TWM497217U - Flow control valve with temperature sensing - Google Patents
Flow control valve with temperature sensing Download PDFInfo
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- TWM497217U TWM497217U TW103220769U TW103220769U TWM497217U TW M497217 U TWM497217 U TW M497217U TW 103220769 U TW103220769 U TW 103220769U TW 103220769 U TW103220769 U TW 103220769U TW M497217 U TWM497217 U TW M497217U
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Description
本創作係關於一種具溫度感應之流量控制閥,特別指一種藉由溫度變化自動調整流體的流量,以維持良好工作狀態之流量控制閥。The present invention relates to a temperature-sensing flow control valve, and more particularly to a flow control valve that automatically adjusts the flow rate of a fluid by temperature changes to maintain a good working condition.
流量控制閥是一種常見的機械裝置,其具有一流體輸入端與一流體輸出端,藉由阻隔該流體輸入端引入的流體大小,調整該流體輸出端的流體流量,以得到所需的流量控制結果。A flow control valve is a common mechanical device having a fluid input end and a fluid output end. By blocking the size of the fluid introduced at the fluid input end, the fluid flow at the fluid output end is adjusted to obtain a desired flow control result. .
習知的流量控制閥多是採取人工控制,視所需要的流量狀態,適時改變該流體的輸出流量。但以人工控制的方式,無法即時進行調整,而且誤差的幅度很大,只能適用在不需要精密流量的場合。Conventional flow control valves are mostly controlled manually, depending on the required flow state, and the output flow of the fluid is changed in a timely manner. However, in the manual control mode, the adjustment cannot be made immediately, and the error is large, and it can only be applied to occasions where precise flow is not required.
另外,影響該流體的輸出流量因素很多,包括流體本身或工作環境,若是流體或工作環境對人員有傷害性,就不能適用在人工操作,而必須改變控制方式。In addition, there are many factors affecting the output flow of the fluid, including the fluid itself or the working environment. If the fluid or working environment is harmful to personnel, it cannot be applied to manual operation, and the control method must be changed.
因此,對於不同的工作需求,應該採取不同的解決方案,藉以得到所需的流量控制,以利工作之遂行。Therefore, for different job requirements, different solutions should be adopted to get the required flow control to facilitate the work.
坊間可見的自動化流量控制閥,其多半是在現有的流量控制閥上增加專用的控制結構,各項結構均需分別設置,故整組裝置較為龐大、 複雜,不僅成本較高,也不易控制,而且容易發生故障而需維修,故仍有改善空間。The automatic flow control valve visible in the workshop is mostly added to the existing flow control valve with a special control structure, and each structure needs to be separately set, so the whole set of devices is relatively large. Complex, not only costly, but also difficult to control, and easy to fail and need to be repaired, so there is still room for improvement.
尤其本創作控制閥具有溫度感應之功能結構,單一結實。In particular, the creation control valve has a temperature sensing functional structure and is single and strong.
本案創作人根據前述的習用流量控制閥缺失,即著手加以改良,經由長期的研發與實作,終能完成本件具溫度感應之流量控制閥。According to the above-mentioned conventional flow control valve, the creator of the case started to improve, and through long-term research and development, the flow control valve with temperature sensing can be completed.
本創作之主要目的在於提供一種具溫度感應之流量控制閥,其藉由溫度變化自動控制流體的輸出流量,確保工作的順利進行,避免人為操作的不當。The main purpose of this creation is to provide a temperature-sensing flow control valve that automatically controls the output flow of the fluid by temperature changes to ensure smooth operation and avoid improper human operation.
本創作之另一目的在於提供一種具溫度感應之流量控制閥,其可應用於高於常溫或低於常溫環境的不同流體。Another object of the present invention is to provide a temperature sensing flow control valve that can be applied to different fluids above or below normal temperature.
本創作之再一目的在於提供一種具溫度感應之流量控制閥,其結構穩定耐用,單一結實,可確保長期的有效使用,減少維護或更換的成本。A further object of the present invention is to provide a temperature-sensing flow control valve that is structurally stable and durable, and that is single and robust, ensuring long-term effective use and reducing the cost of maintenance or replacement.
本創作所稱之一種具溫度感應之流量控制閥,包括有一控制閥、一溫度感應器、一控制器、一馬達與一光柵,該控制閥具有一流體輸入端與一流體輸出端,該流體輸入端與流體輸出端之間設置有流量閥門,該溫度感應器裝置在該控制閥上,用來感應該控制閥的溫度,該控制器連接該溫度感應器以接收溫度資料,該馬達連接至該控制器,並在該馬達的輸出端連接有一傳動軸,該傳動軸連接該流量閥門,利用該控制器操作該馬達以決定該傳動軸的轉動角度,以調整該流量閥門改變該流體輸出端的 該流體的輸出流量,而該光柵裝置在該傳動軸上,該光柵邊緣設置有一位置感應器,該位置感應器感應該光柵邊緣狀態而得到該傳動軸的轉動角度,並使該位置感應器連接至該控制器以將轉動角度資料回傳至該控制器來調整該馬達改變該傳動軸的轉動角度。The present invention relates to a temperature-sensing flow control valve comprising a control valve, a temperature sensor, a controller, a motor and a grating, the control valve having a fluid input end and a fluid output end, the fluid A flow valve is disposed between the input end and the fluid output end, the temperature sensor device is used on the control valve to sense the temperature of the control valve, and the controller is connected to the temperature sensor to receive temperature data, and the motor is connected to The controller is coupled to a drive shaft at an output end of the motor, the drive shaft is coupled to the flow valve, and the motor is operated by the controller to determine a rotation angle of the drive shaft to adjust the flow valve to change the fluid output end. An output flow of the fluid, and the grating device is disposed on the transmission shaft, the grating edge is provided with a position sensor, the position sensor senses the edge state of the grating to obtain a rotation angle of the transmission shaft, and connects the position sensor To the controller, the rotation angle data is transmitted back to the controller to adjust the motor to change the rotation angle of the transmission shaft.
該流量閥門係採旋轉控制,在該流量閥門內具有一流道,該流道的兩端開口藉由該傳動軸轉動該流量閥門進行改變,進而達成調整該流體的輸出流量。The flow valve is controlled by rotation, and a flow path is provided in the flow valve. The two ends of the flow passage are rotated by the transmission shaft to change the flow rate, thereby achieving an adjustment of the output flow of the fluid.
本創作在操作時,首先由該溫度感應器感應該控制閥的溫度,並與該控制器內預設的溫度相比較,得到增加或減少流量的結果,然後後由該控制器操作該馬達動作,轉動該傳動軸以調整該流量閥門的角度,使該流道的兩端開口大小改變以變化該流體的輸出流量,轉動過程中由該光柵與該位置感應器確保轉動角度的正確性。In the operation, the temperature sensor first senses the temperature of the control valve, and compares with the preset temperature in the controller to obtain a result of increasing or decreasing the flow rate, and then the motor is operated by the controller. The drive shaft is rotated to adjust the angle of the flow valve, so that the size of the opening of the flow path is changed to change the output flow of the fluid, and the correctness of the rotation angle is ensured by the grating and the position sensor during the rotation.
1‧‧‧控制閥1‧‧‧Control valve
11‧‧‧流體輸入端11‧‧‧ fluid input
12‧‧‧流體輸出端12‧‧‧ Fluid output
13‧‧‧流量閥門13‧‧‧Flow valve
14‧‧‧流道14‧‧‧ flow path
2‧‧‧馬達2‧‧‧Motor
21‧‧‧傳動軸21‧‧‧ drive shaft
3‧‧‧溫度感應器3‧‧‧Temperature sensor
4‧‧‧控制器4‧‧‧ Controller
41‧‧‧溫度工作範圍設定開關41‧‧‧Temperature working range setting switch
42‧‧‧切換開關42‧‧‧Toggle switch
5‧‧‧光柵5‧‧‧Raster
51‧‧‧位置感應器51‧‧‧ position sensor
52‧‧‧缺口52‧‧‧ gap
53‧‧‧柵孔53‧‧‧ Grid hole
6‧‧‧萬向接頭6‧‧‧ universal joint
10‧‧‧流量控制閥10‧‧‧Flow control valve
第1圖為本創作具溫度感應之流量控制閥之立體分解圖;第2圖為該具溫度感應之流量控制閥之另一立體分解圖;第3圖為該具溫度感應之流量控制閥之立體組合圖;以及第4圖為該具溫度感應之流量控制閥之結構原理圖;Fig. 1 is an exploded perspective view of a flow control valve with temperature sensing; Fig. 2 is another exploded view of the temperature sensing flow control valve; Fig. 3 is a flow sensing valve with temperature sensing a three-dimensional combination diagram; and FIG. 4 is a structural schematic diagram of the temperature-sensing flow control valve;
請參閱第1圖至第4圖所示,本創作所稱之一種具溫度感應 之流量控制閥10,其主要包括有一控制閥1與一馬達2,該控制閥1具有一流體輸入端11與一流體輸出端12,該流體輸入端11與流體輸出端12之間設置有一流量閥門13,該流量閥門13可以改變流體的流量,使該流體輸入端11所引入的該流體經該流量閥門13調整流量後再由該流體輸出端12輸出,藉以得到所需的該流體的輸出流量。該控制閥1屬於球形或蝶形閥門,該流量閥門13係採旋轉控制,在該流量閥門13內具有一流道14,該流道14的兩端開口藉由轉動該流量閥門13進行改變,進而達成調整該流體的輸出流量。Please refer to Figures 1 to 4, which is referred to as a temperature sensing method. The flow control valve 10 mainly includes a control valve 1 and a motor 2, the control valve 1 has a fluid input end 11 and a fluid output end 12, and a flow is arranged between the fluid input end 11 and the fluid output end 12. a valve 13, the flow valve 13 can change the flow rate of the fluid, so that the fluid introduced by the fluid input end 11 is adjusted by the flow valve 13 and then outputted by the fluid output end 12, thereby obtaining the desired output of the fluid. flow. The control valve 1 is a spherical or butterfly valve, and the flow valve 13 is controlled by rotation. The flow valve 13 has a first-class passage 14 in which both ends of the flow passage 14 are changed by rotating the flow valve 13. The output flow rate of the fluid is adjusted.
該馬達2的輸出端連接有一傳動軸21,該傳動軸21連接該流量閥門13,該馬達2用來決定該傳動軸21的轉動角度,以調整該流量閥門13改變該流體輸出端12的該流體的輸出流量。The output end of the motor 2 is connected to a drive shaft 21, and the drive shaft 21 is connected to the flow valve 13, and the motor 2 is used to determine the rotation angle of the drive shaft 21 to adjust the flow valve 13 to change the fluid output end 12. The output flow of the fluid.
本創作是以溫度感應來調整該流體的輸出流量,其設置有一溫度感應器3,該溫度感應器3係裝置在該控制閥1上,用來感應該控制閥1的溫度;該溫度感應器3所接收的溫度資料連接至一控制器4上,該控制器4得連接並控制該馬達2,使該控制器4藉由判斷該溫度感應器3的溫度資料以決定控制該流體的輸出流量動作,然後控制該馬達2進行調整動作。The present invention is to adjust the output flow of the fluid by temperature sensing, and is provided with a temperature sensor 3 on the control valve 1 for sensing the temperature of the control valve 1; the temperature sensor The received temperature data is connected to a controller 4, which is connected and controls the motor 2, so that the controller 4 determines the output flow of the fluid by determining the temperature data of the temperature sensor 3. Acting, then controlling the motor 2 to perform an adjustment action.
該傳動軸21上設置有一光柵5,該光柵5邊緣設置有一位置感應器51,該位置感應器51感應該光柵5邊緣狀態而得到該傳動軸21的轉動角度,並使該位置感應器51連接至該控制器4以將轉動角度資料回傳至該控制器4來調整該馬達2改變該傳動軸21的轉動角度。A grating 5 is disposed on the drive shaft 21, and a position sensor 51 is disposed on the edge of the grating 5. The position sensor 51 senses the edge state of the grating 5 to obtain the rotation angle of the transmission shaft 21, and connects the position sensor 51. The controller 4 adjusts the rotation angle of the drive shaft 21 to the controller 4 to return the rotation angle data to the controller 4.
藉由前述結構,本創作在操作時,首先由該溫度感應器3感應該控制閥1的溫度,並與該控制器4內預設的溫度相比較,得到增加 或減少流量的結果,然後後由該控制器4操作該馬達2動作,轉動該傳動軸21以調整該流量閥門13的角度,使該流道14的兩端開口大小改變以變化該流體的輸出流量,轉動過程中由該光柵5與該位置感應器51確保轉動角度的正確性。With the foregoing structure, in the operation, the temperature of the control valve 1 is first sensed by the temperature sensor 3, and compared with the preset temperature in the controller 4, the increase is obtained. Or reducing the result of the flow, and then operating the motor 2 by the controller 4, rotating the drive shaft 21 to adjust the angle of the flow valve 13, changing the size of the opening of the flow passage 14 to change the output of the fluid During the flow and rotation, the grating 5 and the position sensor 51 ensure the correctness of the rotation angle.
另外,由於本創作需要精密控制,故該馬達2為伺服馬達2或步進馬達2,以配合該光柵5進行精確角度控制。而為避免該馬達2與該控制閥1連接時的誤差,故該傳動軸21與該流量閥門13之間設置有一萬向接頭6,使該馬達2與該流量閥門13的連接更為精確,讓該馬達2能準確控制該流量閥門13的動作。In addition, since the creation requires precise control, the motor 2 is a servo motor 2 or a stepping motor 2 to match the grating 5 for precise angle control. In order to avoid the error when the motor 2 is connected to the control valve 1, a universal joint 6 is disposed between the transmission shaft 21 and the flow valve 13, so that the connection between the motor 2 and the flow valve 13 is more precise. The motor 2 can accurately control the action of the flow valve 13.
又關於該光柵5的控制動作,對於精確度較低的工作場所,可以採取如第1圖所示的結構,其中,該光柵5邊緣具有一缺口52,該位置感應器51感測該缺口52位置而得到該傳動軸21的轉動角度,此種方式因為缺口52大小與數量而使控制角度有限。Further, regarding the control operation of the grating 5, for a workplace having a lower accuracy, a structure as shown in FIG. 1 may be adopted, wherein the edge of the grating 5 has a notch 52, and the position sensor 51 senses the notch 52. The angle of rotation of the drive shaft 21 is obtained in a position such that the control angle is limited because of the size and number of the notches 52.
另一方式,如第2圖所示,該光柵5在周圍佈設有柵孔53,利用該位置感應器51感測該柵孔53位置而得到該傳動軸21的轉動角度,由於該柵孔53的數量與密度遠高於該缺口52的方式,故可適用於相當精準的工作場所。Alternatively, as shown in FIG. 2, the grating 5 is provided with a gate hole 53 in the periphery thereof, and the position of the gate hole 53 is sensed by the position sensor 51 to obtain the rotation angle of the transmission shaft 21, since the grid hole 53 is obtained. The number and density are much higher than the gap 52, so it can be applied to a fairly accurate workplace.
該控制器4設置有一溫度工作範圍設定開關41,該溫度工作範圍設定開關41是用來設定該控制閥1之溫度工作範圍。The controller 4 is provided with a temperature operating range setting switch 41 for setting the temperature operating range of the control valve 1.
另外,視控制閥1之溫度狀態,該控制閥1的流量控制方式亦區分有正向溫與負向溫的不同需求,正向溫即表示當該控制閥1的溫度升高時需減少該流體的輸出流量;負向溫即表示當該控制閥1的溫度下降 時需減少該流體的輸出流量。In addition, depending on the temperature state of the control valve 1, the flow control mode of the control valve 1 also distinguishes between different demands of positive temperature and negative temperature, and the positive temperature means that the temperature of the control valve 1 needs to be reduced when the temperature of the control valve 1 rises. The output flow rate of the fluid; the negative temperature means that the temperature of the control valve 1 drops. It is necessary to reduce the output flow of the fluid.
上列詳細說明係針對本創作之一可行實施例之具體說明,惟該實施例並非用以限制本創作之專利範圍,凡未脫離本創作技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。The detailed description above is a detailed description of one of the possible embodiments of the present invention, and the embodiment is not intended to limit the scope of the patents, and the equivalent implementations or modifications that are not included in the spirit of the present invention should be included in The patent scope of this case.
1‧‧‧控制閥1‧‧‧Control valve
2‧‧‧馬達2‧‧‧Motor
21‧‧‧傳動軸21‧‧‧ drive shaft
3‧‧‧溫度感應器3‧‧‧Temperature sensor
4‧‧‧控制器4‧‧‧ Controller
41‧‧‧溫度工作範圍設定開關41‧‧‧Temperature working range setting switch
42‧‧‧切換開關42‧‧‧Toggle switch
5‧‧‧光柵5‧‧‧Raster
51‧‧‧位置感應器51‧‧‧ position sensor
Claims (8)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI677641B (en) * | 2018-08-17 | 2019-11-21 | 勝新冷凍空調工程股份有限公司 | Temperature-based flow-controllable valve and method for flow control |
CN110529990A (en) * | 2018-05-25 | 2019-12-03 | 精威机电有限公司 | The energy conserving system in ice water circuit is completed using temperature sense flow control valve |
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2014
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110529990A (en) * | 2018-05-25 | 2019-12-03 | 精威机电有限公司 | The energy conserving system in ice water circuit is completed using temperature sense flow control valve |
US10801636B2 (en) | 2018-05-25 | 2020-10-13 | Qualitek Precision Industrial Co., Ltd. | Energy saving system utilizing temperature sensing flow control valve to control chilled water circulation |
TWI677641B (en) * | 2018-08-17 | 2019-11-21 | 勝新冷凍空調工程股份有限公司 | Temperature-based flow-controllable valve and method for flow control |
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