TWM496641U - Improved structure of self-cleaning rotary valve - Google Patents

Improved structure of self-cleaning rotary valve Download PDF

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Publication number
TWM496641U
TWM496641U TW103214569U TW103214569U TWM496641U TW M496641 U TWM496641 U TW M496641U TW 103214569 U TW103214569 U TW 103214569U TW 103214569 U TW103214569 U TW 103214569U TW M496641 U TWM496641 U TW M496641U
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TW
Taiwan
Prior art keywords
rotor
rotating shaft
long
rotary valve
self
Prior art date
Application number
TW103214569U
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Chinese (zh)
Inventor
Jin-Chi Zeng
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Jin-Chi Zeng
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Publication date
Application filed by Jin-Chi Zeng filed Critical Jin-Chi Zeng
Priority to TW103214569U priority Critical patent/TWM496641U/en
Publication of TWM496641U publication Critical patent/TWM496641U/en

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Description

自清式旋轉閥改良結構Self-cleaning rotary valve improved structure

本創作係關於一種旋轉閥結構,特別是指可藉轉動及刮除方式消除黏滯累積於轉子內之材料,避免積料造成旋轉閥容量的減少。The present invention relates to a rotary valve structure, in particular to a material that can be viscous and accumulated in the rotor by means of rotation and scraping, and avoids a decrease in the capacity of the rotary valve caused by the accumulation.

一般顆粒狀材料或是乾燥的粉末材料,在被加工成產品前可被儲放在一料筒內。要使用這些材料時可將材料導入一旋轉閥內,該旋轉閥具有一轉子,且轉子表面設有凹槽以容置材料。俟轉子轉動至一定角度時,凹槽內的材料便可以落出至另一裝置內。Generally, the granular material or the dry powder material can be stored in a barrel before being processed into a product. To use these materials, the material can be introduced into a rotary valve having a rotor with a groove on the surface of the rotor to receive the material. When the rotor rotates to a certain angle, the material in the groove can fall into the other device.

對於顆粒材料或乾燥的粉末材料而言,此類材料並不會黏著在轉子的凹槽內,但具有黏滯性的材料一旦容置在凹槽內再倒出,必然會有部份材料無法順利脫離凹槽,如此下次容納材料時,材料的體積或質量會失準。For granular materials or dry powder materials, such materials do not stick to the grooves of the rotor, but if the viscous material is placed in the groove and then poured out, some materials will inevitably fail. Smoothly disengage from the groove, so the volume or quality of the material will be misaligned the next time the material is contained.

為了解決凹槽內部附著黏滯性物質的問題,可在轉子一側配置一個刮除組件,該刮除組件通具有單一割板或雙刮板。一般而言,使用單一刮板的刮除組件,該刮板係依序逐一對應轉子表面的各凹槽,如此該刮板的轉速過快,容易產生震動。使用具雙刮板的刮除組件,其一刮板用以刮除黏滯材料時,另一片不作用的刮板經常撥動到已被刮除的黏滯材料,進而使黏滯材料黏附在機體內部。In order to solve the problem of adhering viscous substances inside the groove, a scraping assembly may be disposed on one side of the rotor, the scraping assembly having a single cutting plate or a double squeegee. In general, a single scraper scraping assembly is used, which in turn corresponds to each groove of the rotor surface one by one, such that the speed of the scraper is too fast and vibration is easily generated. When using a scraper assembly with a double scraper, when one scraper is used to scrape the viscous material, the other inactive scraper often moves to the viscous material that has been scraped off, thereby adhering the viscous material to Inside the body.

本創作的目的在於提供一種自清式旋轉閥改良結構,其具有能夠降低轉運動時所產生的震動以及方便查看刮板的磨損情形的功效。The purpose of the present invention is to provide an improved structure of a self-cleaning rotary valve which has the effect of reducing the vibration generated during the turning movement and facilitating viewing of the wear of the blade.

為達上述目的與功效,本創作揭露的旋轉閥係包含一機體;一轉子配置在該機體內,且該轉子表面具有複數個容置凹槽;一第一轉軸結合該轉子,且該第一轉軸用以帶動該轉子轉動;一刮板組係一長刮板結合於一第二轉軸的軸向表面;以及一齒輪組分別結合該第一轉軸及該第二轉軸。其中該齒輪組轉動用以驅動該刮板組及該轉子轉動,且該長刮板轉入該轉子表面的容置凹槽內以進行刮離黏滯性物料;更進一步,該長刮板對該轉子表面的各該容置凹槽,係以跳間隔的形式循環地逐一進入各該容置凹槽。In order to achieve the above object and effect, the rotary valve disclosed in the present invention comprises a body; a rotor is disposed in the body, and the rotor surface has a plurality of receiving grooves; a first rotating shaft is coupled to the rotor, and the first The rotating shaft is used to drive the rotor to rotate; a scraping plate assembly is coupled to a longitudinal surface of a second rotating shaft; and a gear set is coupled to the first rotating shaft and the second rotating shaft, respectively. The gear set is rotated to drive the squeegee set and the rotor to rotate, and the long squeegee is transferred into the receiving groove of the rotor surface to scrape off the viscous material; further, the long squeegee pair Each of the accommodating grooves of the surface of the rotor is cyclically entered into each of the accommodating grooves one by one in a jump interval.

以下即依本創作的目的與功效舉出較佳實施例,並配合圖式詳細說明。The preferred embodiments are set forth below with reference to the purpose and function of the present invention.

(10)‧‧‧機體(10) ‧ ‧ body

(12)‧‧‧觀視開口(12) ‧ ‧ viewing opening

(14)‧‧‧封蓋(14) ‧ ‧ cover

(16)‧‧‧入料口(16)‧‧‧Inlet

(20)‧‧‧第一轉軸(20)‧‧‧First shaft

(22)‧‧‧轉子(22) ‧‧‧Rotor

(24)‧‧‧容置凹槽(24) ‧‧‧ accommodating grooves

(241)~(245)‧‧‧容置凹槽(241)~(245)‧‧‧ accommodating grooves

(30)‧‧‧第二轉軸(30) ‧‧‧second shaft

(32)‧‧‧刮板組(32)‧‧‧Scratch group

(34)‧‧‧長刮板(34)‧‧‧Long scraper

(40)‧‧‧齒輪組(40)‧‧‧ Gear Set

(42)‧‧‧主動齒輪(42)‧‧‧Drive gear

(44)‧‧‧從動齒輪(44)‧‧‧ driven gear

第1圖係本創作外觀圖。The first picture is the appearance of the creation.

第2圖係本創作轉子與刮板組外觀圖。Figure 2 is an external view of the rotor and scraper set.

第3圖係本創作轉子、刮板組與齒輪組的結合示意圖。The third figure is a schematic diagram of the combination of the rotor, the scraper set and the gear set of the present invention.

第4圖係本創作的使用示意圖。Figure 4 is a schematic diagram of the use of this creation.

第5圖係本創作另一轉子的結構示意圖。Figure 5 is a schematic view of the structure of another rotor of the present invention.

請參閱第1圖所示,本創作係一機體(10)的表面具有一觀視 開口(12),且一封蓋(14)用以封閉該觀視開口(12)。其次該機體(10)上具有一入料口(16)。又一第一轉軸(20)及一第二轉軸(30)穿置於該機體(10)。Please refer to Figure 1, the creation of a body (10) has a view on the surface. An opening (12) and a cover (14) are used to close the viewing opening (12). Next, the body (10) has an inlet (16). A further first rotating shaft (20) and a second rotating shaft (30) are placed on the body (10).

請參閱第2圖,一轉子(22)配置在該機體內(未顯示),且該轉子(22)表面具有複數個容置凹槽(24);該第一轉軸(20)係結合該轉子(22),且該第一轉軸(20)用以帶動該轉子(22)轉動。又一刮板組(32)係一長刮板(34)結合該第二轉軸(30),且該長刮板(34)位於該第二轉軸(30)的軸向表面,此外該長刮板(34)容置在該機體(未顯示)內。Referring to FIG. 2, a rotor (22) is disposed in the body (not shown), and the surface of the rotor (22) has a plurality of receiving grooves (24); the first rotating shaft (20) is coupled to the rotor. (22), and the first rotating shaft (20) is used to drive the rotor (22) to rotate. The other scraper set (32) is a long scraper (34) coupled to the second rotating shaft (30), and the long scraping plate (34) is located on the axial surface of the second rotating shaft (30), in addition to the long scraping The plate (34) is housed within the body (not shown).

請參閱第3圖,一齒輪組(40)係包含一主動齒輪(42)及一從動齒輪(44)。該主動齒輪(42)係配接於該第一轉軸(20)的一端,該從動齒輪(44)配接於該第二轉軸(30)的一端,且該主動齒輪(42)嚙合該從動齒輪(44)。是以該第一轉軸(20)及該轉子(22)產生轉動,可藉由該齒輪組(40)傳遞扭力,進而使該第二轉軸(30)及該長刮板(34)轉動。上述的主動齒輪(42)與該從動齒輪(44)係可選自於該斜齒輪或螺旋齒輪,圖中顯示為斜齒輪。選用前述的齒輪型式可以使齒輪間的嚙合精準且傳動更為平順,有效降低震動與噪音。Referring to Figure 3, a gear set (40) includes a drive gear (42) and a driven gear (44). The driving gear (42) is coupled to one end of the first rotating shaft (20), the driven gear (44) is coupled to one end of the second rotating shaft (30), and the driving gear (42) engages the slave gear Moving gear (44). The first rotating shaft (20) and the rotor (22) are rotated, and the torque is transmitted by the gear set (40), thereby rotating the second rotating shaft (30) and the long scraping plate (34). The above-described driving gear (42) and the driven gear (44) may be selected from the helical gear or the helical gear, and are shown as helical gears. The use of the aforementioned gear type can make the gearing between the gears accurate and the transmission smoother, effectively reducing vibration and noise.

再請參閱第1圖,該機體(10)的觀視開口(12)係用以相對該轉子(未顯示)與該長刮板(34)。是以該封蓋(14)打開後,使用者可以方便查看長刮板(34)的磨損情形,或者進行更換長刮板(34)。Referring again to Figure 1, the viewing opening (12) of the body (10) is for opposing the rotor (not shown) and the long screed (34). After the cover (14) is opened, the user can conveniently view the wear of the long squeegee (34) or replace the long squeegee (34).

由第3圖可知,該齒輪組(40)的主動齒輪(42)與從動齒輪(44)可被設定具有預定的齒輪齒數比。請參閱第4圖,該轉子(22)表面的容置凹槽(24)可以為五個,並分別予以標示為(241)、(242)、(243)、(244)及(245)。是以在預定的齒輪齒數比下,可使該長刮板(34)對該轉子(22)表面的各該容 置凹槽(24),係以公差大於1的等差數列形式逐一進入各該容置凹槽(24)進行黏滯材料的刮除。例如該長刮板(34)完成刮除該容置凹槽(241)內部的黏滯材料後,該長刮板(34)不會立即進入該容置凹槽(242),俟該容置凹槽(243)轉動到待刮除位置時,該長刮板(34)可進入該容置凹槽(243)內進行刮除作業。同理,隨後該長刮板(34)跳過容置凹槽(244),而對容置凹槽(245)進行刮除。該長刮板(34)再次進行刮除動作則是對應該容置凹槽(242),及間隔後的容置凹槽(244),隨後再重覆先前的順序。換言之,長刮板(34)的刮除順序為1-3-5-2-4,然後重覆。是以對各該容置凹槽(241)~(245)而言,長刮板(34)係以跳間隔的形式循環地逐一進入各該容置凹槽。上述的說明,該長刮板(34)係以間隔為一的形式對各該容置凹槽(24)形成跳間隔,藉由調整齒輪組(未顯示)的齒輪齒數比也可以形成間隔為二或三的跳間隔形式。換言之,該長刮板(34)對該容置凹槽(24)的刮除順序為1-4-2-5-3,然後重覆。As can be seen from Fig. 3, the drive gear (42) and the driven gear (44) of the gear set (40) can be set to have a predetermined gear ratio. Referring to Fig. 4, the receiving recesses (24) on the surface of the rotor (22) may be five and are designated as (241), (242), (243), (244) and (245), respectively. Therefore, the long scraper (34) can be made to the surface of the rotor (22) at a predetermined gear ratio. The groove (24) is inserted into each of the accommodating grooves (24) one by one in the form of an arithmetic progression with a tolerance of more than one to scrape the viscous material. For example, after the long squeegee (34) finishes scraping the viscous material inside the accommodating recess (241), the long squeegee (34) does not immediately enter the accommodating recess (242), and the accommodating recess When the groove (243) is rotated to the position to be scraped, the long squeegee (34) can enter the accommodating recess (243) for the scraping operation. Similarly, the long squeegee (34) then skips the accommodating recess (244) and scrapes the accommodating recess (245). The long scraper (34) performs the scraping action again to accommodate the recess (242), and the accommodating recess (244) after the interval, and then repeat the previous sequence. In other words, the long scraper (34) is scraped in the order of 1-3-5-2-4 and then repeated. Therefore, for each of the accommodating grooves (241) to (245), the long squeegees (34) are cyclically entered into the accommodating grooves one by one in a hopping interval. In the above description, the long squeegee (34) forms a jump interval for each of the accommodating recesses (24) in a one-to-one interval, and the interval between the gear teeth of the gear set (not shown) can also be formed as an interval. Two or three jump interval forms. In other words, the long scraper (34) scrapes the receiving groove (24) in the order of 1-4-2-5-3 and then repeats.

值得注意的是,該長刮板(34)對該容置凹槽(24)形成跳間隔形式,相對地該長刮板(34)的轉速就可以降低,加上單一長刮板(34)不會撥動到已刮落的黏滯材料,故不但可以有效降低整體旋轉閥的震動情形,也可以使旋轉閥內部較為乾淨。It should be noted that the long squeegee (34) forms a jump interval for the accommodating recess (24), and the rotational speed of the long squeegee (34) can be reduced, plus a single long squeegee (34) It does not move to the viscous material that has been scraped off, so it can not only effectively reduce the vibration of the whole rotary valve, but also make the inside of the rotary valve relatively clean.

請參閱第5圖,本創作的轉子(22)表面可以具有八個容置凹槽(24),而且該長刮板(34)對各該容置凹槽(24)的刮除順序為1-4-7-2-5-8-3-6,然後重覆。或是選用其他跳間隔形式。Referring to FIG. 5, the rotor (22) surface of the present invention may have eight receiving grooves (24), and the long scraping plate (34) has a scraping order of 1 for each of the receiving grooves (24). -4-7-2-5-8-3-6, then repeat. Or choose another type of jump interval.

上述實施例僅為例示性說明本創作之技術及其功效,而非用於限制本創作。任何熟於此項技術人士均可在不違背本創作之技術原理及精神的情況下,對上述實施例進行修改及變化,因此本創作之權利保護範 圍應如後所述之申請專利範圍所列。The above embodiments are merely illustrative of the techniques of the present invention and their effects, and are not intended to limit the present invention. Anyone who is familiar with this technology can modify and change the above embodiments without violating the technical principles and spirit of this creation. Therefore, the scope of protection of this creation is The scope of the patent application is as follows.

(10)‧‧‧機體(10) ‧ ‧ body

(12)‧‧‧觀視開口(12) ‧ ‧ viewing opening

(14)‧‧‧封蓋(14) ‧ ‧ cover

(16)‧‧‧入料口(16)‧‧‧Inlet

(20)‧‧‧第一轉軸(20)‧‧‧First shaft

(30)‧‧‧第二轉軸(30) ‧‧‧second shaft

(34)‧‧‧長刮板(34)‧‧‧Long scraper

Claims (4)

一種自清式旋轉閥改良結構,係用以刮離黏滯性物料,其包含:一機體;一轉子,其表面具有複數個容置凹槽,且該轉子配置在該機體內;一第一轉軸,係結合該轉子,且該第一轉軸用以帶動該轉子轉動;一刮板組,係一長刮板結合於一第二轉軸的軸向表面;一齒輪組,係包含一主動齒輪嚙合一從動齒輪,其中該主動齒輪配接於該第一轉軸,該從動齒輪配接於該第二轉軸;其中該齒輪組轉動用以驅動該刮板組及該轉子轉動,且該長刮板轉入該轉子表面的容置凹槽內以進行刮離黏滯性物料,更進一步,該長刮板對該轉子表面的各該容置凹槽,係以跳間隔的形式循環地逐一進入各該容置凹槽。A self-cleaning rotary valve improved structure for scraping off a viscous material, comprising: a body; a rotor having a plurality of receiving grooves on a surface thereof, and the rotor is disposed in the body; a rotating shaft is coupled to the rotor, and the first rotating shaft is used to drive the rotor to rotate; a scraping plate group is coupled to a long surface of the second rotating shaft; a gear set includes a driving gear meshing a driven gear, wherein the driving gear is coupled to the first rotating shaft, the driven gear is coupled to the second rotating shaft; wherein the gear set rotates to drive the scraper set and the rotor rotates, and the long scraping The plate is transferred into the accommodating groove of the surface of the rotor to scrape off the viscous material, and further, the long squeegee enters the accommodating groove of the surface of the rotor cyclically one by one in a jump interval Each of the receiving grooves. 如申請專利範圍第1項所述之自清式旋轉閥改良結構,其中該機體具有一觀視開口及一封蓋,該觀視開口係相對該轉子與該長刮板,該封蓋用以封閉該觀視開口。The self-cleaning rotary valve improved structure according to claim 1, wherein the body has a viewing opening and a cover, the viewing opening is opposite to the rotor and the long squeegee, and the cover is used for Close the viewing opening. 如申請專利範圍第1項所述之自清式旋轉閥改良結構,其中該齒輪組係選自斜齒輪組或螺旋齒輪組。The self-cleaning rotary valve improved structure of claim 1, wherein the gear set is selected from the group consisting of a helical gear set or a helical gear set. 如申請專利範圍第1項所述之自清式旋轉閥改良結構,其中該轉子表面的該容置凹槽數量為複數個。The self-cleaning rotary valve improved structure according to claim 1, wherein the number of the receiving grooves on the surface of the rotor is plural.
TW103214569U 2014-08-14 2014-08-14 Improved structure of self-cleaning rotary valve TWM496641U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI597445B (en) * 2015-12-21 2017-09-01 世界先進積體電路股份有限公司 Throttle valve
US9958073B2 (en) 2016-06-16 2018-05-01 Vanguard International Semiconductor Corporation Throttle valve
CN114684631A (en) * 2022-03-11 2022-07-01 覃浩成 Clinker blanking device for cement production and processing

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI597445B (en) * 2015-12-21 2017-09-01 世界先進積體電路股份有限公司 Throttle valve
US9958073B2 (en) 2016-06-16 2018-05-01 Vanguard International Semiconductor Corporation Throttle valve
CN114684631A (en) * 2022-03-11 2022-07-01 覃浩成 Clinker blanking device for cement production and processing
CN114684631B (en) * 2022-03-11 2023-10-13 旺苍川煤水泥有限责任公司 Clinker discharging device for cement production and processing

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