TWM503500U - Synchro driving pulley - Google Patents
Synchro driving pulley Download PDFInfo
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- TWM503500U TWM503500U TW104204400U TW104204400U TWM503500U TW M503500 U TWM503500 U TW M503500U TW 104204400 U TW104204400 U TW 104204400U TW 104204400 U TW104204400 U TW 104204400U TW M503500 U TWM503500 U TW M503500U
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- pulley
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- annular groove
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Description
本創作涉及一種皮帶輪,特別是涉及一種同步驅動皮帶輪。The present invention relates to a pulley, and more particularly to a synchronous drive pulley.
同步驅動皮帶輪傳動是由一條內周表面設有等間齒距齒的封閉環形同步帶和相應的皮帶輪所組成。如第3圖所示,在兩個皮帶輪7的周邊套上同步帶8。在整個裝置運轉時,同步帶8的帶齒與皮帶輪7的齒槽相嚙合傳遞動力,該種運轉方式屬於嚙合傳動。同時為防止同步帶8在傳輸過程中軸向竄動或滑出皮帶輪7,一般在皮帶輪7兩邊加設擋邊9,提高整個裝置運轉的可靠性。The synchronous drive pulley drive is composed of a closed annular timing belt with an equal pitch tooth on the inner peripheral surface and a corresponding pulley. As shown in Fig. 3, the timing belt 8 is fitted around the circumference of the two pulleys 7. When the entire apparatus is in operation, the teeth of the timing belt 8 mesh with the slots of the pulley 7 to transmit power, which is an engagement transmission. At the same time, in order to prevent the timing belt 8 from axially swaying or sliding out of the pulley 7 during the transmission process, a rib 9 is generally added on both sides of the pulley 7 to improve the reliability of the operation of the entire device.
上述傳統的同步驅動皮帶輪傳動方式由於同步帶的帶齒與皮帶輪的齒槽嚙合時,使得皮帶輪的齒槽內的空氣突然受到擠壓,迫使空氣從皮帶輪齒槽中排出,由於是瞬間產生的衝擊力,會發出聲響,由此產生較大的噪音污染。當達到高轉速時,即轉速為10000rpm到15000rpm時,所產生的噪音更為明顯。經對同步驅動皮帶輪產生的噪音頻譜進行分析,結果顯示噪音的產生與齒槽的嚙合頻率,以及該嚙合頻率的諧頻相關。同時,在同步帶的帶齒與皮帶輪的齒槽嚙合時瞬間產生的衝擊力,有較大的衝擊剛度,大大降低了同步帶和皮帶輪的使用壽命。The above-mentioned conventional synchronous drive pulley transmission mode causes the air in the tooth groove of the pulley to be suddenly squeezed when the toothed belt of the timing belt meshes with the tooth groove of the pulley, forcing the air to be discharged from the tooth groove of the pulley, because it is an instantaneous shock. The force will make a sound, which will cause greater noise pollution. When the high rotational speed is reached, that is, the rotational speed is 10,000 rpm to 15000 rpm, the noise generated is more pronounced. The analysis of the noise spectrum generated by the synchronous drive pulley shows that the generation of noise is related to the meshing frequency of the cogging and the harmonic frequency of the meshing frequency. At the same time, the impact force generated instantaneously when the toothed belt of the timing belt meshes with the tooth groove of the pulley has a large impact stiffness, which greatly reduces the service life of the timing belt and the pulley.
本創作要解決的技術問題是提供了一種降低同步驅動皮帶輪傳動時產生噪音的同步驅動皮帶輪。The technical problem to be solved by the present invention is to provide a synchronous drive pulley that reduces noise generated when the synchronous drive pulley is driven.
本創作為解決上述問題所提出的同步驅動皮帶輪,在皮帶輪的外周表面有輪齒,在皮帶輪的輪齒中間沿整個皮帶輪的外周表面設有一個環形凹槽,環形凹槽將皮帶輪的輪齒分為第一輪齒部和第二輪齒部,第一輪齒部的輪齒間齒距為P,第一輪齒部的輪齒延伸方向與皮帶輪軸心線形 成夾角a,第二輪齒部的輪齒間齒距為P’,第二輪齒部的輪齒延伸方向與皮帶輪軸心線形成夾角為a’。In order to solve the above problems, the synchronous drive pulley has gear teeth on the outer peripheral surface of the pulley, and an annular groove is provided along the outer circumferential surface of the entire pulley in the middle of the gear teeth of the pulley, and the annular groove divides the gear teeth of the pulley. For the first gear tooth portion and the second gear tooth portion, the tooth pitch between the teeth of the first gear tooth portion is P, and the tooth tooth extending direction of the first gear tooth portion is linear with the pulley shaft axis. The angle a is formed, the pitch between the teeth of the second gear portion is P', and the direction in which the teeth of the second gear portion extend is at an angle a' with the axial line of the pulley.
根據本創作的一個實施例,環形凹槽的槽寬大於0.5mm,且小於所述皮帶輪的外周表面寬度的三分之一。According to an embodiment of the present creation, the groove width of the annular groove is greater than 0.5 mm and less than one third of the width of the outer circumferential surface of the pulley.
根據本創作的一個實施例,環形凹槽的槽深小於50mm。According to one embodiment of the present creation, the annular groove has a groove depth of less than 50 mm.
根據本創作的一個實施例,第一輪齒部的輪齒間齒距P與第二輪齒部的輪齒間齒距P’相等。According to an embodiment of the present creation, the inter-tooth pitch P of the first gear tooth portion is equal to the inter-tooth tooth pitch P' of the second gear tooth portion.
根據本創作的一個實施例,夾角a的角度值與夾角a’的角度值相同,且第一齒輪部的齒輪延伸方向和第二輪齒部的齒輪延伸方向不同。According to an embodiment of the present creation, the angle value of the included angle a is the same as the angle value of the included angle a', and the gear extending direction of the first gear portion and the gear extending direction of the second gear tooth portion are different.
根據本創作的一個實施例,第一輪齒部的輪齒和第二輪齒部的輪齒在環形凹槽的兩側相互錯開。According to an embodiment of the present invention, the teeth of the first toothed portion and the teeth of the second toothed portion are offset from each other on both sides of the annular groove.
根據本創作的一個實施例,第一輪齒部的輪齒和第二輪齒部的輪齒在環形凹槽的兩側對稱佈置。According to an embodiment of the present invention, the teeth of the first gear tooth and the teeth of the second gear tooth are symmetrically arranged on both sides of the annular groove.
本創作在皮帶輪的外周輪齒表面中間部分設置了一個具有消音作用的環形凹槽,有效緩解了同步驅動皮帶輪在高速運轉傳動時齒槽嚙合時瞬間產生的衝擊力,降低了傳動時的工作噪音,從而提升了同步帶和皮帶輪的使用壽命。The present invention provides an annular groove with a muffling effect in the middle portion of the outer peripheral surface of the pulley, which effectively alleviates the impact force generated by the synchronous drive pulley when the cogging is engaged in the high-speed running transmission, and reduces the working noise during the transmission. , which improves the life of the timing belt and pulley.
5‧‧‧環形凹槽5‧‧‧ annular groove
6‧‧‧齒輪6‧‧‧ Gears
61‧‧‧第一輪齒部61‧‧‧First gear
62‧‧‧第二輪齒部62‧‧‧Second gear
7‧‧‧皮帶輪7‧‧‧ Pulley
8‧‧‧同步帶8‧‧‧Synchronous belt
9‧‧‧擋邊9‧‧‧ ribs
P、P’‧‧‧齒距P, P’‧‧‧ pitch
a、a’‧‧‧夾角a, a’‧‧‧ angle
第1圖是本創作之皮帶輪的結構示意圖;第2圖是本創作之皮帶輪的外周表面的結構示意圖;以及第3圖是習知技術中皮帶輪的使用狀態圖。Fig. 1 is a schematic view showing the structure of the pulley of the present invention; Fig. 2 is a structural view showing the outer peripheral surface of the pulley of the present invention; and Fig. 3 is a view showing the state of use of the pulley in the prior art.
為了進一步理解本創作,下面結合附圖對具體實施方式做出詳細說明。In order to further understand the present invention, a detailed description of the specific embodiments will be made below in conjunction with the accompanying drawings.
第1圖是本創作皮帶輪的結構示意圖。如第1圖所示,皮帶輪7的外周表面有輪齒6,在皮帶輪7的輪齒6中間沿整個皮帶輪7的外周表面設有一個環形凹槽5,環形凹槽5將皮帶輪的輪齒分為第一輪齒部61和第二輪齒部62。第一輪齒部61的輪齒間齒距為P,第二輪齒部的輪齒間齒距為P’,這裏的齒距是指相鄰兩齒在節圓上的節距。第一輪齒部的輪齒 延伸方向與皮帶輪軸心線形成夾角a,第二輪齒部的輪齒延伸方向與皮帶輪軸心線形成夾角為a’。Figure 1 is a schematic view of the structure of the present pulley. As shown in Fig. 1, the outer peripheral surface of the pulley 7 has teeth 6, and an annular groove 5 is provided along the outer peripheral surface of the entire pulley 7 between the teeth 6 of the pulley 7, and the annular groove 5 divides the teeth of the pulley. It is the first gear tooth portion 61 and the second gear tooth portion 62. The inter-tooth pitch of the first gear portion 61 is P, and the inter-tooth pitch of the second gear portion is P', where the pitch refers to the pitch of the adjacent two teeth on the pitch circle. The teeth of the first tooth The extending direction forms an angle a with the pulley shaft center line, and the tooth extending direction of the second gear tooth portion forms an angle a with the pulley shaft center line.
較佳地,環形凹槽的槽寬大於0.5mm,且小於皮帶輪的外周表面寬度的三分之一。Preferably, the annular groove has a groove width greater than 0.5 mm and less than one third of the width of the outer circumferential surface of the pulley.
較佳地,環形凹槽的槽深小於50mm。以該種方式來設計環形凹槽5,可以獲得更好的消音效果。Preferably, the annular groove has a groove depth of less than 50 mm. By designing the annular groove 5 in this manner, a better noise cancellation effect can be obtained.
較佳地,第一輪齒部61的輪齒間齒距P與第二輪齒部62的輪齒間齒距P’相等。Preferably, the inter-tooth pitch P of the first gear portion 61 is equal to the inter-tooth pitch P' of the second gear portion 62.
更進一步地,第一輪齒部61的輪齒和第二輪齒部62的輪齒在環形凹槽的兩側相互錯開。如第2圖所示,第一輪齒部61的輪齒和第二輪齒部62的輪齒在環形凹槽5的兩側上下相互錯開一個角度。根據本創作實施例的另一個選擇,夾角a的角度值與夾角a’的角度值相同,且第一齒輪部61的齒輪延伸方向和第二輪齒部62的齒輪延伸方向不同,以獲得更好的嚙合效果。Further, the teeth of the first gear tooth portion 61 and the gear teeth of the second gear tooth portion 62 are offset from each other on both sides of the annular groove. As shown in Fig. 2, the teeth of the first tooth portion 61 and the teeth of the second gear portion 62 are offset from each other by an angle on both sides of the annular groove 5. According to another alternative of the present creative embodiment, the angle value of the angle a is the same as the angle value of the angle a', and the gear extending direction of the first gear portion 61 and the gear extending direction of the second gear portion 62 are different to obtain more Good meshing effect.
儘管第1圖和第2圖示出第一輪齒部61的輪齒和第二輪齒部62的輪齒在環形凹槽的兩側相互錯開,但可以理解在圖中未示出的另一實施例中,第一輪齒部的輪齒和第二輪齒部的輪齒也可以在環形凹槽的兩側對稱佈置,即第一輪齒部的輪齒和第二輪齒部的輪齒在環形凹槽的兩側一一對準,無相互錯開的角度。Although FIGS. 1 and 2 show that the teeth of the first gear tooth portion 61 and the teeth of the second gear tooth portion 62 are offset from each other on both sides of the annular groove, it is understood that another one not shown in the drawing In an embodiment, the teeth of the first gear tooth and the teeth of the second gear tooth may also be symmetrically arranged on both sides of the annular groove, that is, the teeth of the first gear tooth and the teeth of the second gear tooth The teeth are aligned one to one on both sides of the annular groove without an angle that is offset from each other.
本創作在皮帶輪的外周輪齒表面中間部分設置了一個具有消音作用的環形凹槽,使傳動裝置可以做到更輕,更安靜,並且傳動的效率與性能都得到最高。在高轉速(10000rpm-15000rpm)的情況下,比使用普通皮帶輪降低了10分貝的噪音,減少了振動。本創作廣泛適用於汽車、紡織、印刷包裝設備、縫製設備、辦公設備、雷射雕刻設備、煙草、金融機具、舞臺燈光、通訊食品機械、醫療機械、鋼鐵機械、石油化工、儀器儀錶、各種精密機床等各個技術領域。The present invention provides an annular groove with a muffling effect in the middle portion of the outer peripheral surface of the pulley, so that the transmission can be made lighter and quieter, and the transmission efficiency and performance are maximized. At high speeds (10,000 rpm - 15,000 rpm), the noise is reduced by 10 decibels compared to the use of a conventional pulley, reducing vibration. This creation is widely used in automotive, textile, printing and packaging equipment, sewing equipment, office equipment, laser engraving equipment, tobacco, financial equipment, stage lighting, communication food machinery, medical machinery, steel machinery, petrochemical, instrumentation, various precision Various technical fields such as machine tools.
上面結合附圖對本創作的實施方式作了詳細說明,但是本創作並不限於上述實施方式。本創作雖然以較佳實施例公開如上,但其並不是用來限定本創作,任何本領域技術人員在不脫離本創作的精神和範圍內,都可以做出可能的變動和修改,因此本創作的保護範圍應當以本創作 之申請專利範圍所界定的範圍為准。The embodiment of the present creation has been described in detail above with reference to the accompanying drawings, but the present creation is not limited to the above embodiment. The present invention is disclosed in the above preferred embodiments, but it is not intended to limit the present invention, and any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present invention. The scope of protection should be based on this creation The scope defined by the scope of patent application shall prevail.
5‧‧‧環形凹槽5‧‧‧ annular groove
6‧‧‧齒輪6‧‧‧ Gears
61‧‧‧第一輪齒部61‧‧‧First gear
62‧‧‧第二輪齒部62‧‧‧Second gear
7‧‧‧皮帶輪7‧‧‧ Pulley
Claims (7)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420673130.7U CN204267671U (en) | 2014-11-12 | 2014-11-12 | A kind of synchronous belt wheel |
Publications (1)
Publication Number | Publication Date |
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TWM503500U true TWM503500U (en) | 2015-06-21 |
Family
ID=52802542
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW104204400U TWM503500U (en) | 2014-11-12 | 2015-03-24 | Synchro driving pulley |
Country Status (2)
Country | Link |
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CN (1) | CN204267671U (en) |
TW (1) | TWM503500U (en) |
-
2014
- 2014-11-12 CN CN201420673130.7U patent/CN204267671U/en active Active
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2015
- 2015-03-24 TW TW104204400U patent/TWM503500U/en unknown
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Publication number | Publication date |
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CN204267671U (en) | 2015-04-15 |
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