TWM497385U - Active balancing module for a series battery - Google Patents

Abstract

This creation discloses an active balancing module for a series battery to solve problem of disable to macrocosm balancing of prior art. The active balancing module comprises a translating unit, a fly-back switch, a primary side regulation controller, a plurality of time division switches and a processor. The translating unit has a primary side coil and a plurality of secondary side coils. The fly-back switch is electrically connected to the primary side coil of the translating unit. The primary side regulation controller is electrically connected to the translating unit and the fly-back switch. The primary side regulation controller, the translating unit and the fly-back switch are jointly comprises a fly-back structure with primary side regulation function. The time division switches are electrically connected between the secondary side coils of the translating unit and a plurality of cells of a series battery. The processor is electrically connected to the time division switches and primary side regulation controller. The processor is used to switch the conducting status of each time division switch to make each secondary side coil outputting a steady current to each cell based on time division. The primary side regulation controller acquires a reference signal based on time division to calculating a charge status of each cell. Thus, it can actually solve the said problem.

Description

Active balancing module for series battery pack

This creation is about an active balancing module for a series battery pack, especially an active balancing module that combines an inductive and modular balanced structure.

As a result of environmental awareness, applications such as electric power sources are growing, such as all-electric vehicles (EV or BEV), hybrid gas/electric vehicles (HEV), plug-in hybrid electric vehicles (PHEV) or energy storage systems ( ESS), etc., in the above applications, it is generally required to use a battery to store and supply power. The battery pack can be composed of a plurality of high power density, high peak power lithium polymer or lithium iron phosphate (LiFePO4) batteries connected in series. Taking a lithium battery pack as an example, a large number of series connected lithium batteries may cause different battery capacities due to aging. Each time charging, due to the difference in residual charge and charging speed between the batteries, the state of charge in the battery will be caused ( SoC) imbalance, in order to avoid lithium battery due to over voltage to reduce performance or damage, it is usually necessary to control the battery pack's charge balance state by the battery management system (BMS).

In order to avoid excessive battery charging, a simple and low passive balance method can be used to shunt the battery with higher storage capacity to the bypass resistor, so that some batteries are not overcharged, but the remaining batteries are not fully charged. In addition to dissipating power, there are still cases of heat generation and slow charging. Therefore, an active balance method that can redistribute the state of charge is gradually developed, which can compensate the battery with a lower voltage during the charging and discharging process, in addition to ensuring that each battery is not overcharged, and can be quickly charged and Lowering the charging temperature further improves battery performance, reliability and safety, and reduces system cost. Therefore, the active balanced battery management system is a key technology to promote the development of the electric application industry.

The active active balanced battery management system is mainly divided into a capacitive balance, an inductive balance and a modular balance. The capacitive balance is easy to control and does not require a voltage detection circuit, but its balance time is long and does not apply to For applications requiring fast charging; in addition, the inductive balance method can quickly balance the charge and high energy conversion efficiency, but must overcome the transformer mutual inductance and leakage inductance; and the modular balance method can provide a stable voltage, but The cost is high, and each module can only control a limited number of batteries (regional battery balance), and it is impossible to achieve a global battery balance.

In view of this, it is necessary to improve the shortcomings of the prior art described above to meet practical needs and improve its practicability.

This creation provides an active balancing module for a series battery pack that quickly achieves a global battery balance.

The present invention discloses an active balancing module of a series battery pack, comprising: a conversion unit having a primary side coil and a plurality of secondary side coils; a flyback switch electrically connected to the primary side coil of the conversion unit; a primary side governor electrically connected to the conversion unit and the flyback switch, the primary side governor, the flyback switch and the conversion unit together forming a flyback architecture having a primary side adjustment function; and a plurality of time sharing switches Electrically connected between the plurality of secondary side coils of the conversion unit and the plurality of power storage units of the series battery pack; and a processor electrically connected to the time division switch and the primary side regulator The device is configured to switch the on-state of each time-sharing switch in a time-sharing manner, so that each secondary-side coil outputs a certain current to each of the power storage units in a time-sharing manner, and a reference signal is obtained by the primary-side controller in time to estimate each power storage unit. The amount of charge.

The primary side regulator has a sampling end and an adjustment end. The sampling end is electrically connected to the primary side coil of the conversion unit, and the adjustment end is electrically connected to the flyback switch.

The conversion unit is provided with an auxiliary coil whose polarity is the same as the polarity of each secondary side coil.

The primary side regulator has a sampling end and an adjustment end. The sampling end is electrically connected to the auxiliary coil of the conversion unit, and the adjustment end is electrically connected to the flyback switch.

The processor obtains a pulse width modulation signal by the adjustment end of the primary side regulator, and converts the voltage values of the power storage units according to the duty cycle of the pulse width modulation signal.

The active balancing module of the series battery pack further includes a current limiting component electrically connected between the flyback switch and a grounding terminal.

The active balancing module of the series battery pack further includes a varistor switch, and the varistor switch is electrically connected to the flyback switch and the processor.

The varistor switch is provided with a varistor switch, a small resistance component and a large resistance component. The electromagnetic switch is electrically connected to the flyback switch and the processor, and the small resistance component and the large resistance component are electrically connected to the Electromagnetic switch.

The active balancing module of the series battery pack further includes a plurality of isolators, and each of the isolators is electrically connected between the processor and each time-sharing switch.

The isolator is an optical coupler.

The active balancing module of the series battery pack further includes a voltage detector, the voltage detector is provided with a plurality of detecting ends and a plurality of control terminals, and each detecting end is electrically connected to each of the power storage units, and each of the control terminals Electrically connected to each time-sharing switch.

The voltage detector is provided with an indicator light for indicating the working state of the voltage detector.

Each of the time-sharing switches is provided with a time-sharing switch having an input end, an output end and a controlled end. The input end is electrically connected to the secondary side coil, and the output end is electrically connected. The power storage unit is electrically connected to the processor.

An anti-stop element is electrically connected between the input end of each of the time-sharing switches and each of the secondary side coils, and the anti-stop element and each of the secondary side coils are electrically connected to an RC parallel circuit.

The backstop element is a Schottky diode.

The time sharing switch is a PMOS transistor.

The flyback switch is an NMOS transistor.

A voltage divider is electrically connected between the sampling end of the primary side regulator and the auxiliary coil of the conversion unit.

An electronic switch is electrically connected between the primary side governor and the processor.

The processor is provided with two sampling ends and a plurality of switching terminals. The two sampling ends are electrically connected to the sampling end and the adjusting end of the primary side controller, and each cutting end is electrically connected to each time-sharing switch.

The processor is further provided with a communication port.

The communication is electrically connected to a voltage detector.

The processor is provided with a switching end, and the switching end is electrically connected to the varistor switch.

The present invention further discloses a method for controlling an active balancing module, which is applied to the active balancing module of the above-mentioned series battery pack, and the control method includes a supplementary step of receiving a supplementary battery list by the processor of the active balancing module. The supplementary battery list has a power storage unit that needs to be supplemented with electric power, and turns on a charging path between the power storage unit listed in the supplementary battery list and the secondary side coil of the conversion unit, so that the secondary side coil is supplemented with a certain current in a time-sharing manner. To the storage unit listed in the supplementary battery list.

The processor is provided with a communication port, and the supplementary battery list is received by the communication port.

The replenishing step further includes a detecting step, wherein the processor turns on the charging path between each of the power storage units and each of the secondary side coils of the converting unit, and the secondary side coils are time-divisionally coupled to the The electrical characteristics of the primary side governor are selected according to the sorting result to select at least one power storage unit to be included in the supplementary battery list.

The processor calculates a difference value between a voltage value corresponding to each of the power storage units and a maximum value of the voltage values, and the power storage unit whose difference value is greater than a threshold value is included The list of supplemental batteries.

The threshold value is the product of the maximum value and a percentage.

The current output by the secondary side coil of the supplementing step is a supplementary current, and the current output by the secondary side coil of the detecting step is a detecting current, and the detecting current is less than or equal to the supplementary current.

The active balancing module of the series-connected battery pack is mainly obtained by coupling the primary side coil of the conversion unit or the auxiliary coil to the electrical signal of the secondary side coil, and using the process of turning on all the secondary side coils in a time-sharing manner, the power storage can be known. The state of charge of the unit, and outputs a supplemental current to the storage unit whose charge state is unbalanced. Compared with the conventional modular balance method, only one area of the battery pack can be adjusted (multiple control modules are required for the global balance). In this case, only one control circuit is needed to achieve the global battery balance and improve the conventional return. In the case of a chirp converter (secondary side adjustment), the "primary side cannot receive multiple sets of feedback signals" and "when used for multi-coil control, it is easy to cause magnetic saturation and the coil is damaged". In addition, the control method of the active balance module can detect the state of the power storage unit connected to all the secondary side coils by using all the secondary side coils in a time-sharing manner, further supplementing the power to the power storage unit, and reducing power consumption. . This will achieve the benefits of "saving installation costs", "producing mass production", "avoiding high battery voltage" and "reducing power consumption".

1‧‧‧Conversion unit

11‧‧‧Primary side coil

12, 12a, 12b‧‧‧ secondary side coil

12c, 12d‧‧‧second side coil

13‧‧‧Auxiliary coil

2‧‧‧Return switch

21‧‧‧ input

22‧‧‧ Output

23‧‧‧Controlled end

3‧‧‧Primary side regulator

31‧‧‧Sampling end

32‧‧‧ Adjusting end

4,4a, 4b‧‧‧Time Switcher

4c, 4d‧‧‧time switch

41‧‧‧Time switch

411‧‧‧ input

412‧‧‧output

413‧‧‧ controlled end

42‧‧‧Backstop element

5‧‧‧ Processor

51, 51a, 51b‧‧‧ capture end

52, 52a, 52b‧‧‧ cutting end

52c, 52d‧‧‧ cutting end

53‧‧‧Communication埠

54‧‧‧Change the end

6‧‧‧Isolator

61‧‧‧ input

62‧‧‧output

7‧‧‧Voltage Detector

71‧‧‧Detection

72‧‧‧Control

73‧‧‧Communication埠

74‧‧‧ indicator lights

8‧‧‧Resistive Switcher

81‧‧‧Resistive resistance switch

82‧‧‧Small resistance components

83‧‧‧Great resistance components

C, C1, C2‧‧‧ power storage unit

C3, C4‧‧‧ electricity storage unit

L1, L2‧‧‧ relationship curve

L3, L4‧‧‧ relationship curve

M‧‧‧ sampling point

P‧‧‧Power supply

P1‧‧‧ positive end

P2‧‧‧ negative end

R‧‧‧ current limiting components

S1, S2‧‧‧ joints

S3, S4‧‧‧ joints

T0‧‧‧ detection steps

T1‧‧‧Additional steps

V‧‧‧Power supply

W‧‧‧Electronic switch

Figure 1 is a circuit diagram of a first embodiment of an active balancing module of a series battery pack of the present invention.

Figure 2: The relationship between the output voltage and the output current of the active balancing module of the serial battery pack of the present creation.

Fig. 3 is a circuit diagram showing a second embodiment of the active balancing module of the serial battery pack of the present invention.

Figure 4: Circuit diagram of the third embodiment of the active balancing module of the serial battery pack of the present invention intention.

Fig. 5 is a circuit diagram showing a fourth embodiment of the active balancing module of the serial battery pack of the present invention.

Fig. 6 is a graph showing the output voltage of different output currents of the active balancing module of the serial battery pack of the present invention.

Figure 7: Voltage plot of the sampling side of the primary side regulator of the active balancing module of the serial battery pack of the present creation.

Figure 8: Voltage curve of the regulation terminal of the primary side regulator of the active balancing module of the serial battery pack of the present invention.

Figure 9: Schematic diagram of the embodiment of the control method of the active balance module of the present invention.

In order to make the above and other objects, features and advantages of the present invention more comprehensible, the embodiments of the present invention are described in detail below with reference to the accompanying drawings. "One-core multi-winding transformer" means that the core of the transformer can be wound around a plurality of secondary side coils, and the secondary side coils can be the same or different, which is a common knowledge in the technical field of the present invention. Can understand.

Please refer to FIG. 1 , which is a circuit diagram of a first embodiment of an active balancing module of the present invention. The series battery pack may include a plurality of power storage units C connected in series, and a power source P supplies DC power. The active balancing module embodiment can include a converting unit 1, a flyback switch 2, a primary side governor 3, a plurality of time-sharing switches 4, and a processor 5. The conversion unit 1 is electrically connected to the power source P, the flyback switch 2, the primary side controller 3, the time-sharing switch 4, and the processor 5. Each of the time-sharing switches 4 is electrically connected to the conversion unit 1 and each power storage unit. Between C, the processor 5 is electrically connected to each time-sharing switch 4. In this embodiment, the series battery pack is electrically connected between the positive terminal P1 and the negative terminal P2 of the power source P. The battery unit is described as an implementation example. The power storage unit C can be any component that stores energy in a voltage form, such as a lithium (Lithium) polymer battery or a lead acid battery. Nickel-Metal Hydride Battery or various capacitors, etc., but not limited to this.

Referring to FIG. 1 again, the conversion unit 1 can be a one-core multi-winding transformer having an auxiliary coil. The conversion unit 1 can be provided with a primary side coil 11 and a plurality of secondary side coils 12 electrically connected between the power source P and the flyback switch 2, Each of the secondary side coils 12 is electrically connected to each of the time-sharing switches 4. The conversion unit 1 can also be provided with an auxiliary coil 13 having the same polarity as each of the secondary side coils 12 for sensing the operating state (eg, current, etc.) of each secondary side coil 12, the auxiliary coil 13 The primary side regulator 3 can be electrically connected. In this embodiment, the primary side coil 11 and the secondary side coil 12 of the conversion unit 1 have a proportional relationship, for example, the number of turns of the primary side coil 11 may be the top of the secondary side coil 12. If the number of turns of the secondary side coil 12 is 10 and the number of the secondary side coils 12 is 4, the number of turns of the primary side coil 11 may be 40 (=10*4), the polarity of the primary side coil 11 and the secondary side coil 12 and the auxiliary coil 13 may be opposite or the same, and here, only four secondary side coils 12a, 12b, 12c, 12d are used. As an embodiment, the number of turns of each secondary side coil 12 may be in the range of 1 ± 0.1, but not limited thereto.

Referring to FIG. 1 again, the flyback switch 2 can be a conventional electronic switch, such as a bipolar transistor (BJT), a metal oxide semiconductor transistor (MOS transistor), etc., and the flyback switch 2 is electrically The primary side coil 11 of the conversion unit 1 and the primary side regulator 3 are connected such that the flyback switch 2 and the conversion unit 1 together form a fly-back converter. In this embodiment, the flyback switch 2 can be an NMOS transistor, and the flyback switch 2 has an input end 21, an output end 22, and a controlled end 23, and the input end 21 is electrically connected to the conversion unit. 1 a primary side coil 11; the output end 22 can be electrically connected to a current limiting element R (such as a conventional fixed value resistor) to a ground terminal to prevent the current of the flyback switch 2 from being too high and damaged; the controlled end 23 can be electrically connected to the primary side regulator 3, but not limited thereto.

Referring to FIG. 1 again, the primary side regulator 3 can be a controller having a primary side regulation. The primary side regulator 3 has a sampling end 31 and an adjustment end 32. The sampling end 31 can be electrically connected to the primary side coil 11 or the auxiliary coil 13 of the conversion unit 1 for inputting a sampling voltage derived from the primary side coil 11 or the auxiliary coil 13, for example, having at least one sampling. The analog terminal 32 is electrically connected to the flyback switch 2 for outputting a pulse width modulation (PWM) signal corresponding to the sampling voltage as a basis for adjusting the switching frequency of the flyback switch 2, such as: Using the frequency or duty cycle of the pulse width modulation signal, the primary side regulator 3, the flyback switch 2 and the conversion unit 1 together form a return with a primary side regulation function. Structure, which can improve the problem that the primary side can't receive multiple sets of feedback signals and the other is used for multi-coil control, which is easy to cause magnetic saturation and cause coil damage. . In this embodiment, the primary side governor 3 is described by the Texas Instruments Corporation (TI) UCC28700 controller as an implementation aspect, but not limited thereto; the sampling end 31 of the primary side governor 3 and the conversion A voltage divider (such as a series of two resistors) can be electrically connected between the auxiliary coils 13 of the unit 1 to convert the current of the auxiliary coil 13 to an appropriate voltage for the sampling end 21 to perform. Voltage sampling; in addition, the primary side regulator 3 and the processor 5 can be electrically connected to an electronic switch W (such as a relay, Relay), the electronic switch W can be electrically connected to a power supply terminal V (eg: +12V) In order to start charging of the series battery pack, the primary side regulator 3 is started immediately, but not limited thereto.

Referring to FIG. 1 again, each time-sharing switch 4 is electrically connected between the plurality of secondary side coils 12 of the conversion unit 1 and the plurality of power storage units C for switching the secondary side coils 12 The connection state of the power storage unit C corresponding thereto. In this embodiment, there are four points. The timing switches 4a, 4b, 4c, and 4d are described as an implementation example. Each of the time-sharing switches 4 is provided with a time-sharing switch 41 electrically connected to each of the secondary-side coils 12 of the conversion unit 1 and Between each of the power storage units C, the connection state of the power storage unit C to which the secondary side coils 12 are connected is connected, and the time sharing switch 41 can be a PMOS transistor, and the time sharing switch 41 has an input terminal 411. An output end 412 and a controlled end 413, the input end 411 is electrically connected to the secondary side coil 12, and each of the secondary side coils 12 and the input end 411 is electrically connected to a backstop element 42, such as a Schottky barrier diode or the like, the backstop element 42 and each of the secondary side coils 12 are electrically connected to an RC parallel circuit, and the output end 412 is electrically connected to the power storage unit C. The controlled terminal 413 can be electrically connected to the processor 5 via a contact. In addition, an electronic component with electrical isolation and voltage regulation can be disposed between the processor 5 and the controlled terminal 413. 5 The output voltage is adjusted to the range applicable to the controlled terminal 413, and the electrical drying between the processor 5 and the controlled terminal 413 is reduced. , But is not limited thereto.

Referring to FIG. 1 again, the processor 5 can be a component having a signal processing function, such as a microcontroller (MCU), a digital signal processor (DSP), or a special function integrated circuit (ASIC). The processor 5 can be provided with two extraction terminals 51 and a plurality of switching terminals 52. The two extraction terminals 51 can be electrically connected to the sampling end 31 and the adjustment end 32 of the primary side regulator 3 for obtaining the sampling end 31. The electrical signal of the adjusting terminal 32 is electrically connected to the time-sharing switch 41 of each time-sharing switcher 4; in addition, the processor 5 can store a control program and parameter data (such as the voltage of the battery). And a current relationship table, a curve or an equation, etc., for performing a battery balance control operation, the processor 5 can input a signal according to the capture end 51, such as a pulse width modulation (PWM) signal or have at least An analog signal such as a sampling point, etc., outputs a signal (such as a PWM signal) at each of the switching terminals 52 to control the switching state of each of the time-sharing switches 41, and further controls the state of charge of each of the power storage units C. Moreover, the processor 5 can be further provided with a communication port 53 for the processor 5 to communicate with the outside world to know the charging status of each power storage unit C, but not limited thereto. In this embodiment, the processor 5 is connected to the processor. 51a, 51b are electrically connected to the sampling end 31 and the adjusting end 32, respectively, and the four cutting ends 52a, 52b, 52c, 52d are described as an implementation aspect, but not limited thereto; wherein the cutting end 52a, 52b, 52c, 52d can be built in electrical isolation and voltage regulation function, the cutting terminals 52a, 52b, 52c, 52d can be connected to each controlled end 413 via contacts S1, S2, S3, S4, respectively, for controlling the The state of charge of the power storage units C1, C2, C3, and C4 is not limited thereto.

The active balance module of the present series battery pack is actually used. As shown in FIG. 1, the power storage units C1, C2, C3, and C4 of the series battery pack can be connected in series to the positive terminal P1 of the power source P. Between the negative terminals P2, the storage cells C1, C2, C3, C4 are charged by a charging current of the power source P. During the charging process, the processor 5 can switch the on-state of the time-division switch 41 of each time-sharing switch 4a, 4b, 4c, 4d in a time-sharing manner (eg, the conduction sequence is 4a→4b→4c→4d), each time The stage side coils 12a, 12b, 12c, and 12d can output a constant current to charge each of the power storage units C1, C2, C3, and C4, and the constant current and the pulse width modulation signal output from the adjustment terminal 32 of the primary side regulator 3 The duty cycle is proportional. For example, when charging a battery with a voltage of 3 volts (V) at 2 amps (A), the duty cycle is adjusted to 30%; when charging a battery with a voltage of 2 volts at 2 amps, The work cycle is adjusted to 20%, but not limited to this.

At the same time, due to the output power (P=I×V) and the constant current (I) of each of the secondary side coils 12a, 12b, 12c, and 12d, the processor 5 can be coupled to the auxiliary coil by each of the secondary side coils 12. The signal of 13 (i.e., the signal input from the sampling end 31 of the primary side regulator 3) is used as the voltage value of the storage unit C by the voltage value before the conversion unit 1 releases the energy and starts to oscillate. Alternatively, the processor 5 can convert the voltage (V) of each of the storage units C1, C2, C3, and C4 by using a pulse width modulation signal output from the adjustment terminal 32 of the primary side regulator 3 to detect each storage unit. The charging state of C1, C2, C3, C4, for example, the processor 5 can preset the relationship between the voltage value of each power storage unit and the duty cycle as a linear equation (y=ax+b), where x is the duty cycle , a is the adjustment parameter, b is the offset value, if a, x, b are 1/10, 30, 0 respectively, then y is 3 volts (1/10×30+0), but if x is expressed as 30%, then a must be changed to 10 to maintain y at 3 volts (10×30%+0); The parameter of the equation can actually measure the voltage value of the storage unit C and the duty cycle of the adjustment terminal 32. For example, when the voltage value is 3 volts, the duty cycle is 30% (y=30a+b). When the voltage value is 2 volts, the duty cycle is 20% (y=20a+b), then it can be seen that the linear equations a and b are 1/10 and 0, respectively, for calculating the voltage during the subsequent charging process. Value, but not limited to this.

If the state of charge (SoC) of any of the storage cells C (eg, C2) is unbalanced, the processor 5 can switch the time-sharing switch 4b to the ON state via the contact S2, so that the time The stage side coil 12b additionally outputs a supplemental current to the power storage unit C2 to collectively charge the power storage unit C2 by the supplemental current and the charging current to accelerate the charge amount of the power storage unit C2 until the charge state is balanced (eg, 2 (shown as L1 in the figure), the time-sharing switch 4b can be switched to the OFF state. Similarly, if there is any power storage unit C whose charge state is unbalanced (as shown by L2 in FIG. 2), the charge amount can be accelerated by the above-described manner to balance the charge state of the power storage unit C. Moreover, since the output voltage of the secondary side coil 12 is constant, the voltage set by the processor 5 can charge the power storage unit C, and the relationship of the constant current can be used by the processor 5 to estimate the battery aging condition.

Please refer to FIG. 3, which is a circuit diagram of a second embodiment of the active balancing module of the present series battery pack. In the second embodiment, the second embodiment further includes a plurality of isolators 6 , and each of the isolators 6 is electrically connected to each of the cutting ends 52 of the processor 5 and the time-sharing switches 4 . The control terminal 413 of the switch 41 is used to isolate the transmission noise between the time-sharing switch 41 and the processor 5 to prevent the power storage unit C from being damaged by noise during charging. In this embodiment, the four isolators 6 are used as an embodiment. Each of the isolators 6 can be a photo coupler, but not limited thereto. Each of the isolators 6 has an input end. 61 and an output terminal 62, each input end 61 is electrically connected to each of the control terminals 52, and each output end 62 is electrically connected to each controlled end 413 to isolate the processor 5 from each of the time-sharing switches 4. Electrical noise, and the voltage output from the processor 5 to the controlled terminal 413 can be adjusted, but not limited thereto.

Please refer to FIG. 4, which is a circuit diagram of a third embodiment of the active balancing module of the present series battery pack. The third embodiment may further include a voltage detector 7 configured with a plurality of detecting ends 71, a plurality of control terminals 72, and a communication port (communication). Port 73, each detecting end 71 can be electrically connected to each power storage unit C for detecting the charging state of each power storage unit C; each control terminal 72 is electrically connected to the time sharing switch 41 of each time-sharing switch 4, In place of the processor 5, the time-sharing switch 41 is controlled; the communication port 73 is electrically connected to the communication port 53 of the processor 5 for the voltage detector 7 to communicate with the processor 5; The indicator 7 can also be provided with an indicator light 74 for indicating the operating state of the voltage detector 7, such as whether the control terminal 72 outputs a signal to take over the switching state of the time-sharing switch 41. In this embodiment, the voltage detector 7 can be used with the LTEC6804 controller of LINEAR, but not limited thereto. In detail, since the series voltage of the series battery pack is relatively high, such as during battery charging, a slight inadvertent or no noise may cause the processor 5 or the primary side regulator 3 to malfunction, resulting in The power storage unit C operates abnormally or is damaged. Therefore, in order to avoid this, the voltage detector 7 can be used as a standby controller, and the detecting terminal 71 detects the charging state of each power storage unit C to facilitate the power storage. When the operation of the unit C is abnormal, the detection situation is immediately transmitted to the processor 5. After analyzing the detection condition, the processor 5 can transmit a control command to the voltage detector 7, so that the voltage detector 7 is The control terminal 72 controls the charging process of each of the power storage units C, and at the same time, the indicator light 74 can be used to remind relevant personnel to perform detection to prevent the damage range from expanding.

Please refer to FIG. 5, which is a circuit diagram of a fourth embodiment of the active balancing module of the present series battery pack. The fourth embodiment may further be provided with a varistor switch 8 electrically connected to the flyback switch 2 and the processor 5 The blocking end 54 is configured to adjust the charging current outputted to the power storage unit C so as to use a large current charging for the power storage unit C that needs to supplement the charge capacity, and when using a small current The state of each power storage unit C in turn is detected. In this embodiment, the varistor switch 8 can be provided with a variable resistance switch 81 (which can be a solenoid valve, a bipolar transistor or a metal oxide semiconductor transistor, etc., but not limited thereto), a small resistance component 82 and a large resistance element 83, the variable resistance switch 81 is electrically connected to the flyback switch 2 and the processor 5, and the small resistance element 82 and the large resistance element 83 are electrically connected to the variable resistance switch 81 and the ground end Between, but not limited to this. The following describes how to use it.

For example, referring to FIG. 5, the processor 5 turns on the time-sharing switch 4a as an example. When the time-sharing switch 4a is turned on, the secondary-side coil 12a can output a constant current to the The power storage unit C1 is charged, and at the same time, the processor 5 can know the charging voltage of the power storage unit C1 as described above. It should be noted that when there is a small resistance between the flyback switch 2 and the ground, the secondary side coil 12a can output a large current with a fixed current (such as L3 shown in FIG. 6) for fast charging to The power storage unit C1. On the other hand, when there is a large resistance between the flyback switch 2 and the ground, the secondary side coil 12a can output a small current with a fixed current (L4 shown in FIG. 6), and at the same time, the secondary side coil 12a A voltage dividing signal (shown in FIG. 7) generated by the auxiliary coil 13 can be input to the sampling end 31 of the primary side regulator 3, and the regulating end 32 of the primary side regulator 3 can output an adjustment. The signal (as shown in FIG. 8), the processor 5 can use the adjustment signal and the voltage division signal to estimate the voltage value of the power storage unit C1; wherein, the current output to the power storage unit C1 is a small current (constant current) In the state, the charge amount of the power storage unit C1 is slowly increased, and the charge amount error of the processor 5 during the calculation can be reduced. Therefore, the charge amount of the power storage unit C1 is relatively accurate. By analogy, after the storage unit C that needs to be replenished is known, the storage unit C can be charged and does not exceed its withstand voltage value (for example, 5 volts), thereby avoiding the battery voltage being excessively high and causing storage. The unit is damaged.

Please refer to FIG. 9 , which is a schematic flowchart of an embodiment of a control method for an active balancing module of the present invention. The control method embodiment includes a supplementary step T1, in which the processor receives a supplementary battery list, the supplementary battery list has a power storage unit that needs to be supplemented with power, and turns on the power storage unit listed in the supplementary battery list and the conversion unit. Between secondary side coils The charging path is such that the secondary side coil replenishes power to the power storage unit with a constant current. In this embodiment, as shown in FIG. 1 together, the processor 5 can obtain the supplementary battery list from the communication port 53, and the supplementary battery list can be externally connected to the active balancing module (as shown in FIG. 4). The voltage detector 7) or the instrument (such as an electric meter) is generated, and the number of power storage units in the supplementary battery list may be one or several, if there is only one power storage unit C in the supplementary battery list (for example: C1) The processor 5 can send a signal to the time-sharing switch 4a to turn on the charging path between the power storage unit C1 and the conversion unit 1, so that the secondary side coil 12a of the conversion unit 1 replenishes power to the power storage. The unit C1; if there are a plurality of power storage units C (for example, C2, C3, and C4) in the supplementary battery list, the processor 5 can transmit the signals to the time-sharing switch 4b in turn by using a time division multiplexing (TDM) method. 4c, 4d, the charging path between the power storage units C2, C3, C4 and the conversion unit 1 is turned on in turn, so that the secondary side coils 12b, 12c, 12d of the conversion unit 1 maintain a constant current in time to supplement the electric power. To the power storage units C2, C3, and C4, and maintain a supplemental time, The constant current of the supplementary power is better with a large current for fast charging, but it can also be charged with a small current, not limited to this; for example: C2 high current charging (1 second) → C3 high current charging (1 second) → C4 high current charging (1 second), or, C1 small current (1 second) → C2 high current charging (1 second) → C3 high current charging (1 second) → C4 high current charging (1 second), but not Limited.

Please refer to FIG. 9 again. Before performing the supplementary step T1, the embodiment of the control method of the active balance module of the present invention may further perform a detecting step T0, wherein the processor turns on each of the power storage units in a time-sharing manner. And a charging path between each secondary side coil of the conversion unit, sorting the electrical characteristics of each secondary side coil to be coupled to the primary side regulator, and selecting at least one power storage unit to be included in the supplementary battery list according to the sorting result . In this embodiment, as shown in FIG. 5, in the supplementary step T1, the current output by the secondary side coil is a supplementary current, and in the detecting step T0, the secondary side coil output is The current is a detection current, and the detection current is less than or equal to the supplement current; wherein the processor 5 can send the signal to the varistor The converter 8 switches the varistor switch 8 to a large resistance suitable for measurement, so that each power storage unit C maintains a small current for measurement, but can also measure at a large current, and does not For example, the processor 5 can alternately send signals to the time-sharing switches 4a, 4b, 4c, and 4d, so that the power storage units C1, C2, C3, and C4 and the secondary side coils 12a of the conversion unit 1 are The charging path between 12b, 12c, and 12d is turned on in turn, such as: C1 small current measurement → C2 small current measurement → C3 small current measurement → C4 small current measurement, so that each secondary side coil 12a, 12b, 12c 12d is coupled to the auxiliary coil 13 in turn. The processor 5 can generate a sampling point M (as shown in FIG. 7) by sampling the voltage dividing signal generated by the auxiliary coil 13 by the capturing end 51a at a specific cycle time. After the voltage values are sorted (for example, by using a quick sort method or a bubble sorting method, etc.), the voltage values of the auxiliary coils 13 coupled to the secondary side coils 12a, 12b, 12c, and 12d can be known. The voltage value can correspond to the charging condition of each of the power storage units C1, C2, C3, and C4, thereby generating the supplementary battery list, and Depending on whether each storage cell C exceeds its withstand voltage value, the following lines illustrate selection of the way of the power storage unit included in the list of added cells, but is not limited thereto.

For example, as shown in FIGS. 1 and 9, the processor 5 can also calculate the difference between the voltage value of the auxiliary coil 13 corresponding to each of the power storage units C and the maximum value of the voltage values, and if any of the power storage units If the difference value of C belongs to a threshold value, the power storage unit C to which the difference value belongs may be included in the supplementary battery list, and the threshold may be the product of the maximum value and a percentage (for example, ≦20%). The voltages of the sampling points M corresponding to the power storage units C1, C2, C3, and C4 are respectively 3 (maximum), 1.5, 2, and 2.5, and the threshold value can be 3*20%=0.6, and the power storage units C1 and C2 are The difference between C3, C4 and the maximum value is 0, 1.5 (>0.6), 1 (>0.6), 0.5, that is, the power storage units C2 and C3 are included in the supplementary battery list. Thereafter, the supplementary step T1 is further performed, and the supplementary battery list is received by the processor 5, and the supplementary battery list has power storage units C2 and C3 that need to be supplemented, and the processor 5 can turn on the power storage units C2 and C3 and the conversion. The charging path between the units 1 causes the conversion unit 1 to supplement the power to the power storage units C2, C3, such as: C2 high current charging (1 second) → C3 high current charging (1 second), or, C1 small power Flow measurement (1 second) → C2 high current charging (1 second) → C3 high current charging (1 second) → C4 small current measurement (1 second), but not limited to this. Thereafter, the detecting step T0 can be repeated to monitor whether each of the power storage units C in the series battery pack requires additional supplementary power, or whether its voltage value exceeds its withstand voltage value. Wherein, when each power storage unit C needs to be supplemented with power by the active balancing module, the supplementary battery list needs to be generated to perform the supplementary step T1; otherwise, the supplementary battery list need not be generated, and the supplementary step T1 is not required.

The main features of the above embodiment are as follows: The active balancing module of the series battery pack includes the conversion unit, the flyback switch, the primary side controller, a time-sharing switch and a processor, the conversion unit is provided with a primary side coil, a plurality of secondary side coils and an auxiliary coil, the auxiliary coil and the secondary side coils have the same polarity; the flyback switch is electrically connected to the conversion a primary side coil of the unit; the primary side regulator has a sampling end and an adjustment end, the sampling end is electrically connected to the auxiliary coil of the conversion unit, and the adjustment end is electrically connected to the flyback switch; the time sharing switch is electrically Connected between the plurality of secondary side coils of the conversion unit and the plurality of power storage units of the series battery pack; the processor is electrically connected to the time division switch and the primary side regulator.

Thereby, the active balance module of the serial battery pack of the present invention can couple the voltage of the secondary side coil by the auxiliary coil of the conversion unit of the above embodiment, and can output the supplementary current to the electric charge by using the process of turning on all the secondary side coils in turn. A power storage unit with an unbalanced state. Compared with the conventional modular balancing method, only one area in the battery pack can be adjusted (multiple control modules are required for global balance). In this case, only one control circuit is needed to achieve global battery balance, which can save setup costs. It is conducive to mass production.

Moreover, the embodiment of the control method for the active balance module of the present invention can detect the state of the power storage unit connected to all the secondary side coils by turning on all the secondary side coils in turn, further supplementing the power to the power storage unit, and estimating each The aging condition of the power storage unit, the current during the detection process is a small current (constant current) state, and the current during charging is a large current (but the voltage value is not Exceeding the withstand voltage value) can prevent the voltage of the power storage unit from being too high, and can also reduce power consumption.

Moreover, the active balance module of the present series battery pack can be combined to form a flyback architecture with a primary side adjustment function, which can improve the conventional flyback converter. (Second-side adjustment) The "primary side cannot receive multiple sets of feedback signals" and "when used for multi-coil control, it is easy to cause magnetic saturation and the coil is damaged".

In summary, the active balance module of the present series battery pack can improve the "primary side cannot receive multiple sets of feedback signals" and "use" in addition to improving the conventional flyback converter (secondary side adjustment). In the case of multi-coil control, it is easy to cause magnetic saturation and the coil is damaged. It can also achieve "savings in installation cost", "easy mass production", "avoiding high battery voltage, and reducing power consumption".

Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and it is still within the spirit and scope of the present invention to make various changes and modifications to the above embodiments. The technical scope of protection, therefore, the scope of protection of this creation is subject to the definition of the scope of the patent application attached.

1‧‧‧Conversion unit

11‧‧‧Primary side coil

12, 12a, 12b‧‧‧ secondary side coil

12c, 12d‧‧‧second side coil

13‧‧‧Auxiliary coil

2‧‧‧Return switch

21‧‧‧ input

22‧‧‧ Output

23‧‧‧Controlled end

3‧‧‧Primary side regulator

31‧‧‧Sampling end

32‧‧‧ Adjusting end

4,4a, 4b‧‧‧Time Switcher

4c, 4d‧‧‧time switch

41‧‧‧Time switch

411‧‧‧ input

412‧‧‧output

413‧‧‧ controlled end

42‧‧‧Backstop element

5‧‧‧ Processor

51, 51a, 51b‧‧‧ capture end

52, 52a, 52b‧‧‧ cutting end

52c, 52d‧‧‧ cutting end

53‧‧‧Communication埠

C, C1, C2‧‧‧ power storage unit

C3, C4‧‧‧ electricity storage unit

P‧‧‧Power supply

P1‧‧‧ positive end

P2‧‧‧ negative end

R‧‧‧ current limiting components

S1, S2‧‧‧ joints

S3, S4‧‧‧ joints

V‧‧‧Power supply

W‧‧‧Electronic switch

Claims (23)

An active balancing module of a series battery pack includes: a conversion unit having a primary side coil and a plurality of secondary side coils; a flyback switch electrically connected to the primary side coil of the conversion unit; and a primary side regulation And electrically connecting the conversion unit and the flyback switch, the primary side regulator, the flyback switch and the conversion unit together form a flyback architecture with a primary side adjustment function; a plurality of time sharing switches, electrical Connected between the plurality of secondary side coils of the conversion unit and the plurality of power storage units of the series battery pack; and a processor electrically connected to the time division switch and the primary side governor, the processor is configured to divide Switching the on-state of each time-sharing switch, so that each secondary side coil outputs a certain current to each of the power storage units, and the primary side controller obtains a reference signal in time to estimate the charge amount of each power storage unit. . The active balance module of the series battery pack according to the first aspect of the invention, wherein the primary side regulator has a sampling end and an adjustment end, and the sampling end is electrically connected to the primary side coil of the conversion unit, the adjustment end The flyback switch is electrically connected. The active balancing module of the series battery pack according to claim 1, wherein the conversion unit is provided with an auxiliary coil having the same polarity as each secondary side coil. The active balancing module of the series battery pack according to the third aspect of the invention, wherein the primary side regulator has a sampling end and an adjustment end, and the sampling end is electrically connected to the auxiliary coil of the conversion unit, and the adjustment terminal is electrically Connect the flyback switch. The active balancing module of the series battery pack according to the second or fourth aspect of the patent application, wherein the processor obtains a pulse width modulation signal by the adjustment end of the primary side controller, and according to the pulse width adjustment Change the duty cycle of the signal change cycle Voltage value. The active balancing module of the series battery pack according to claim 1 further includes a current limiting component electrically connected between the flyback switch and a grounding end. The active balancing module of the series battery pack according to claim 1 further includes a varistor switch electrically connected to the flyback switch and the processor. The active balancing module of the series battery pack according to claim 7, wherein the varistor switch is provided with a variable resistance switch, a small resistance element and a large resistance element, and the variable resistance switch is electrically connected to the return The switch and the processor, the small resistance element and the large resistance element are electrically connected to the variable resistance switch. The active balancing module of the series battery pack according to the first aspect of the patent application, further comprising a plurality of isolators, each isolator being electrically connected between the processor and each time-sharing switch. The active balancing module of the series battery pack according to claim 9, wherein the isolator is an optical coupler. According to the active balancing module of the series battery pack described in claim 1, the voltage detector is provided with a plurality of detecting ends, a plurality of control terminals and a communication port. The measuring end is electrically connected to each of the power storage units, and each of the control terminals is electrically connected to each time-sharing switch, and the communication is electrically connected to the processor. The active balancing module of the series battery pack according to claim 11 , wherein the voltage detector is provided with an indicator light for indicating the working state of the voltage detector. According to the active balancing module of the series battery of claim 1, wherein each time-sharing switch is provided with a time-sharing switch, the time-sharing switch has an input end, and a An output terminal and a controlled terminal are electrically connected to the secondary side coil, and the output end is electrically connected to the power storage unit, and the controlled end is electrically connected to the processor. According to the active balance module of the series battery of claim 13, wherein the input end of each time-sharing switch and each secondary side coil are electrically connected to a backstop element, and the backstop element and each time The RC parallel circuit is electrically connected between the stage side coils. The active balancing module of the series battery pack according to claim 14, wherein the backstop element is a Schottky diode. The active balancing module of the series battery pack according to claim 13 , wherein the time sharing switch is a PMOS transistor. The active balancing module of the series battery pack according to claim 1, wherein the flyback switch is an NMOS transistor. The active balancing module of the series battery pack according to the first aspect of the invention, wherein the sampling end of the primary side regulator and the auxiliary coil of the conversion unit are electrically connected to a voltage divider. The active balancing module of the series battery of claim 1, wherein the primary side controller and the processor are electrically connected to an electronic switch. The active balancing module of the series battery pack according to the second or fourth aspect of the patent application, wherein the processor is provided with two extraction ends and a plurality of cutting terminals, and the two extraction ends are electrically connected to the primary side regulation The sampling end and the adjusting end of the device are electrically connected to each time-sharing switch. According to the active balancing module of the series battery pack described in claim 1, the processor is provided with a communication port. According to the active balancing module of the series battery pack described in claim 21, the communication is electrically connected to a voltage detector. According to the active balancing module of the series battery pack described in claim 7 of the patent application scope, The processor is provided with a resistance end, and the resistance end is electrically connected to the varistor switch.