TWM499397U - Automatic dropping parts collection device of belt conveyer - Google Patents

Automatic dropping parts collection device of belt conveyer Download PDF

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Publication number
TWM499397U
TWM499397U TW103221837U TW103221837U TWM499397U TW M499397 U TWM499397 U TW M499397U TW 103221837 U TW103221837 U TW 103221837U TW 103221837 U TW103221837 U TW 103221837U TW M499397 U TWM499397 U TW M499397U
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TW
Taiwan
Prior art keywords
transmission
belt
conveyor
chain
sprocket
Prior art date
Application number
TW103221837U
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Chinese (zh)
Inventor
zhen-wei Zhang
yun-fu Zhang
Guo-Hua Zou
Original Assignee
China Steel Corp
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Publication date
Application filed by China Steel Corp filed Critical China Steel Corp
Priority to TW103221837U priority Critical patent/TWM499397U/en
Publication of TWM499397U publication Critical patent/TWM499397U/en

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Description

帶式輸送機之落料自動化回收裝置Blanking automatic recycling device for belt conveyor

本創作是關於一種帶式輸送機之落料自動化回收裝置,尤指一種應用於帶式輸送機的輸送帶下方,用以回收自輸送帶上掉落的物料的落料自動化回收裝置。The present invention relates to an automatic material recovery device for a belt conveyor, in particular to an automatic material recovery device for recycling materials falling from a conveyor belt under a conveyor belt of a belt conveyor.

帶式輸送機係一種應用廣泛的輸送設備,以輸送礦砂等物料為例,由於帶式輸送機的輸送帶將礦砂等物料自入料區輸送至出料區的過程中,礦砂易自輸送帶上掉落,須以大量的人力清除回收落料。The belt conveyor is a widely used conveying equipment, taking the materials such as ore and sand as an example. Because the conveyor belt of the belt conveyor transports the materials such as ore from the feeding area to the discharging area, the ore is easy to be self-conveying belt. When it is dropped, it is necessary to remove the recycled material with a large amount of manpower.

目前習知回收落料的方式,概有以下數種: 其一,係在輸送帶的下方設置集料槽,利用集料槽收集自輸送帶上掉落的物料,並輔以運輸車具承接載運回收。惟此方式,輸送帶下方必須具備足以提供運輸車具進出的空間,因受到空間的限制,且須耗用多次運輸車具。 其二,係在輸送帶下方設置落料導管,以人力或水洗方式將自輸送帶上掉落的物料經由落料導管料至地面上,再以剷車或人力方式清除運送落料回收。此方式,耗用大量人力及車具,且會有環境污染的問題。 其三,係由人工將自輸送帶上掉落的物料集中裝袋,再吊運至卡車上,由卡車載運回收。此方式,仍有耗用大量人力,且作業費時。At present, there are several methods for recovering blanks: First, a collecting tank is arranged below the conveyor belt, and the material dropped from the conveyor belt is collected by the collecting tank, and is supported by the transportation vehicle. Carrying and recycling. In this way, there must be enough space under the conveyor belt to provide access to the transport vehicle, which is limited by space and requires multiple transport vehicles. Secondly, a blanking conduit is arranged under the conveyor belt, and the material dropped from the conveyor belt is discharged to the ground through the blanking conduit by manual or water washing, and the transportation and blanking recovery is removed by forklift or manual. This method consumes a lot of manpower and vehicle tools and has environmental pollution problems. Thirdly, the materials dropped from the conveyor belt are manually bagged, and then transported to the truck for recycling. In this way, it still takes a lot of manpower and the operation is time consuming.

本創作之主要目的在於提供帶式輸送機之落料自動化回收裝置,解決現有帶式輸送機對於自輸送帶掉落的物料回收處理方式費時費工的問題。The main purpose of this creation is to provide an automatic feeding and recycling device for the belt conveyor, which solves the problem that the existing belt conveyor takes time and labor for the material recovery method of falling from the conveyor belt.

為達成前揭目的,本創作所提出的帶式輸送機之落料自動化回收裝置,係用以設置於一帶式輸送機的輸送帶下方且位於一載板上方,該落料自動化回收裝置係包含: 二傳動鏈輪組,係用以設置於輸送帶與載板之間,該二傳動鏈輪組各包含一輪軸以及二組設於輪軸兩端的鏈輪; 二環形傳動鏈條,係分別連接於該二傳動鏈輪組相對應的鏈輪之間且鏈條呈垂直面方向繞設,該二環形傳動鏈條平行於輸送帶間隔排列; 一驅動機構,係裝設所述帶式輸送機中,該驅動機構包含一馬達以及一傳動組件,傳動組件連接於馬達的心軸與連接所述二傳動鏈輪組中之一傳動鏈輪組,用以驅動傳動鏈輪組及繞設其上的環形傳動鏈條以相同於所述輸送帶運轉方向運動;以及 複數清潔刮刀組,係分布設置於所述環形傳動鏈條上,所述清潔刮刀組包含一刮刀座以及一設於刮刀座上的刮刀,每一清潔刮刀組係以刮刀座連接於該二環形傳動鏈條之間,刮刀能抵接所述帶式輸送機的載板。In order to achieve the pre-existing purpose, the automatic feeding and recycling device for the belt conveyor proposed by the present invention is disposed under the conveyor belt of the belt conveyor and above the carrier plate, and the automatic material recovery device includes The two transmission sprocket set is disposed between the conveyor belt and the carrier plate. The two transmission sprocket sets respectively comprise an axle and two sets of sprocket wheels disposed at two ends of the axle; the two circular transmission chains are respectively connected to Between the corresponding sprocket wheels of the two transmission sprocket sets and the chain direction is arranged in a vertical direction, the two ring-shaped transmission chains are arranged parallel to the conveyor belt; a driving mechanism is installed in the belt conveyor, The driving mechanism comprises a motor and a transmission assembly, the transmission assembly is connected to the spindle of the motor and a driving sprocket set connected to the two transmission sprocket sets for driving the transmission sprocket set and the ring transmission around the transmission The chain moves in the same direction as the running direction of the conveyor belt; and a plurality of cleaning blade sets are disposed on the endless drive chain, the cleaning blade set includes a blade holder and a blade is disposed on the blade The scraper on the seat, each cleaning scraper set is connected between the two endless drive chains by a scraper seat, and the scraper can abut the carrier of the belt conveyor.

藉由前揭落料自動化回收裝置創作,其能應用於帶式輸送機的輸送帶下方,利用驅動機構帶動的清潔刮刀組將掉落至載板上的物料推送至出料槽處,藉此,使帶式輸送機輸送物料的過程中,利用該落料自動化回收裝置以自動化方式將輸送帶上掉落的物料回收集中推送至出料槽,減少人工清除落料的人力,提升落料清除的效率。Created by the pre-extracting automatic recycling device, it can be applied under the conveyor belt of the belt conveyor, and the cleaning blade group driven by the driving mechanism pushes the material dropped onto the carrier plate to the discharge chute. In the process of conveying the material by the belt conveyor, the material automatic recycling device is used to automatically push the material collected and dropped on the conveyor belt to the discharge tank in an automated manner, thereby reducing the labor of manually removing the blanking material and improving the blanking clearance. s efficiency.

如圖1所示,係揭示本創作落料自動化回收裝置之一較佳實施例應用於帶式輸送機中的示意圖,由圖式中可以見及,所述帶式輸送機包含一機台1、一入料槽2、一出料槽3、一輸送帶4以及一驅動裝置,所述機台包含一載板1C,機台1兩端分別為一入料區1A以及一出料區1B,輸送帶4係設於機台1的載板1C上方且自入料區1A延伸至出料區1B,入料槽2係設置於機台1的入料區1A且位於輸送帶4上方,出料槽3係設置於機台1的出料區1B,且位於輸送帶4側端下方,出料槽3上端口一側連接載板1C之側端,所述驅動裝置係裝設於機台1中且連接輸送帶4,用以驅動輸送帶4運轉。As shown in FIG. 1 , a schematic diagram of a preferred embodiment of the automatic blanking and recycling device of the present invention is disclosed in a belt conveyor. As can be seen from the drawings, the belt conveyor includes a machine 1 , a feeding trough 2, a discharge trough 3, a conveyor belt 4 and a driving device, the machine table comprises a carrier plate 1C, and the two ends of the machine table 1 are respectively a feeding zone 1A and a discharging zone 1B The conveyor belt 4 is disposed above the carrier 1C of the machine 1 and extends from the feeding zone 1A to the discharge zone 1B. The feeding slot 2 is disposed in the feeding zone 1A of the machine 1 and above the conveyor belt 4 The discharge tank 3 is disposed in the discharge area 1B of the machine table 1 and is located below the side end of the conveyor belt 4, and the port side of the discharge tank 3 is connected to the side end of the carrier plate 1C, and the driving device is installed in the machine The conveyor belt 4 is connected to the table 1 for driving the conveyor belt 4 to operate.

如圖1及圖2所示,本創作之落料自動化回收裝置5係設置於該帶式輸送機的輸送帶4下方,且位於機台的載板1C上。所述落料自動化回收裝置5係包含二傳動鏈輪組50、二環形傳動鏈條60、一驅動機構70以及複數清潔刮刀組80。As shown in Fig. 1 and Fig. 2, the blank automatic recycling device 5 of the present invention is disposed below the conveyor belt 4 of the belt conveyor and is located on the carrier 1C of the machine. The blanking automatic recovery device 5 comprises two transmission sprocket sets 50, two annular drive chains 60, a drive mechanism 70 and a plurality of cleaning blade sets 80.

如圖1及圖2所示,所述二傳動鏈輪組50各包含一輪軸52以及二鏈輪51,所述二鏈輪51分別組設於該輪軸52兩端,該二傳動鏈輪組50係分別組設於機台1的入料區1A與出料區1B,且位於輸送帶4下方與載板1C上方。As shown in FIG. 1 and FIG. 2, the two transmission sprocket sets 50 each include an axle 52 and two sprocket wheels 51. The two sprocket wheels 51 are respectively disposed at two ends of the axle 52, and the two transmission sprocket sets are respectively disposed. The 50 series are respectively disposed in the feeding zone 1A and the discharging zone 1B of the machine table 1, and are located below the conveyor belt 4 and above the carrier plate 1C.

如圖1及圖2所示,所述二環形傳動鏈條60係分別連接於該二傳動鏈輪組50相對應的鏈輪51之間,所述環形傳動鏈條60沿垂直面方向繞設,且該二環形傳動鏈條60係平行於輸送帶4間隔排列。As shown in FIG. 1 and FIG. 2, the two endless transmission chains 60 are respectively connected between the corresponding sprocket wheels 51 of the two transmission sprocket sets 50, and the endless transmission chain 60 is wound in a vertical plane direction, and The two endless drive chains 60 are spaced parallel to the conveyor belt 4.

如圖1及圖2所示,所述驅動機構70係裝設所述帶式輸送機的機台1中,該驅動機構70包含一馬達71以及一傳動組件72,馬達71以其心軸結合傳動組件72連接所述二傳動鏈輪組50中之一傳動鏈輪組50的輪軸52,用以驅動傳動鏈輪組50及繞設其上的環形傳動鏈條60以相同於輸送帶4運轉方向運動,所述傳動組件72可為鏈條與鏈輪之組合,或其他輪系傳動機構。As shown in FIG. 1 and FIG. 2, the driving mechanism 70 is mounted in the machine 1 of the belt conveyor. The driving mechanism 70 includes a motor 71 and a transmission assembly 72. The motor 71 is coupled by a spindle thereof. The transmission assembly 72 connects the axle 52 of one of the two transmission sprocket sets 50 for driving the transmission sprocket set 50 and the annular drive chain 60 wound thereon to be the same as the running direction of the conveyor belt 4. For movement, the transmission assembly 72 can be a combination of a chain and a sprocket, or other wheel train.

如圖1、圖3及圖4所示,所述複數清潔刮刀組80係分布設置於所述環形傳動鏈條60上,所述清潔刮刀組80包含一刮刀座81以及一設於刮刀座81上的刮刀82,每一清潔刮刀組80係以刮刀座81連接於該二環形傳動鏈條60之間,且刮刀82能抵接帶式輸送機的載板1C。As shown in FIG. 1 , FIG. 3 and FIG. 4 , the plurality of cleaning blade sets 80 are disposed on the ring-shaped transmission chain 60 . The cleaning blade set 80 includes a blade holder 81 and a blade holder 81 . The scraper 82, each of the cleaning blade sets 80 is coupled between the two endless drive chains 60 by a doctor blade 81, and the scraper 82 can abut the carrier 1C of the belt conveyor.

如圖1、圖3及圖4所示,所述落料自動化回收裝置5還包含有二鏈條軌道90以及複數支撐架91,該二鏈條軌道90係分別藉由複數支撐架91固定於機台1的載板1C上,每一鏈條軌道90分別支撐該二環形傳動鏈條60的上段,以避免環形傳動鏈條60因重力作用而下墜。As shown in FIG. 1 , FIG. 3 and FIG. 4 , the blank automatic recycling device 5 further includes a two-chain rail 90 and a plurality of support racks 91 , which are respectively fixed to the machine by a plurality of support racks 91 . On the carrier 1C of 1 , each chain rail 90 supports the upper section of the two endless drive chain 60 to prevent the endless drive chain 60 from falling due to gravity.

本創作落料自動化回收裝置應用於輸送礦石等物料的帶式輸送機時,如圖1、圖2及圖5所示,輸送帶4係為驅動裝置所帶動,待輸送的物料係通過入料槽2落在輸送帶4上,經由輸送帶4輸送至出料槽3處。在輸送帶4輸送物料的過程中,少量的物料會自輸送帶4上掉落至輸送帶4下方的載板1C上,本創作落料自動化回收裝置5係利用馬達71經由傳動組件72以及二傳動鏈輪組50驅動該二環形傳動鏈條60運轉,同時帶動連接於環形傳動鏈條60上的清潔刮刀組80以其刮刀82抵接載板1C上進行刮除作用,並將掉落在載板1C上的物料推送至出料槽3。如此,使帶式輸送機輸送物料的過程中,利用該落料自動化回收裝置5以自動化方式將輸送帶4上掉落的物料回收集中推送至出料槽3,減少人工清除落料的人力,提升落料清除的效率。When the automatic blanking and recycling device of the present invention is applied to a belt conveyor for conveying ore and the like, as shown in Fig. 1, Fig. 2 and Fig. 5, the conveyor belt 4 is driven by a driving device, and the material to be conveyed is fed through the material. The trough 2 falls on the conveyor belt 4 and is conveyed via the conveyor belt 4 to the discharge trough 3. During the process of conveying the material by the conveyor belt 4, a small amount of material will fall from the conveyor belt 4 onto the carrier plate 1C below the conveyor belt 4. The automatic blanking recovery device 5 of the present invention utilizes the motor 71 via the transmission assembly 72 and two. The drive sprocket set 50 drives the two endless drive chain 60 to operate, and simultaneously drives the cleaning blade set 80 connected to the endless drive chain 60 to scrape off the scraper 82 against the carrier plate 1C, and will fall on the carrier plate. The material on 1C is pushed to the discharge tank 3. In this way, in the process of conveying the material by the belt conveyor, the material automatic recovery device 5 is used to automatically push the material collected and dropped on the conveyor belt 4 to the discharge tank 3 in an automated manner, thereby reducing the labor of manually removing the blanking material. Improve the efficiency of blanking clearance.

1‧‧‧機台
1A‧‧‧入料區
1B‧‧‧出料區
1C‧‧‧載板
2‧‧‧入料槽
3‧‧‧出料槽
4‧‧‧輸送帶
5‧‧‧落料自動化回收裝置
50‧‧‧傳動鏈輪組
51‧‧‧鏈輪
52‧‧‧輪軸
60‧‧‧環形傳動鏈條
70‧‧‧驅動機構
71‧‧‧馬達
72‧‧‧傳動組件
80‧‧‧清潔刮刀組
81‧‧‧刮刀座
82‧‧‧刮刀
90‧‧‧鏈條軌道
91‧‧‧支撐架
1‧‧‧ machine
1A‧‧‧Incoming area
1B‧‧‧Drawing area
1C‧‧‧ Carrier Board
2‧‧‧feed trough
3‧‧‧draw trough
4‧‧‧ conveyor belt
5‧‧‧Unloading automatic recycling device
50‧‧‧Drive sprocket set
51‧‧‧Sprocket
52‧‧‧Axle
60‧‧‧Circular drive chain
70‧‧‧ drive mechanism
71‧‧‧Motor
72‧‧‧Transmission components
80‧‧‧Clean scraper set
81‧‧‧Scraper
82‧‧‧ scraper
90‧‧‧Chain track
91‧‧‧Support frame

圖1係本創作落料自動化回收裝置之一較佳實施例應用於帶式輸送機中的平面示意圖。 圖2係圖1所示落料自動化回收裝置較佳實施例的局部放大示意圖。 圖3係圖1所示落料自動化回收裝置較佳實施例的局部立體示意圖。 圖4係圖1所示落料自動化回收裝置較佳實施例的局部側視示意圖。 圖5係圖1所示落料自動化回收裝置較佳實施例應用於帶式輸送機中的使用狀態參考圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic plan view showing a preferred embodiment of the automatic blanking recovery device of the present invention applied to a belt conveyor. 2 is a partially enlarged schematic view showing a preferred embodiment of the blanking automatic recovery device shown in FIG. 1. 3 is a partial perspective view of a preferred embodiment of the blanking automatic recovery device shown in FIG. 1. Figure 4 is a partial side elevational view of the preferred embodiment of the blanking automatic recovery apparatus of Figure 1. Fig. 5 is a view showing a state of use of a preferred embodiment of the blanking automatic recovery device shown in Fig. 1 applied to a belt conveyor.

1‧‧‧機台 1‧‧‧ machine

1A‧‧‧入料區 1A‧‧‧Incoming area

1B‧‧‧出料區 1B‧‧‧Drawing area

1C‧‧‧載板 1C‧‧‧ Carrier Board

2‧‧‧入料槽 2‧‧‧feed trough

3‧‧‧出料槽 3‧‧‧draw trough

4‧‧‧輸送帶 4‧‧‧ conveyor belt

5‧‧‧落料自動化回收裝置 5‧‧‧Unloading automatic recycling device

50‧‧‧傳動鏈輪組 50‧‧‧Drive sprocket set

60‧‧‧環形傳動鏈條 60‧‧‧Circular drive chain

70‧‧‧驅動機構 70‧‧‧ drive mechanism

80‧‧‧清潔刮刀組 80‧‧‧Clean scraper set

Claims (2)

一種帶式輸送機之落料自動化回收裝置,係用以設置於一帶式輸送機的輸送帶下方且位於一載板上方,該落料自動化回收裝置係包含: 二傳動鏈輪組,係用以設置於輸送帶與載板之間,該二傳動鏈輪組各包含一輪軸以及二組設於輪軸兩端的鏈輪; 二環形傳動鏈條,係分別連接於該二傳動鏈輪組相對應的鏈輪之間且鏈條呈垂直面方向繞設,該二環形傳動鏈條平行於輸送帶間隔排列; 一驅動機構,係裝設所述帶式輸送機中,該驅動機構包含一馬達以及一傳動組件,傳動組件連接於馬達的心軸與連接所述二傳動鏈輪組中之一傳動鏈輪組,用以驅動傳動鏈輪組及繞設其上的環形傳動鏈條以相同於所述輸送帶運轉方向運動;以及 複數清潔刮刀組,係分布設置於所述環形傳動鏈條上,所述清潔刮刀組包含一刮刀座以及一設於刮刀座上的刮刀,每一清潔刮刀組係以刮刀座連接於該二環形傳動鏈條之間,刮刀能抵接所述帶式輸送機的載板。An automatic feeding and recycling device for a belt conveyor is disposed under a conveyor belt of a belt conveyor and above a carrier plate. The automatic material recovery device comprises: a second transmission sprocket set. The two transmission sprocket sets respectively comprise an axle and two sets of sprocket disposed at two ends of the axle; the two endless transmission chains are respectively connected to the corresponding chains of the two transmission sprocket sets Between the wheels and the chain is arranged in a vertical direction, the two ring-shaped transmission chains are arranged parallel to the conveyor belt; a driving mechanism is installed in the belt conveyor, the driving mechanism comprises a motor and a transmission component, a transmission assembly coupled to the spindle of the motor and a drive sprocket set coupled to the two drive sprocket sets for driving the drive sprocket set and the endless drive chain disposed thereon to be the same as the conveyor belt running direction And a plurality of cleaning blade sets are disposed on the endless drive chain, the cleaning blade set includes a blade holder and a blade disposed on the blade holder, each cleaning blade set The blade holder is coupled between the two endless drive chains, and the blade can abut the carrier of the belt conveyor. 如請求項1所述之帶式輸送機之落料自動化回收裝置,其中,該落料自動化回收裝置還包含二鏈條軌道以及複數支撐架,該二鏈條軌道係分別藉由複數支撐架固定於所述載板上,每一鏈條軌道分別支撐該二環形傳動鏈條的上段。The automatic feeding and recycling device for a belt conveyor according to claim 1, wherein the automatic feeding and recycling device further comprises a two-chain rail and a plurality of supporting frames, wherein the two-chain rails are respectively fixed by the plurality of supporting frames On the carrier board, each chain rail supports the upper section of the two endless drive chains.
TW103221837U 2014-12-09 2014-12-09 Automatic dropping parts collection device of belt conveyer TWM499397U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106743127A (en) * 2017-03-06 2017-05-31 广州广兴牧业设备集团有限公司 A kind of stacked fowl and animal excrement the like waste apparatus for drying

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106743127A (en) * 2017-03-06 2017-05-31 广州广兴牧业设备集团有限公司 A kind of stacked fowl and animal excrement the like waste apparatus for drying
CN106743127B (en) * 2017-03-06 2022-08-02 广平广兴牧业设备有限公司 Laminated air drying equipment for wastes such as livestock manure

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