TWM498815U - Brake disc - Google Patents

Brake disc Download PDF

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Publication number
TWM498815U
TWM498815U TW103221631U TW103221631U TWM498815U TW M498815 U TWM498815 U TW M498815U TW 103221631 U TW103221631 U TW 103221631U TW 103221631 U TW103221631 U TW 103221631U TW M498815 U TWM498815 U TW M498815U
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Taiwan
Prior art keywords
disk
disc
positioning component
protruding portion
concave
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TW103221631U
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Chinese (zh)
Inventor
yuan-hong Wen
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yuan-hong Wen
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Priority to TW103221631U priority Critical patent/TWM498815U/en
Publication of TWM498815U publication Critical patent/TWM498815U/en

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Description

煞車碟盤Brake disc

本創作係有關於一種煞車碟盤,尤指一種浮動式煞車碟盤。This creation is about a brake disc, especially a floating brake disc.

習知煞車碟盤多為單片式,其外圈供卡鉗夾持進行煞車動作,而中央部分供與花轂連結同動,然而,此類結構中煞車產生的高熱會經由碟盤傳遞至花轂而產生不良影響。The conventional discs are mostly single-piece, the outer ring is for the caliper to hold the brake action, and the central part is connected with the flower hub. However, the high heat generated by the brakes in this type of structure is transmitted to the flower through the disc. The hub has an adverse effect.

因此,出現了一種兩件式組合煞車碟盤,係包含供與花轂連結的一內盤與供卡鉗夾持的一外盤,外盤中央開有開孔供內盤設置,兩者之間以多個定位件固定,藉以減少煞車產生高熱傳導至花轂,其中,有一類的外盤與內盤彼此部份相疊並以定位件同時穿過該外盤與內盤,如專利TW451855、TWI318188、TWM473983、TWM473984等所述者,此類結構必須於外盤與內盤分別穿孔,且外盤與內盤接觸面積仍相當大,絕熱效果不佳,此外,內、外盤僅靠定位件來彼此固定,結構強度較弱。Therefore, there is a two-piece combination brake disc comprising an inner disc for connecting with the flower hub and an outer disc for clamping the caliper, and an outer hole is provided in the center of the outer disc for the inner disc to be disposed. The positioning members are fixed to reduce the high heat conduction of the brake to the flower hub, wherein a type of outer disk and inner disk are partially overlapped with each other and the positioning member passes through the outer disk and the inner disk at the same time, such as patents TW451855, TWI318188, TWM473983, According to TWM473984 and the like, such a structure must be perforated separately from the outer disc and the inner disc, and the contact area between the outer disc and the inner disc is still relatively large, and the heat insulation effect is not good. In addition, the inner and outer discs are fixed to each other only by the positioning members, and the structural strength is Weak.

除此之外,另有一種浮動式碟盤,如專利TW335113、TWI404643、TWM243588、TWM271985、TWM306566、TWM386212、TWM409216、TWM451445等所揭者,同樣具有內、外盤,但結合的方式係於內、外盤分別設有一凹陷處或U形部,並將兩者的凹陷處彼此相對共同圍構一穿孔,再以定位件穿於穿孔固定,此類結構雖較上段所述的結構 具有較好的絕熱效果,但由於定位件夾於內、外盤之間,熱量還是可能經由定位件傳遞至內盤,此外,為避免內、外盤相對旋轉,凹陷處或U形部必須特別設計而彼此卡合,一旦有尺寸上的誤差就可能造成無法使用,並且,長久使用後,凹陷處的外緣可能會嚴重磨損,影響結構強度與使用安全性。In addition, there is a floating disc, such as the patent TW335113, TWI404643, TWM243588, TWM271985, TWM306566, TWM386212, TWM409216, TWM451445, etc., also has internal and external discs, but the combined way is inside, The outer discs are respectively provided with a recess or a U-shaped portion, and the recesses of the two are respectively arranged to be perforated with each other, and then fixed by the positioning member through the perforation. Although the structure is higher than the structure described in the above paragraph It has better heat insulation effect, but since the positioning member is sandwiched between the inner and outer discs, heat may be transmitted to the inner disc via the positioning member. In addition, in order to avoid relative rotation of the inner and outer discs, the recess or the U-shaped portion must be specially designed. When they are engaged with each other, once there is a dimensional error, it may become unusable, and after long-term use, the outer edge of the depression may be severely worn, which may affect structural strength and safety of use.

本創作之主要目的在於提供一種煞車碟盤,保有浮動式煞車碟盤的優點,又具有較佳的結構強度。The main purpose of this creation is to provide a brake disc with the advantages of a floating brake disc and a better structural strength.

為達成上述目的,本創作提供煞車碟盤,包含一外盤、一內盤與複數個定位件。In order to achieve the above objectives, the present invention provides a brake disc comprising an outer disc, an inner disc and a plurality of positioning members.

該外盤概呈環圈狀而於其中央形成一穿孔,該穿孔定義一中軸,該中軸定義一軸向方向,該外盤具有一內環緣,該內環緣圍構該穿孔,該外盤的內環緣形成有複數個間隔排列的連接橋,各該連接橋朝該穿孔的中軸方向徑向延伸形成,該連接橋較遠離該外盤內環緣的一端具有一凸出部,該凸出部軸向穿設一穿設孔,該凸出部與該外盤的內環緣之間具有徑向上的一預定距離。The outer disk is substantially annular and has a through hole formed in the center thereof. The through hole defines a central axis, the central axis defines an axial direction, and the outer disk has an inner ring edge, and the inner ring surrounds the through hole. The inner ring edge of the disk is formed with a plurality of spaced-apart connecting bridges, each of the connecting bridges extending radially toward the central axis of the through hole, and the connecting bridge has a protruding portion away from an end of the inner ring inner ring edge. The protruding portion axially penetrates a through hole, and the protruding portion has a predetermined distance in a radial direction from an inner annular edge of the outer disk.

該內盤同軸設置於該外盤的穿孔而與該外盤位於同一平面上,該內盤中間部分具有一花轂連結部,該內盤並具有一外環緣,該外環緣設有複數個間隔排列的凹入部,該些凹入部分別與該些凸出部相對應,該凹入部係軸向貫穿該內盤,該凹入部形狀與該凸出部概呈對應使該凸出部恰好嵌設於該凹入部中以避免該內盤相對該外盤轉動,該凹入部與該凸出部之間形成一間隙。其中,該外盤與該內盤在軸向上完全不重疊。The inner disk is coaxially disposed on the outer surface of the outer disk and is located on the same plane as the outer disk. The middle portion of the inner disk has a flower hub connecting portion, and the inner disk has an outer ring edge, and the outer ring edge is arranged at a plurality of intervals. The concave portion corresponding to the protruding portions respectively, the concave portion is axially penetrated through the inner disk, and the concave portion has a shape corresponding to the protruding portion so that the protruding portion is just embedded in the concave portion The recessed portion prevents the inner disk from rotating relative to the outer disk, and a gap is formed between the concave portion and the protruding portion. Wherein, the outer disk and the inner disk do not overlap at all in the axial direction.

各該定位件穿設於該穿設孔以限制該外盤與該內盤沿軸向方向相對移動。Each of the positioning members is disposed through the through hole to restrict relative movement of the outer disk and the inner disk in an axial direction.

藉此,本創作的凸出部與凹入部彼此嵌合而可直接限制內盤與外盤相對旋轉,且不會因使用時的摩擦而磨損造成無法限位,此外,凸出部與凹入部間的間隙可有效防止外盤的熱量傳至內盤,更重要的是,定位件穿設於外盤而完全不接觸內盤,更可防堵外盤熱量經定位件傳至內盤。Thereby, the protruding portion and the concave portion of the present invention are fitted to each other to directly restrict the relative rotation of the inner disk and the outer disk, and are not prevented from being worn due to friction during use, and further, between the protruding portion and the concave portion The gap can effectively prevent the heat of the outer disk from being transmitted to the inner disk. More importantly, the positioning member is disposed on the outer disk without completely contacting the inner disk, and the heat of the outer disk can be prevented from being transmitted to the inner disk through the positioning member.

10‧‧‧外盤10‧‧‧Outer disk

11‧‧‧內環緣11‧‧‧ Inner Ring

12‧‧‧穿孔12‧‧‧Perforation

13‧‧‧連接橋13‧‧‧Connection Bridge

131‧‧‧腳部131‧‧‧foot

132‧‧‧凸出部132‧‧‧ protruding parts

1321‧‧‧穿設孔1321‧‧‧With holes

20‧‧‧內盤20‧‧‧Inner

21‧‧‧花轂連結部21‧‧‧Flower hub connection

22‧‧‧外環部22‧‧‧Outer Rings

221‧‧‧外環緣221‧‧‧ outer ring

2211‧‧‧凹入部2211‧‧‧ recessed part

23‧‧‧橋部23‧‧ ‧Bridge

30‧‧‧定位件30‧‧‧ Positioning parts

31‧‧‧第一定位組件31‧‧‧First positioning component

311‧‧‧桿部311‧‧‧ Rod

312‧‧‧頭部312‧‧‧ head

32‧‧‧第二定位組件32‧‧‧Second positioning assembly

40‧‧‧間隙40‧‧‧ gap

圖1係本創作之立體圖。Figure 1 is a perspective view of the creation.

圖2係本創作之立體分解圖。Figure 2 is an exploded perspective view of the present creation.

圖3係本創作之正面圖。Figure 3 is a front view of the creation.

圖3A係圖3之局部放大圖。3A is a partial enlarged view of FIG. 3.

圖4係本創作之剖面圖。Figure 4 is a cross-sectional view of the present creation.

圖4A係圖4之部分放大圖。4A is a partial enlarged view of FIG. 4.

以下僅以實施例說明本創作可能之實施態樣,然並非用以限制本創作所欲保護之範疇,合先敘明。The following is a description of possible implementations of the present invention by way of example only, and is not intended to limit the scope of the creation of the present invention.

請參考圖1至圖5,本創作提供煞車碟盤,包含一外盤10、一內盤20與複數個定位件30。Referring to FIG. 1 to FIG. 5, the present invention provides a brake disc comprising an outer disc 10, an inner disc 20 and a plurality of positioning members 30.

該外盤10概呈環圈狀而於其中央形成一穿孔12,該穿孔12定義一中軸,該中軸定義一軸向方向,該外盤10具有一內環緣11,該內環緣11圍構該穿孔12,該外盤10的內環緣11形成有複數個間隔排列的連接 橋13,各該連接橋13朝該穿孔12的中軸方向徑向延伸形成,該連接橋13較遠離該外盤內環緣11的一端具有一凸出部132,該凸出部132軸向穿設一穿設孔1321,該凸出部132與該外盤10的內環緣11之間具有徑向上的一預定距離。於本實施例中,該連接橋13概呈Y字形而包含與該外盤內環緣11連接的二腳部131與該凸出部132。The outer disk 10 is substantially annular and has a through hole 12 formed in the center thereof. The through hole 12 defines a central axis defining an axial direction. The outer disk 10 has an inner ring edge 11 and the inner ring edge 11 The perforation 12 is formed, and the inner ring edge 11 of the outer disc 10 is formed with a plurality of spaced connections. a bridge 13 , each of the connecting bridges 13 is formed to extend radially toward the central axis of the through hole 12 , and the connecting bridge 13 has a protruding portion 132 away from an end of the inner ring inner edge 11 , and the protruding portion 132 is axially worn. A through hole 1321 is provided, and the projection 132 has a predetermined distance in the radial direction from the inner rim 11 of the outer disk 10. In the present embodiment, the connecting bridge 13 is substantially Y-shaped and includes two leg portions 131 and the protruding portion 132 connected to the inner ring edge 11 of the outer disk.

該內盤20同軸設置於該外盤10的穿孔12而與該外盤10位於同一平面上,該內盤20中間部分具有一花轂連結部21(例如供花轂設置的穿孔等),該內盤20並具有一外環緣221,該外環緣221設有複數個間隔排列的凹入部2211,該些凹入部2211分別與該些凸出部132相對應,該凹入部2211係軸向貫穿該內盤20,該凹入部2211形狀與該凸出部132概呈對應使該凸出部132恰好嵌設於該凹入部2211中以避免該內盤20相對該外盤10轉動,該凹入部2211與該凸出部132之間形成一間隙40。其中,該外盤10與該內盤20在軸向上完全不重疊。於本實施例中,該內盤20包含一外環部22、複數個橋部23與該花轂連結部21,各該橋部23自該外環部22之內環緣相對於該凹入部2211的位置朝該花轂連結部21延伸而連接於該外環部22與該花轂連結部21之間。The inner disk 20 is coaxially disposed on the outer surface of the outer disk 10 and is located on the same plane as the outer disk 10. The middle portion of the inner disk 20 has a flower hub joint portion 21 (for example, a perforation provided for the flower hub), and the inner disk 20 is The outer ring rim 221 is provided with a plurality of spaced-apart concave portions 2211 respectively corresponding to the protruding portions 132, and the concave portion 2211 extends axially through the inner disk 20 The concave portion 2211 has a shape corresponding to the protruding portion 132 so that the protruding portion 132 is just embedded in the concave portion 2211 to prevent the inner disk 20 from rotating relative to the outer disk 10. The concave portion 2211 and the protruding portion A gap 40 is formed between the portions 132. The outer disk 10 and the inner disk 20 do not overlap at all in the axial direction. In the embodiment, the inner disk 20 includes an outer ring portion 22 , a plurality of bridge portions 23 and the flower hub connecting portion 21 , and the bridge portions 23 are opposite to the concave portion 2211 from the inner ring edge of the outer ring portion 22 . The position extends toward the hub coupling portion 21 and is connected between the outer ring portion 22 and the hub coupling portion 21.

各該定位件30穿設於該穿設孔1321以限制該外盤10與該內盤20沿軸向方向相對移動。於本實施例中,各該定位件30包含一第一定位組件31與一第二定位組件32,該第一定位組件31具有一桿部311與位於該桿部311其中一端的頭部312,該第一定位組件31以該桿部311穿過該穿設孔1321後與該第二定位組件32結合,使該第一定位組件31的頭部312與該第二定位組件32分別位於該外盤10的相對兩側,且該第一定 位組件31的頭部312與該第二定位組件32皆大於該凹入部2211與該凸出部132而得以遮蔽該凹入部2211與該凸出部132。Each of the positioning members 30 is disposed through the through hole 1321 to restrict the relative movement of the outer disk 10 and the inner disk 20 in the axial direction. In this embodiment, each of the positioning members 30 includes a first positioning component 31 and a second positioning component 32. The first positioning component 31 has a rod portion 311 and a head portion 312 located at one end of the rod portion 311. The first positioning component 31 is coupled to the second positioning component 32 after the shank 311 passes through the through hole 1321, so that the head 312 and the second positioning component 32 of the first positioning component 31 are respectively located outside. The opposite sides of the disk 10, and the first The head portion 312 and the second positioning member 32 of the bit assembly 31 are larger than the concave portion 2211 and the protruding portion 132 to shield the concave portion 2211 and the protruding portion 132.

藉由上述結構,因凸出部整個嵌設於凹入部中,故可有效防止內、外盤相對旋轉,且在制動傳導上較為確實,又不易因長久使用而磨損甚至失去限位效果;另一方面,外盤與內盤在軸向上未重疊,可提高絕熱效果,且定位件僅穿過外盤而未穿過內盤,故定位件完全未接觸內盤,可避免熱量經定位件傳導至內盤,換句話說,外盤與內盤之間僅僅隔著一間隙而已,能有效藉由此間隙散熱並防止熱量繼續傳至內盤。According to the above configuration, since the protruding portion is entirely embedded in the recessed portion, the inner and outer discs can be effectively prevented from rotating relative to each other, and the brake conduction is relatively reliable, and it is not easy to wear or even lose the limit effect due to long-term use; On the one hand, the outer disk and the inner disk do not overlap in the axial direction, which can improve the heat insulation effect, and the positioning member only passes through the outer disk without passing through the inner disk, so the positioning member does not contact the inner disk at all, and heat can be prevented from being transmitted to the inner disk through the positioning member. In other words, there is only a gap between the outer disk and the inner disk, which can effectively dissipate heat through the gap and prevent heat from being transmitted to the inner disk.

10‧‧‧外盤10‧‧‧Outer disk

11‧‧‧內環緣11‧‧‧ Inner Ring

12‧‧‧穿孔12‧‧‧Perforation

13‧‧‧連接橋13‧‧‧Connection Bridge

20‧‧‧內盤20‧‧‧Inner

21‧‧‧花轂連結部21‧‧‧Flower hub connection

23‧‧‧橋部23‧‧ ‧Bridge

30‧‧‧定位件30‧‧‧ Positioning parts

Claims (4)

一種煞車碟盤,包含:一外盤,概呈環圈狀而於其中央形成一穿孔,該穿孔定義一中軸,該中軸定義一軸向方向,該外盤具有一內環緣,該內環緣圍構該穿孔,該外盤的內環緣形成有複數個間隔排列的連接橋,各該連接橋朝該穿孔的中軸方向徑向延伸形成,該連接橋較遠離該外盤內環緣的一端具有一凸出部,該凸出部軸向穿設一穿設孔,該凸出部與該外盤的內環緣之間具有徑向上的一預定距離;一內盤,該內盤同軸設置於該外盤的穿孔而與該外盤位於同一平面上,該內盤中間部分具有一花轂連結部,該內盤並具有一外環緣,該外環緣設有複數個間隔排列的凹入部,該些凹入部分別與該些凸出部相對應,該凹入部係軸向貫穿該內盤,該凹入部形狀與該凸出部概呈對應使該凸出部恰好嵌設於該凹入部中以避免該內盤相對該外盤轉動,該凹入部與該凸出部之間形成一間隙;複數個定位件,各該定位件穿設於該穿設孔以限制該外盤與該內盤沿軸向方向相對移動;其中,該外盤與該內盤在軸向上完全不重疊。A brake disc comprising: an outer disc having a loop shape and forming a perforation in a center thereof, the perforation defining a central shaft defining an axial direction, the outer disc having an inner ring edge, the inner ring The inner circumference of the outer disc is formed with a plurality of spaced-apart connecting bridges, and the connecting bridges are formed to extend radially toward the central axis of the perforations, and the connecting bridge is farther away from the inner ring of the outer disc. One end has a protruding portion, the protruding portion axially passes through a through hole, and the protruding portion and the inner ring edge of the outer disk have a predetermined distance in a radial direction; an inner disk, the inner disk is coaxially disposed on The outer disk has a perforation on the same plane as the outer disk, and the inner portion of the inner disk has a hub coupling portion, the inner disk has an outer ring edge, and the outer ring edge is provided with a plurality of spaced-apart concave portions. The concave portions respectively correspond to the protruding portions, the concave portions are axially penetrated through the inner disk, and the concave portion has a shape corresponding to the protruding portion so that the protruding portion is just embedded in the concave portion Preventing the inner disk from rotating relative to the outer disk, the concave portion and the protruding portion Forming a gap therebetween; a plurality of positioning members, each of the positioning members is disposed in the through hole to restrict the relative movement of the outer disk and the inner disk in the axial direction; wherein the outer disk and the inner disk are not in the axial direction at all overlapping. 如請求項1所述之煞車碟盤,其中該連接橋概呈Y字形而包含與該外盤內環緣連接的二腳部與該凸出部。The brake disc of claim 1, wherein the connecting bridge is substantially Y-shaped and includes two legs connected to the inner rim of the outer disc and the protruding portion. 如請求項1所述之煞車碟盤,其中該內盤包含一外環部、複數個橋部與該花轂連結部,各該橋部自該外環部之內環緣相對於該凹入部的位置朝該花轂連結部延伸而連接於該外環部與該花轂連結部之間。The brake disc of claim 1, wherein the inner disc comprises an outer ring portion, a plurality of bridge portions and the hub coupling portion, and each of the bridge portions is opposite to the recess portion from an inner annular edge of the outer ring portion. The position extends toward the hub coupling portion and is coupled between the outer ring portion and the hub coupling portion. 如請求項1所述之煞車碟盤,其中各該定位件包含一第一定位組件與一第二定位組件,該第一定位組件具有一桿部與位於該桿部其中一端的頭部,該第一定位組件以該桿部穿過該穿設孔後與該第二定位組件結合,使該第一定位組件的頭部與該第二定位組件分別位於該外盤的相對兩側,且該第一定位組件的頭部與該第二定位組件皆大於該凹入部與該凸出部而得以遮蔽該凹入部與該凸出部。The brake disc of claim 1, wherein each of the positioning members comprises a first positioning component and a second positioning component, the first positioning component having a stem and a head at one end of the stem, The first positioning component is coupled to the second positioning component after the rod portion passes through the through hole, so that the head of the first positioning component and the second positioning component are respectively located on opposite sides of the outer disk, and the The head of the first positioning component and the second positioning component are both larger than the concave portion and the protruding portion to shield the concave portion and the protruding portion.
TW103221631U 2014-12-05 2014-12-05 Brake disc TWM498815U (en)

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