‧‧第二容納空間42‧‧‧Second accommodation space

43‧‧‧定位孔43‧‧‧Positioning holes

44‧‧‧銷孔44‧‧ ‧ pinhole

5‧‧‧上殼體5‧‧‧Upper casing

6‧‧‧蝸桿6‧‧‧ worm

7‧‧‧蝸桿軸7‧‧‧ worm shaft

71‧‧‧第一徑部71‧‧‧First Path

711‧‧‧第一限位部711‧‧‧First Limitation Department

712‧‧‧第一外平面712‧‧‧ first outer plane

72‧‧‧第二徑部72‧‧‧Second Trail

73‧‧‧滑槽73‧‧‧Chute

8‧‧‧止擋件8‧‧‧stops

9‧‧‧閥軸9‧‧‧ valve shaft

90‧‧‧蝸輪90‧‧‧ worm gear

Claims (5)

一種齒輪操作器,係包括一手輪及一齒輪箱,該手輪固定於一蝸桿軸之一端,該蝸桿軸之另一端穿過齒輪箱內之一蝸桿,該蝸桿銜接一蝸輪,該蝸輪連接一閥軸,以於旋轉手輪時,驅動該閥軸轉動,其改良在於:該蝸桿軸之另一端設有一環狀滑槽;該齒輪箱設有一定位孔,以供軸接該蝸桿軸;以及該齒輪箱設有一止擋件,該止擋件穿入該環狀滑槽內,供定位該蝸桿軸。A gear operator includes a hand wheel and a gear box fixed to one end of a worm shaft, the other end of which passes through a worm in the gear box, the worm is connected to a worm wheel, and the worm wheel is connected to the worm wheel a valve shaft for driving the valve shaft to rotate, the improvement is that: the other end of the worm shaft is provided with an annular sliding groove; the gear box is provided with a positioning hole for axially connecting the worm shaft; The gearbox is provided with a stop member that penetrates into the annular chute for positioning the worm shaft. 如申請專利範圍第1項所述之齒輪操作器,其中,該蝸桿軸包括同軸之第一徑部及第二徑部,該第一徑部連結該手輪,該環狀滑槽形成於該第二徑部之外周緣。The gear operator of claim 1, wherein the worm shaft includes a first diameter portion and a second diameter portion, wherein the first diameter portion connects the hand wheel, and the annular sliding groove is formed in the The outer circumference of the second diameter portion. 如申請專利範圍第2項所述之齒輪操作器,其中,該第一徑部之一端設有一第一限位部,而該蝸桿內設有對應於該第一限位部之一第二限位部。The gear operator of claim 2, wherein one end of the first diameter portion is provided with a first limiting portion, and the worm has a second limit corresponding to the first limiting portion. Position. 如申請專利範圍第3項所述之齒輪操作器,其中,該第一限位部形成於該第一徑部之外周緣,包括一第一外平面及一第二外平面,該第一外平面及該第二外平面平行對稱於該第一徑部之軸心,而該第二限位部形成於該蝸桿之內周緣,包括一第一內平面及一第二內平面,該第一內平面及該第二內平面平行對稱於該蝸桿之軸心。The gear operator of claim 3, wherein the first limiting portion is formed on a periphery of the first diameter portion, and includes a first outer plane and a second outer plane, the first outer The plane and the second outer plane are parallel to the axis of the first diameter portion, and the second limiting portion is formed on the inner circumference of the worm, and includes a first inner plane and a second inner plane, the first The inner plane and the second inner plane are parallel symmetrical to the axis of the worm. 如申請專利範圍第1、2、3或4項所述之齒輪操作器,其中,該止擋件係為一固定銷,而該齒輪箱設有一銷孔,該固定銷穿過該銷孔,並使該固定銷之一端穿入該環狀滑槽內。The gear operator of claim 1, 2, 3 or 4, wherein the stopper is a fixing pin, and the gear box is provided with a pin hole, the fixing pin passes through the pin hole, One end of the fixing pin is inserted into the annular sliding groove.
TW104206392U 2015-04-27 2015-04-27 Gear operator TWM504884U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TW104206392U TWM504884U (en) 2015-04-27 2015-04-27 Gear operator
CN201620155766.1U CN205534525U (en) 2015-04-27 2016-03-01 gear operator

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105351607A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Gear device for improving safety performance
CN105351606A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Device for improving stability of gear
CN105351609A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Novel gear device
CN105351608A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Gear device
CN105351605A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Device for improving firmness of gear
CN105351610A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Gear device capable of improving safety performance

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105351607A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Gear device for improving safety performance
CN105351606A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Device for improving stability of gear
CN105351609A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Novel gear device
CN105351608A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Gear device
CN105351605A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Device for improving firmness of gear
CN105351610A (en) * 2015-11-13 2016-02-24 綦江精锐达重型齿轮有限公司 Gear device capable of improving safety performance

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