TWM496523U - Energy-saving carbon-reducing compound plastic pellet production mechanism - Google Patents

Energy-saving carbon-reducing compound plastic pellet production mechanism Download PDF

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Publication number
TWM496523U
TWM496523U TW103220680U TW103220680U TWM496523U TW M496523 U TWM496523 U TW M496523U TW 103220680 U TW103220680 U TW 103220680U TW 103220680 U TW103220680 U TW 103220680U TW M496523 U TWM496523 U TW M496523U
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Taiwan
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reaction
motor
screw
kneading
mixing
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TW103220680U
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Chinese (zh)
Inventor
long-wen Zhou
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Perfection Mighty Ind Co Ltd
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Priority to TW103220680U priority Critical patent/TWM496523U/en
Publication of TWM496523U publication Critical patent/TWM496523U/en

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節能減碳複合式塑粒之製造機構Energy-saving and carbon-reducing composite plastic pellet manufacturing mechanism

本創作係與一種塑粒製造機有關。This creation is related to a plastic pellet manufacturing machine.

按,請參閱第1圖所示,係為習知塑粒製造機之示意圖,其係揭露有一種習知塑粒製造機,該塑粒製造機係具有複數個儲料桶1,且該等儲料桶1係連接有一定量混合機2,該定量混合機2係連接有一雙軸押出機3,該雙軸押出機3係連接有一冷卻裝置4,藉此,可將一含NCO之異氰酸鹽聚合物、一含OH之羥化合物以及一架橋劑分別儲存於該等儲料桶1,並同時輸送至該定量混合機2內加熱熔融成一液態之熱塑性聚氨酯樹脂,接著再透過該雙軸押出機3將該熱塑性聚氨酯樹脂押出至該冷卻裝置4進行水中造粒,以取得塑粒成品,其中,該水中造粒係將該熱塑性聚氨酯樹脂由該雙軸押出機3擠出,使該熱塑性聚氨酯樹脂形成條狀,再透過該冷卻裝置4將該熱塑性聚氨酯樹脂切割成圓形或圓柱形之塊狀,並讓該塊狀的熱塑性聚氨酯樹脂落入一水槽中冷卻形成一塑粒,最後再藉由一加熱器將該塑粒烘乾,便可將該塑粒包裝後送至下游,以後製成各式產品。According to FIG. 1 , it is a schematic view of a conventional plastic pellet manufacturing machine, which discloses a conventional plastic pellet manufacturing machine having a plurality of storage buckets 1 and such The storage tank 1 is connected to a certain amount of mixer 2, which is connected with a biaxial extruder 3, which is connected with a cooling device 4, whereby an NCO-containing isocyanate can be connected. An acid salt polymer, an OH-containing hydroxy compound, and a bridging agent are respectively stored in the storage tanks 1 and simultaneously sent to the quantitative mixing machine 2 to be heated and melted into a liquid thermoplastic polyurethane resin, and then passed through the double shaft. The extruder 3 extrudes the thermoplastic polyurethane resin to the cooling device 4 for granulation in water to obtain a finished plastic product, wherein the water granulation system extrudes the thermoplastic polyurethane resin from the biaxial extruder 3 to make the thermoplastic The polyurethane resin is formed into a strip shape, and the thermoplastic polyurethane resin is cut into a circular or cylindrical block shape through the cooling device 4, and the block-shaped thermoplastic polyurethane resin is dropped into a water tank to be cooled to form a plastic pellet, and finally borrow The plastic pellets are dried by a heater, and the plastic pellets are packaged and sent downstream, and then various products are produced.

惟,上述習知塑粒製造機係存有下列缺點:However, the above conventional plastic pellet manufacturing machine has the following disadvantages:

1、該塑粒製造機係透過該雙軸押出機3進行混鍊、捏合與押送等製程,鑑於該習知雙軸押出機3之長度直徑比為50,直徑約為77cm,使得該雙軸押出機3之長度約為4m,又配合熱塑性聚氨酯樹脂之黏度約為10萬cps,因此,該雙軸押出機3之馬達需要輸出至少200馬力以上之高扭力,而具有150瓩以上之高功率及高耗電等缺點,另,鑑於原物料之反應程度不同,實際上熱塑性聚氨酯樹脂之黏度亦不相同,是以,造成該雙軸押出機3之能源浪費,非常不環保,另,若使用者為提高產量,而提高該 雙軸押出機3之轉速時,會使熱塑性聚氨酯樹脂尚未完全反應即被輸出,進而造成不良品產生,也使得該塑粒製造機在產量與品質上難以兼顧,非常不環保。1. The plastic pellet manufacturing machine performs a process of mixing, kneading and squeezing through the biaxial extruder 3, and the biaxial extruder 3 has a length to diameter ratio of 50 and a diameter of about 77 cm, so that the double shaft is made. The length of the extruding machine 3 is about 4 m, and the viscosity of the thermoplastic polyurethane resin is about 100,000 cps. Therefore, the motor of the biaxial extruder 3 needs to output a high torque of at least 200 hp or more, and has a high power of 150 瓩 or more. And the disadvantages of high power consumption, in addition, in view of the different degree of reaction of the raw materials, in fact, the viscosity of the thermoplastic polyurethane resin is also different, so that the energy of the biaxial extruder 3 is wasted, very environmentally friendly, and if used In order to increase production, increase the When the rotational speed of the biaxial extruder 3 causes the thermoplastic polyurethane resin to be output without being completely reacted, the defective product is produced, and the plastic pellet manufacturing machine is difficult to achieve both in terms of yield and quality, and is extremely environmentally friendly.

2、該定量混合機2之輸出口常會積料而發生阻塞,使得該定量混合機2內之壓力將會增高,容易導致爆管等意外,更進一步使成品不良。2. The output port of the quantitative mixer 2 often accumulates and blocks, so that the pressure in the metering mixer 2 will increase, which may easily lead to accidents such as squibs, and further deteriorate the finished product.

3、製造各式塑粒必需依照產品之物性需求來調整參數,然而,該塑粒製造機係採連續製程,因此,在測試過程中皆需針對每一個參數完成每一個連續製程,故,重覆之連續製程將大大提高能源及資源之浪費。3, the production of various types of plastic pellets must be adjusted according to the physical requirements of the product, however, the plastic pellet manufacturing machine is a continuous process, therefore, in the test process, each continuous process must be completed for each parameter, therefore, heavy The continuous process will greatly increase the waste of energy and resources.

有鑑於此,本案創作人於觀察到上述缺點後,認為習知塑粒製造機實有改進之必要,而遂有本創作之產生。In view of this, after the above-mentioned shortcomings were observed, the creators of this case believed that the conventional plastic pellet manufacturing machine had the necessary improvement, and the creation of this creation was not found.

本創作之主要目的係在提供一種節能減碳複合式塑粒之製造機構,其係針對製程進行最佳化之分段配置,使所輸出之動力可分別配合各階段製程,以避免能源浪費,從而達到節能減碳之效果。The main purpose of this creation is to provide a manufacturing mechanism for energy-saving and carbon-reducing composite plastic pellets, which is optimized for the segmentation of the process, so that the output power can be matched with the various stages of the process to avoid energy waste. Thereby achieving the effect of energy saving and carbon reduction.

本創作之次要目的係在提供一種節能減碳複合式塑粒之製造機構,其係針對定量混合機進行改良,以使成品穩定且避免發生射出孔阻塞。The secondary objective of this creation is to provide a manufacturing mechanism for energy-saving and carbon-reducing composite plastic pellets, which is modified for a quantitative mixer to stabilize the finished product and avoid the occurrence of clogging of the injection holes.

本創作之又一目的係在提供一種節能減碳複合式塑粒之製造機構,其係透過可簡易拆裝之分段製程設備,使塑粒製程可輕易對製程進行試運轉,以取得最佳化的製程參數,並大幅縮短試運轉之時間,俾達經濟效益之增進。Another object of the present invention is to provide a manufacturing mechanism for energy-saving and carbon-reducing composite plastic granules, which is capable of easily performing trial operation on a process through a segmentation process device that can be easily disassembled and assembled to obtain the best. The process parameters are greatly reduced, and the time for commissioning is greatly shortened, and the economic benefits are enhanced.

為達上述主要目的,本創作所提供之節能減碳複合式塑粒之製造機構,其係包含有一射料混合裝置,其係包含有數儲料桶,該等儲料桶係連接有至少一射料混合頭;一入料裝置,其係包含有一入料容置體,該入料容置體內係形成有一入料容室,該入料容室係與該射料混合裝置相 連通,又該入料裝置於該入料容置體之一端係設有一第一馬達,該第一馬達係具有一第一扭力,且該第一馬達係連接有二彼此平行之入料螺桿,該等入料螺桿係置設於該入料容室內;一捏合反應裝置,其係包含有一捏合反應容置體,該捏合反應容置體內係形成有一捏合反應容室,該捏合反應容室係與該入料裝置相連通,又該捏合反應裝置於該捏合反應容置體之一端係設有一第二馬達,該第二馬達係具有一第二扭力,且該第二扭力係大於該第一扭力,該第二馬達係連接有二彼此平行之捏合反應螺桿,且該等捏合反應螺桿係置設於該捏合反應容室內;一反應押送裝置,其係包含有一反應押送容置體,該反應押送容置體內係形成有一反應押送容室,該反應押送容室係與該捏合反應裝置相連通,又該反應押送裝置於該反應押送容置體之一端係設有一第三馬達,該第三馬達係具有一第三扭力,且該第三扭力係大於該第一扭力,該第三馬達係連接有二彼此平行之反應押送螺桿,且該等反應押送螺桿係置設於該反應押送容室內;一冷卻裝置,其係與該反應押送裝置相連接,供承接從該反應押送裝置輸出之塑粒原料混合物,並將該塑粒原料混合物冷卻定型。In order to achieve the above-mentioned main purpose, the manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet provided by the present invention comprises a shot mixing device, which comprises a plurality of storage buckets, and the storage buckets are connected with at least one shot. a material mixing device; a feeding device comprising a material receiving body, wherein the material receiving body is formed with an inlet chamber, and the material receiving chamber is coupled to the material mixing device Connected, and the feeding device is provided with a first motor at one end of the receiving body, the first motor has a first torque, and the first motor is connected with two feeding screws parallel to each other. The feed screw is disposed in the feed chamber; a kneading reaction device includes a kneading reaction container, and the kneading reaction chamber is formed with a kneading reaction chamber, and the kneading reaction chamber is formed And communicating with the feeding device, the kneading reaction device is provided with a second motor at one end of the kneading reaction container, the second motor has a second torque, and the second torque is greater than the first Torque, the second motor is connected with two kneading reaction screws which are parallel to each other, and the kneading reaction screw is disposed in the kneading reaction chamber; and a reaction escrow device includes a reaction accommodating body, the reaction The reaction accommodating chamber is formed with a reaction escaping chamber, the reaction escaping chamber is connected to the kneading reaction device, and the reaction escrow device is provided with a third horse at one end of the reaction escaping body. The third motor has a third torque, and the third torque is greater than the first torque. The third motor is coupled with two reaction staking screws that are parallel to each other, and the reaction sling screws are disposed on the third motor. The reaction is sent to the chamber; a cooling device is connected to the reaction sling device for receiving the plastic granule raw material mixture outputted from the reaction esporting device, and cooling and shaping the plastic granule raw material mixture.

為達上述次要目的,其中,該射料混合裝置係包含有一馬 達,該馬達係具有一輸出軸,該輸出軸係設有一聯軸器,該聯軸器係連接有一轉軸,該轉軸外係套設有一外管,該外管係間隔設有一第一軸承與一第二軸承,該外管於該第一軸承與該第二軸承間係設有一定位座,該定位座沿該外管之徑向設有一第一擋板及一第二擋板,該外管於該定位座之第一擋板與第二擋板間係徑向設有一第一定位片及一第二定位片,又該射料混合裝置於該第一軸承與該第二軸承間係設有一活塞,另該外管係進一步連接有一混合螺桿,藉此,該外管可受該活塞之驅動而沿該外管之軸向往復作動,使該第一定位片推頂該第一擋板時,該混合螺桿具有一第一位置,該第二定位片推頂該第二擋板時,該混合螺桿具有一第二位置。In order to achieve the above secondary purpose, wherein the shot mixing device comprises a horse The motor has an output shaft, and the output shaft is provided with a coupling, the coupling is connected with a rotating shaft, and the outer sleeve of the rotating shaft is provided with an outer tube, and the outer tube is provided with a first bearing and a second bearing, the outer tube is provided with a positioning seat between the first bearing and the second bearing, the positioning seat is provided with a first baffle and a second baffle along a radial direction of the outer tube, the outer bearing A first positioning piece and a second positioning piece are radially disposed between the first baffle and the second baffle of the positioning seat, and the projecting mixing device is disposed between the first bearing and the second bearing a piston is disposed, and the outer tube is further connected with a mixing screw, wherein the outer tube is reciprocated along the axial direction of the outer tube by the piston, so that the first positioning piece pushes the first block In the case of the plate, the mixing screw has a first position, and when the second positioning piece pushes the second baffle, the mixing screw has a second position.

為達上述又一目的,其中,該射料混合裝置與該入料裝置之 間係設有一滑塊,供該射料混合裝置滑動,俾使該入料裝置之入料入口與外界相通。To achieve the above further object, wherein the shot mixing device and the feeding device The slider is provided with a slider for sliding the injection mixing device, so that the inlet of the feeding device communicates with the outside.

本創作所提供之節能減碳複合式塑粒之製造機構,藉由該第 一馬達、該第二馬達、該第三馬達各別配合不同的裝置與製程而輸出合適的扭力,可不需要使用大功率的雙軸押出機來進行混鍊、捏合與押送之連續製程,從而避免於製程中無法調整裝置之最適切參數而浪費能源,且該入料裝置、該捏合反應裝置與該反應押送裝置,係可依不同產品之物料特性,分別調整其押送混鍊與捏合之最佳轉速,亦可快速地將其排列組合至最佳狀態,而可達到快速提升物料混合之效果,故可有效提高混合之均勻性,進而達到節能減碳之效果,此外,更可進一步透過該射料混合裝置之混合螺桿進行往復運動而避免阻塞,以使製程及成品皆更為穩定,另,透過該滑塊可供該射料混合裝置滑動,以供使用者對製程進行試運轉,以取得最佳化的製程參數,並大幅縮短試運轉之時間,俾達經濟效益之增進。The manufacturing unit of the energy-saving and carbon-reducing composite plastic pellet provided by the creation, by the first A motor, the second motor, and the third motor respectively output different torques according to different devices and processes, and can eliminate the need for a high-power two-axis extruder for continuous process of mixing, kneading and escorting, thereby avoiding In the process, the optimum parameters of the device cannot be adjusted to waste energy, and the feeding device, the kneading reaction device and the reaction escing device can respectively adjust the best collateral mixing and kneading according to the material characteristics of different products. The speed can also be quickly combined to the best condition, which can achieve the effect of quickly increasing the mixing of materials, so that the uniformity of mixing can be effectively improved, thereby achieving the effect of energy saving and carbon reduction, and further, through the shooting. The mixing screw of the material mixing device reciprocates to avoid clogging, so that the process and the finished product are more stable, and the slider can be slid through the slider for the user to test the process to obtain Optimize process parameters and significantly reduce the time for commissioning, and increase economic benefits.

[習知][知知]

1‧‧‧儲料桶1‧‧‧ storage bucket

2‧‧‧定量混合機2‧‧‧Quantitative mixer

3‧‧‧雙軸押出機3‧‧‧Double-axis extruder

4‧‧‧冷卻裝置4‧‧‧Cooling device

[本創作][This creation]

10‧‧‧射料混合裝置10‧‧‧shot mixing device

11‧‧‧儲料桶11‧‧‧ storage bucket

12‧‧‧射料混合頭12‧‧‧shot mixing head

13‧‧‧馬達13‧‧‧Motor

131‧‧‧輸出軸131‧‧‧ Output shaft

14‧‧‧聯軸器14‧‧‧Coupling

15‧‧‧轉軸15‧‧‧ shaft

16‧‧‧外管16‧‧‧External management

161‧‧‧第一軸承161‧‧‧First bearing

162‧‧‧第二軸承162‧‧‧second bearing

17‧‧‧定位座17‧‧‧ Positioning Block

171‧‧‧第一擋板171‧‧‧First baffle

172‧‧‧第二擋板172‧‧‧second baffle

173‧‧‧第一定位片173‧‧‧First positioning piece

174‧‧‧第二定位片174‧‧‧Second positioning piece

18‧‧‧活塞18‧‧‧Piston

181‧‧‧缸體181‧‧‧Cylinder

182‧‧‧活塞頭182‧‧‧ piston head

183‧‧‧穿孔183‧‧‧Perforation

19‧‧‧混合螺桿19‧‧‧Mixed screw

20‧‧‧入料裝置20‧‧‧Feeding device

21‧‧‧入料容置體21‧‧‧Incoming material

22‧‧‧入料容室22‧‧‧Into the material room

221‧‧‧入料入口221‧‧‧Inlet entrance

222‧‧‧入料出口222‧‧‧Inlet exports

23‧‧‧第一馬達23‧‧‧First motor

24‧‧‧第一齒輪箱24‧‧‧First gearbox

241‧‧‧第一減速齒輪組241‧‧‧First reduction gear set

25‧‧‧入料螺桿25‧‧‧feed screw

26‧‧‧滑塊26‧‧‧ Slider

27‧‧‧滑軌27‧‧‧Slide rails

30‧‧‧捏合反應裝置30‧‧‧Kneading reaction device

31‧‧‧捏合反應容置體31‧‧‧Kneading reaction chamber

32‧‧‧捏合反應容室32‧‧‧Kneading reaction chamber

321‧‧‧捏合反應入口321‧‧‧Kneading reaction inlet

322‧‧‧捏合反應出口322‧‧‧Kneading reaction exit

33‧‧‧第二馬達33‧‧‧second motor

34‧‧‧第二齒輪箱34‧‧‧Second gearbox

341‧‧‧第二減速齒輪組341‧‧‧Second reduction gear set

35‧‧‧捏合反應螺桿35‧‧‧Kneading reaction screw

37‧‧‧第一壓力感應器37‧‧‧First pressure sensor

38‧‧‧加熱器38‧‧‧heater

40‧‧‧反應押送裝置40‧‧‧Reaction escort device

41‧‧‧反應押送容置體41‧‧‧Responsive escorting body

42‧‧‧反應押送容室42‧‧‧Responsive escorting room

421‧‧‧反應押送入口421‧‧‧Response to the entrance

422‧‧‧反應押送出口422‧‧‧Response to export

43‧‧‧第三馬達43‧‧‧ Third motor

44‧‧‧第三齒輪箱44‧‧‧ third gearbox

441‧‧‧第三減速齒輪組441‧‧‧3rd reduction gear set

45‧‧‧反應押送螺桿45‧‧‧Reaction escort screw

47‧‧‧第二壓力感應器47‧‧‧Second pressure sensor

50‧‧‧冷卻裝置50‧‧‧Cooling device

第1圖係習知塑粒製造機之示意圖。Figure 1 is a schematic view of a conventional plastic pellet manufacturing machine.

第2圖係本創作之組合示意圖。Figure 2 is a schematic diagram of the combination of the creation.

第3圖係本創作之射料混合裝置之剖面示意圖。Figure 3 is a schematic cross-sectional view of the present invention.

第4圖係本創作之入料裝置、捏合反應裝置與反應押送裝置之局部剖面示意圖。Fig. 4 is a partial cross-sectional view showing the feeding device, the kneading reaction device and the reaction escing device of the present invention.

第5圖係本創作之射料混合裝置之作動示意圖,以顯示第一位置之態樣。Figure 5 is a schematic diagram of the actuation of the shot mixing device of the present invention to show the first position.

第6圖係本創作之射料混合裝置之作動示意圖,以顯示第二位置之態樣。Figure 6 is a schematic diagram of the action of the present invention of the shot mixing device to show the second position.

第7圖係本創作之滑塊之作動示意圖。Figure 7 is a schematic diagram of the operation of the slider of the present creation.

請參閱第2圖所示,係為本創作之組合示意圖,並請配合參 閱第3圖及第4圖所示,係為本創作之射料混合裝置之剖面示意圖以及入料裝置、捏合反應裝置與反應押送裝置之局部剖面示意圖,其係揭露有一種節能減碳複合式塑粒之製造機構,該節能減碳複合式塑粒之製造機構係包含有:一射料混合裝置10,其係包含有數儲料桶11,以供儲存數種不同的塑粒原料,並計量輸出,該等儲料桶11係連接有至少一射料混合頭12,可供定量承接該等儲料桶11所導入之塑粒原料,並將該等塑粒原料均勻混合,再以垂流方式灌注而出,該射料混合裝置10係包含有一馬達13,該馬達13係具有一輸出軸131,該輸出軸131係設有一聯軸器14,該聯軸器14係連接有一轉軸15,該轉軸15外係套設有一外管16,該外管係間隔設有一第一軸承161與一第二軸承162,該外管16於該第一軸承161與該第二軸承162間係設有一定位座17,該定位座17沿該外管16之徑向設有一第一擋板171及一第二擋板172,該外管16於該定位座17之第一擋板171與第二擋板172間係徑向設有一第一定位片173及一第二定位片174,又該射料混合裝置10係設有一活塞18,該活塞18係包含有一缸體181,該缸體181內環設有一活塞頭182,該外管16係穿設於該缸體181,且套設於該活塞頭182上,該缸體181於該活塞頭182之相對二側係各設有一穿孔183,又該外管16係進一步連接有一混合螺桿19,藉此,該外管16可受該活塞18之驅動而沿該外管16之軸向往復作動,使該第一定位片173推頂該第一擋板171時,該混合螺桿19具有一第一位置,該第二定位片174推頂該第二擋板172時,該混合螺桿19具有一第二位置。且該第一定位片173與該第二定位片174係螺鎖於該外管16,俾使該第一定位片173與該第二定位片174可調整其相對位置,並隨該外管16軸向移動,而該第一定位片173與該第一擋板171之距離係對應該外管16沿軸向朝該馬達13移動之距離,該第二定位片174與該第二擋板172之距離係對應該外管16沿軸向朝遠離該馬達13方向移動之距離。Please refer to Figure 2, which is a combination diagram of this creation, and please cooperate with Referring to Figures 3 and 4, it is a schematic cross-sectional view of the present invention, and a partial cross-sectional view of the feeding device, the kneading reaction device and the reaction escrow device, which discloses an energy-saving and carbon-reducing composite The manufacturing mechanism of the plastic pellets, the manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellets comprises: a shot mixing device 10, which comprises a plurality of storage buckets 11 for storing several different plastic pellet raw materials and measuring The storage tanks 11 are connected with at least one shot mixing head 12 for quantitatively receiving the plastic pellet raw materials introduced by the storage tanks 11, and uniformly mixing the plastic pellet raw materials, and then sloping The injection mixing device 10 includes a motor 13 having an output shaft 131. The output shaft 131 is coupled to a coupling 14, and the coupling 14 is coupled to a rotating shaft 15, The outer sleeve 16 is provided with an outer tube 16 , and the outer tube 16 is provided with a first bearing 161 and a second bearing 162 . The outer tube 16 is disposed between the first bearing 161 and the second bearing 162 . Positioning seat 17, the positioning seat 17 is along the radial direction of the outer tube 16 There is a first baffle 171 and a second baffle 172. The outer tube 16 is provided with a first positioning piece 173 and a second portion between the first baffle 171 and the second baffle 172 of the positioning base 17 . The positioning piece 174 is further provided with a piston 18, and the piston 18 includes a cylinder 181. The inner ring of the cylinder 181 is provided with a piston head 182. The outer tube 16 is threaded through the cylinder. 181, and is sleeved on the piston head 182, the cylinder 181 is provided with a through hole 183 on opposite sides of the piston head 182, and the outer tube 16 is further connected with a mixing screw 19, thereby The tube 16 can be reciprocated along the axial direction of the outer tube 16 by the driving of the piston 18, and when the first positioning piece 173 is pushed up against the first baffle 171, the mixing screw 19 has a first position. When the two positioning pieces 174 push the second baffle 172, the mixing screw 19 has a second position. The first positioning piece 173 and the second positioning piece 174 are screwed to the outer tube 16 so that the first positioning piece 173 and the second positioning piece 174 can adjust their relative positions and follow the outer tube 16 . The distance between the first positioning piece 173 and the first baffle 171 is corresponding to the distance that the outer tube 16 moves axially toward the motor 13. The second positioning piece 174 and the second baffle 172 The distance is the distance that the outer tube 16 is moved in the axial direction away from the motor 13.

一入料裝置20,其係包含有一入料容置體21,該入料容置 體21內係形成有一入料容室22,該入料容室22係與該射料混合裝置10相連通,供承接從該射料混合頭12垂流灌注而出之塑粒原料混合物,又該入料裝置20於該入料容置體21之一端係設有一第一馬達23,該第一馬達23係具有一第一扭力,該第一馬達23之第一扭力係介於10匹馬力至50匹馬力之間,於本創作之最佳實施例,該第一馬達23之第一扭力係為20匹馬力,該第一馬達23係設有一第一齒輪箱24,該第一齒輪箱24係具有一第一減速齒輪組241,該第一減速齒輪組241之減速比係介於5:1至20:1之間,該入料容置體21於靠近該第一馬達23之一端外壁緣鏤設有一入料入口221,使該入料容室22與該射料混合裝置10藉以相互組接連通,該入料容置體21於靠近該入料入口221之外壁緣係設有一滑軌27,且該射料混合裝置10相對該滑軌27係設有一滑塊26,該滑塊26係可供該射料混合裝置10於該入料容置體21之該滑軌27上滑動,俾露出該入料入口221,該入料容室22之另端更鏤設有一入料出口222,且該第一馬達23係連接有二彼此平行之入料螺桿25,該等入料螺桿25係置設於該入料容室22內,並可受該第一馬達23驅轉作動,以將該塑粒原料混合物混鍊後輸出。a feeding device 20 comprising a receiving body 21 for receiving the material An inlet chamber 22 is formed in the body 21, and the inlet chamber 22 is in communication with the shot mixing device 10 for receiving the plastic material mixture which is poured from the shot mixing head 12, and The feeding device 20 is provided with a first motor 23 at one end of the receiving body 21, the first motor 23 has a first torque, and the first torque of the first motor 23 is 10 horsepower. Between 50 horsepower, in the preferred embodiment of the present invention, the first torque of the first motor 23 is 20 horsepower, and the first motor 23 is provided with a first gear box 24, the first gear box The 24 series has a first reduction gear set 241, the reduction ratio of the first reduction gear set 241 is between 5:1 and 20:1, and the inlet receiving body 21 is adjacent to one end of the first motor 23. The outer wall edge is provided with a feed inlet 221, such that the feed volume chamber 22 and the shot mixing device 10 are connected to each other. The feed container 21 is provided adjacent to the outer edge of the feed inlet 221 a slide rail 27, and the shot mixing device 10 is provided with a slider 26 relative to the slide rail 27, and the slider 26 is provided for the shot mixing device 10 The slide rail 27 of the feed container 21 slides to expose the feed inlet 221, and the other end of the feed chamber 22 is further provided with a feed outlet 222, and the first motor 23 is connected Two feed screws 25 parallel to each other, the feed screws 25 are disposed in the feed chamber 22, and can be driven by the first motor 23 to mix and output the plastic raw material mixture. .

一捏合反應裝置30,其係包含有一捏合反應容置體31,該 捏合反應容置體31內係形成有一捏合反應容室32,該捏合反應容室32係與該入料裝置20相連通,供承接從該入料裝置20輸出之塑粒原料混合物,又該捏合反應裝置30於該捏合反應容置體31之一端係設有一第二馬達33,該第二馬達33係具有一第二扭力,且該第二扭力係大於該第一扭力,該第二馬達33之第二扭力係介於20匹馬力至100匹馬力之間,於本創作之最佳實施例,該第二馬達33之第二扭力係為30匹馬力,該第二馬達33係設有一第二齒輪箱34,該第二齒輪箱34係具有一第二減速齒輪組341,該第二減速齒輪組341之減速比係介於5:1至20:1之間,該捏合反應容置體31於靠近該第二馬達33之一端外壁緣鏤設有一捏合反應入口321,使該 捏合反應容室32與該入料裝置20藉以相互組接連通,該捏合反應容室32之另端更鏤設有一捏合反應出口322,該第二馬達33係連接有二彼此平行之捏合反應螺桿35,且該等捏合反應螺桿35係置設於該捏合反應容室32內,並可受該第二馬達33驅轉作動,以將該塑粒原料混合物捏合反應後輸出,該捏合反應裝置30與該入料裝置20相連接處係設有一第一壓力感應器37,該第一壓力感應器37係感應有一第一壓力,且該第一壓力感應器係與該第二馬達33電性相接,當該第一壓力為每平方公分5公斤至每平方公分150公斤時,該第一壓力感應器37係將控制該第二馬達33帶動該等捏合反應螺桿35作動,於本創作之最佳實施例,當該第一壓力為每平方公分20公斤至每平方公分50公斤時,該第一壓力感應器37係將控制該第二馬達33帶動該等捏合反應螺桿35作動,藉以獲得最佳捏合反應效果,可避免反應壓力不足而造成捏合反應不確實或反應壓力過高而造成捏合反應不完全,另該捏合反應裝置30係設有一加熱器38,供該捏合反應容室32加熱,其中,該加熱器38之溫度係介於50℃至250℃,藉以提高反應速度進一步提高產量,可避免反應溫度不足或反應溫度過高而致變質。a kneading reaction device 30 comprising a kneading reaction container 31, which A kneading reaction chamber 32 is formed in the kneading reaction container 31, and the kneading reaction chamber 32 is in communication with the feeding device 20 for receiving the plastic material raw material mixture output from the feeding device 20, and the kneading is further performed. The reaction device 30 is provided with a second motor 33 at one end of the kneading reaction container 31. The second motor 33 has a second torque, and the second torque is greater than the first torque. The second motor 33 The second torque is between 20 horsepower and 100 horsepower. In the preferred embodiment of the present invention, the second torque of the second motor 33 is 30 horsepower, and the second motor 33 is provided with a first motor. The second gear box 34 has a second reduction gear set 341, and the second reduction gear set 341 has a reduction ratio of between 5:1 and 20:1, and the kneading reaction container 31 is provided with a kneading reaction inlet 321 near the outer wall edge of one end of the second motor 33, so that the The kneading reaction chamber 32 and the feeding device 20 are connected to each other. The other end of the kneading reaction chamber 32 is further provided with a kneading reaction outlet 322, and the second motor 33 is connected with two kneading reaction screws parallel to each other. 35, and the kneading reaction screw 35 is disposed in the kneading reaction chamber 32, and is driven by the second motor 33 to knead the plastic material mixture and output the kneading reaction device 30. A first pressure sensor 37 is connected to the feeding device 20, the first pressure sensor 37 senses a first pressure, and the first pressure sensor is electrically connected to the second motor 33. When the first pressure is 5 kg per square centimeter to 150 kg per square centimeter, the first pressure sensor 37 controls the second motor 33 to drive the kneading reaction screw 35 to operate. In a preferred embodiment, when the first pressure is 20 kg per square centimeter to 50 kg per square centimeter, the first pressure sensor 37 controls the second motor 33 to drive the kneading reaction screw 35 to obtain the most Good kneading reaction effect The kneading reaction device 30 is provided with a heater 38 for heating the kneading reaction chamber 32, wherein the kneading reaction chamber 32 is heated, wherein the kneading reaction device 30 is not heated, and the kneading reaction chamber 32 is heated. The temperature of the device 38 is between 50 ° C and 250 ° C, thereby increasing the reaction rate and further increasing the yield, and avoiding deterioration due to insufficient reaction temperature or excessive reaction temperature.

一反應押送裝置40,其係包含有一反應押送容置體41,該 反應押送容置體41內係形成有一反應押送容室42,該反應押送容室42係與該捏合反應裝置30相連通,供承接從該捏合反應裝置30輸出之塑粒原料混合物,又該反應押送裝置40於該反應押送容置體41之一端係設有一第三馬達43,該第三馬達43係具有一第三扭力,且該第三扭力係大於該第一扭力,該第三馬達43之第三扭力係介於20匹馬力至100匹馬力之間,於本創作之最佳實施例,該第三馬達43之第三扭力係為30匹馬力,該第三馬達43係設有一第三齒輪箱44,該第三齒輪箱44係具有一第三減速齒輪組441,該第三減速齒輪組441之減速比係介於5:1至20:1之間,該反應押送容置體41於靠近該第三馬達43之一端外壁緣鏤設有一反應押送入口421,使該反應押送容室42與該捏合反應裝置30藉以相互組接連通,該反應押送容 室42之另端更鏤設有一反應押送出口422,該第三馬達43係連接有二彼此平行之反應押送螺桿45,且該等反應押送螺桿45係置設於該反應押送容室42內,並可受該第三馬達43驅轉作動,以將該塑粒原料混合物反應押送後輸出,從而完成混鍊、捏合與押送作業,該反應押送裝置40與該捏合反應裝置30相連接處係設有一第二壓力感應器47,該第二壓力感應器47係感應有一第二壓力,且該第二壓力感應器47係與該第三馬達43電性相接,當該第二壓力為每平方公分10公斤至每平方公分200公斤時,該第二壓力感應器47係將控制該第三馬達43帶動該等反應押送螺桿45作動,於本創作之最佳實施例,當該第二壓力為每平方公分50公斤至每平方公分100公斤時,該第二壓力感應器47係將控制該第三馬達43帶動該等反應押送螺桿45作動,藉以獲得最佳反應押送效果,可避免反應壓力不足而造成反應押送不確實或反應壓力過高而造成反應押送不完全。a reaction escort device 40, comprising a reaction escort housing 41, A reaction escaping chamber 42 is formed in the reaction accommodating container 41, and the reaction sumping chamber 42 is in communication with the kneading reaction device 30 for receiving the plastic granule raw material mixture output from the kneading reaction device 30, and the reaction The urging device 40 is provided with a third motor 43 at one end of the reaction accommodating body 41. The third motor 43 has a third torque, and the third torque is greater than the first torque. The third motor 43 The third torque is between 20 horsepower and 100 horsepower. In the preferred embodiment of the present invention, the third torque of the third motor 43 is 30 horsepower, and the third motor 43 is provided with a first a third gear box 44 having a third reduction gear set 441, the reduction ratio of the third reduction gear set 441 is between 5:1 and 20:1, and the reaction accommodating body A reaction escort inlet 421 is disposed adjacent to an outer wall edge of one end of the third motor 43 so that the reaction sump chamber 42 and the kneading reaction device 30 are connected to each other. The other end of the chamber 42 is further provided with a reaction esporting outlet 422. The third motor 43 is connected with two reaction staking screws 45 which are parallel to each other, and the reaction staking screws 45 are disposed in the reaction escaping chamber 42. And the third motor 43 can be driven to drive, and the plastic pellet raw material mixture is reacted and outputted, thereby completing the mixing, kneading and squeezing operations, and the reaction splicing device 40 is connected with the kneading reaction device 30. There is a second pressure sensor 47, the second pressure sensor 47 senses a second pressure, and the second pressure sensor 47 is electrically connected to the third motor 43 when the second pressure is per square. When the centimeters are 10 kg to 200 kg per square centimeter, the second pressure sensor 47 controls the third motor 43 to drive the reaction staking screws 45 to operate. In the preferred embodiment of the present invention, when the second pressure is When the square pressure is 50 kg to 100 kg per square centimeter, the second pressure sensor 47 controls the third motor 43 to drive the reaction staking screw 45 to obtain the best reaction escort effect, thereby avoiding insufficient reaction pressure. The reaction escorting is not correct or the reaction pressure is too high, resulting in incomplete reaction escorting.

一冷卻裝置50,其係與該反應押送裝置40相連接,供承接從該反應押送裝置40輸出之塑粒原料混合物,並將該塑粒原料混合物冷卻定型。A cooling device 50 is coupled to the reaction squeezing device 40 for receiving the plastic granule raw material mixture output from the reaction urging device 40, and cooling and shaping the plastic granule raw material mixture.

為供進一步瞭解本創作構造特徵、運用技術手段及所預期達成之功效,茲將本創作使用方式加以敘述,相信當可由此而對本創作有更深入且具體之瞭解,如下所述:請繼續參閱第2圖至第4圖所示,透過該節能減碳複合式塑粒之製造機構,使用者只需將二苯基甲烷二異氰酸酯、多元醇、二羥基丁烷及催化劑等所需之原料分別置放於該等儲料桶11,並輸送至該射料混合頭12均勻混合,其中,該等儲料桶11與該射料混合頭12間係設有一定量泵浦,使該等原料可定量輸入該射料混合頭12,而過量之原料則可再回流至該等儲料桶11,以維持該等原料之最佳狀態,該等原料於該射料混合頭12均勻混合之後,再灌注於該入料裝置20,經混鍊後再輸出送至該捏合反應裝置30進行捏合反應,而後再輸出送至該反應押送裝置40完成混鍊、捏 合與押送作業,即可經該冷卻裝置50進行強制冷卻定型,從而完成塑粒製造,藉此,本創作透過該第一馬達23、該第二馬達33、該第三馬達43配合塑粒原料混合物之混合狀態分別輸出該第一扭力、該第二扭力及該第三扭力,相較習知雙軸押出機之高扭力、高功率及高耗電等缺點,本創作除大幅降低馬達輸出扭力,且整體功率及電量低(約為80瓩),此外,該入料裝置20、該捏合反應裝置30與該反應押送裝置40係可依各式塑粒產品之物料、特性及品質等,分別調整該等馬達之扭力以及該等螺桿之轉速,而可達到獨立調整物料混合、捏合反應及混鏈之效果,而進一步提高本創作之塑粒品質及產量。In order to further understand the characteristics of this creation, the use of technical means and the expected results, we will use the way of using this creation. I believe that we can have a deeper and more specific understanding of this creation, as follows: Please continue to refer to As shown in Fig. 2 to Fig. 4, through the manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet, the user only needs to separately prepare the raw materials required for diphenylmethane diisocyanate, polyol, dihydroxybutane and catalyst. Disposed in the storage tanks 11 and sent to the shot mixing head 12 for uniform mixing, wherein the storage tanks 11 and the shot mixing head 12 are provided with a certain amount of pumps, so that the raw materials can be The shot mixing head 12 is metered in, and excess material can be re-flowed back to the storage tanks 11 to maintain the optimum state of the materials, after the materials are uniformly mixed in the shot mixing head 12, and then After being mixed into the feeding device 20, after being mixed, the output is sent to the kneading reaction device 30 for kneading reaction, and then output to the reaction squeezing device 40 to complete the mixing and pinching. And the escrow operation, the forced cooling and setting of the cooling device 50 is performed, thereby completing the plastic pellet manufacturing, whereby the creation of the plastic material is matched by the first motor 23, the second motor 33, and the third motor 43. The mixed state of the mixture respectively outputs the first torsion force, the second torsion force and the third torsion force. Compared with the high torque, high power and high power consumption of the conventional two-axis extruder, the creation greatly reduces the output torque of the motor. The overall power and the amount of electricity are low (about 80 瓩). In addition, the feeding device 20, the kneading reaction device 30 and the reaction urging device 40 can respectively be based on the materials, characteristics and qualities of various plastic granule products. By adjusting the torque of the motors and the rotation speed of the screws, the effects of material mixing, kneading reaction and mixed chain can be independently adjusted, thereby further improving the quality and yield of the plastic pellets of the present invention.

值得一提的是,該等入料螺桿25、該等捏合反應螺桿35及 該等反應押送螺桿45之長度直徑比係介於15至30之間,本創作一較佳實施例係使用直徑為77cm之螺桿,使該等入料螺桿25、該等捏合反應螺桿35及該等反應押送螺桿45之長度係介於1155至2310cm,相較於習知雙軸押出機之主軸桿高達50之長度直徑比及4m之長度,本創作大幅縮短螺桿之長度,除可降低馬達之扭力,更可降低整體功率及耗電量,從而達到節省能源之效果,另,該等入料螺桿25、該等捏合反應螺桿35及該等反應押送螺桿45之長度直徑比係可不一樣,於本創作之一較佳實施例中,該等入料螺桿25、該等捏合反應螺桿35及該等反應押送螺桿45之長度直徑比分別為15:25:30或為30:15:20,換言之,本創作可依塑粒產品之需求、物性、品質等,配合該等馬達之扭力及該等螺桿之轉速,進一步調整螺桿之長度直徑比,而可達到獨立調整物料混合、反應及混鏈之效果,而進一步提高本創作之塑粒品質及產量。It is worth mentioning that the feed screw 25, the kneading reaction screw 35 and The reaction staking screw 45 has a length to diameter ratio of between 15 and 30. In a preferred embodiment of the present invention, a screw having a diameter of 77 cm is used, and the feed screw 25, the kneading reaction screw 35, and the like are used. The length of the reaction staking screw 45 is between 1155 and 2310 cm. Compared with the length-to-diameter ratio of the spindle shaft of the conventional twin-axis extruder up to 50 and the length of 4 m, the creation greatly shortens the length of the screw, and the motor can be reduced. The torque can further reduce the overall power and power consumption, thereby achieving the effect of saving energy. Moreover, the length-diameter ratios of the feed screw 25, the kneading reaction screw 35 and the reaction urging screw 45 can be different. In a preferred embodiment of the present invention, the length-to-diameter ratios of the feed screw 25, the kneading reaction screw 35, and the reaction urging screw 45 are respectively 15:25:30 or 30:15:20, in other words, According to the demand, physical properties and quality of the plastic granules, the creation can further adjust the length-diameter ratio of the screw according to the torque of the motors and the rotation speed of the screws, and can independently adjust the material mixing, reaction and mixed chain. effect , While further improving grain quality and yield of this plastic creation.

於本創作實施例中,該捏合反應裝置30係設有一加熱器 38,供該捏合反應容室32加熱,其中,該加熱器38之溫度係介於50℃至250℃,於另一實施例中,該入料裝置20、該捏合反應裝置30及該反應押送裝置40皆可選用裝設一加熱器,藉此,本創作可依塑粒產品之需求、物 性、品質等,配合該等馬達之扭力及該等螺桿之轉速、螺桿之長度直徑比,來調整加熱溫度,可避免反應溫度不足或反應溫度過高而致變質,而可達到獨立調整物料混合、反應及混鏈之效果,而進一步提高本創作之塑粒品質及產量。In the present embodiment, the kneading reaction device 30 is provided with a heater. 38, heating the kneading reaction chamber 32, wherein the temperature of the heater 38 is between 50 ° C and 250 ° C. In another embodiment, the feeding device 20, the kneading reaction device 30, and the reaction escort The device 40 can be optionally equipped with a heater, whereby the creation can be based on the demand of the plastic product. The quality, quality, etc., in accordance with the torque of the motors and the speed of the screws, the length to diameter ratio of the screw, to adjust the heating temperature, can avoid the reaction temperature is too low or the reaction temperature is too high and deteriorate, and can achieve independent adjustment of material mixing The effect of the reaction and the mixed chain, and further improve the quality and yield of the plastic pellets of the creation.

請繼續參閱第5圖及第6圖所示,係為本創作之射料混合裝 置之作動示意圖,當該等原料於使用該射料混合裝置10進行射料時,使用者只要將氣體依序由該等穿孔183輪流輸入該缸體181內,該氣體便會推動該活塞頭182連動該混合螺桿19進行往復移動,而使該混合螺桿19可於該射料混合頭12內藉由往復運動推除殘留聚積之原料,並進一步避免該等原料囤積於該射料混合頭12內而造成阻塞,使該射料混合頭12之出料可更為穩定。於本創作一較佳實施例中,該混合螺桿19進行往復運動之週期係介於每分鐘1次至60次,可使成品穩定且不易發生爆管或該射料混合頭12阻塞。值得一提的是,當該混合螺桿19於該第一位置時,該混合螺桿19距該等入料螺桿25係介於20mm至50mm之間,當該混合螺桿19於該第二位置時,該混合螺桿19距該等入料螺桿25係介於1mm至5mm之間,藉此,不僅可推出該射料混合頭12內之殘料,且使該混合螺桿19與該等入料螺桿25不會發生碰撞而斷裂。Please continue to refer to Figure 5 and Figure 6. In the operation diagram, when the raw materials are used to shoot the material by using the shot mixing device 10, the user only needs to sequentially input the gas into the cylinder 181 from the perforations 183, and the gas will push the piston head. 182 interlocking the mixing screw 19 to reciprocate, so that the mixing screw 19 can retreat the residual accumulated material in the shot mixing head 12 by reciprocating motion, and further prevent the raw materials from being accumulated in the shot mixing head 12 The inside is blocked, so that the discharge of the shot mixing head 12 can be more stable. In a preferred embodiment of the present invention, the cycle of the reciprocating motion of the mixing screw 19 is between 1 and 60 times per minute, so that the finished product is stable and the tube is not easily smashed or the mixing head 12 is blocked. It is worth mentioning that when the mixing screw 19 is in the first position, the mixing screw 19 is between 20 mm and 50 mm from the feeding screw 25, when the mixing screw 19 is in the second position. The mixing screw 19 is between 1 mm and 5 mm from the feed screw 25, whereby not only the residue in the shot mixing head 12 but also the mixing screw 19 and the feed screw 25 can be pushed out. It will break without collision.

請繼續參閱第7圖所示,係為本創作之滑塊之作動示意圖,當使用者欲進行試運轉時,僅需於該滑軌27上滑動該滑塊26,使該射料混合裝置10滑動,即可露出該入料入口221,藉此,使用者便可透過該入料入口221直接入料,進行試運轉,以取得最佳化製程參數,藉此,使用者可針對各階段製程進行試運轉,以取得最佳化的製程參數,並大幅縮短試運轉之時間,俾達節能減碳之效果。Please continue to refer to FIG. 7 , which is a schematic diagram of the operation of the slider of the present invention. When the user wants to perform the test run, only the slider 26 needs to be slid on the slide rail 27 to make the shot mixing device 10 . By sliding, the inlet inlet 221 can be exposed, whereby the user can directly feed through the inlet inlet 221 and perform trial operation to obtain optimized process parameters, thereby allowing the user to process for each stage. The test run is carried out to obtain optimized process parameters, and the test run time is greatly shortened, and the effect of energy saving and carbon reduction is achieved.

茲,再將本創作之特徵及其可達成之預期功效陳述如下:Hereby, the characteristics of this creation and its achievable expected effects are stated as follows:

1、本創作之節能減碳複合式塑粒之製造機構,藉由該第一馬達、該第二馬達、該第三馬達各別配合不同的裝置與製程而輸出合適的 扭力,可不需要使用大功率的雙軸押出機來進行混鍊、捏合與押送之連續製程,從而避免於製程中無法調整裝置之最適切參數而浪費能源,且該入料裝置、該捏合反應裝置與該反應押送裝置,係可依不同產品之物料特性,分別調整其押送混鍊與捏合之最佳轉速,亦可快速地將其排列組合至最佳狀態,而可達到快速提升物料混合之效果,故可有效提高混合之均勻性,進而達到節能減碳之效果。1. The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet of the present invention, the first motor, the second motor and the third motor are respectively matched with different devices and processes to output appropriate The torque can eliminate the need for a high-power two-axis extruder for the continuous process of mixing, kneading and escorting, thereby avoiding wasting energy in the process of not being able to adjust the optimum parameters of the device, and the feeding device and the kneading reaction device And the reaction escrow device can adjust the optimal rotation speed of the collateral mixing and kneading according to the material characteristics of different products, and can also quickly arrange and combine them to the optimal state, thereby achieving the effect of rapidly increasing the material mixing. Therefore, the uniformity of mixing can be effectively improved, thereby achieving the effect of energy saving and carbon reduction.

2、本創作之節能減碳複合式塑粒之製造機構,透過該射料混合裝置之混合螺桿進行往復運動而避免阻塞,以使製程及成品皆更為穩定。2. The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet of the present invention reciprocates through the mixing screw of the shot mixing device to avoid clogging, so that the process and the finished product are more stable.

3、本創作之節能減碳複合式塑粒之製造機構,透過該滑塊可供該射料混合裝置滑動,以供使用者對製程進行試運轉,以取得最佳化的製程參數,並大幅縮短試運轉之時間,俾達經濟效益之增進。3. The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic granule of the present invention can be used to slide the shot mixing device through the slider for the user to test the process to obtain optimized process parameters and greatly Shorten the trial operation time and increase the economic benefits.

綜上所述,本創作在同類產品中實有其極佳之進步實用性,同時遍查國內外關於此類結構之技術資料,文獻中亦未發現有相同的構造存在在先,是以,本創作實已具備新型專利要件,爰依法提出申請。In summary, this creation has its excellent progress and practicality in similar products. At the same time, it has investigated the technical information about such structures at home and abroad. The same structure has not been found in the literature. This creation has already possessed new types of patent requirements, and applied for it according to law.

惟,以上所述者,僅係本創作之一較佳可行實施例而已,故舉凡應用本創作說明書及申請專利範圍所為之等效結構變化,理應包含在本創作之專利範圍內。However, the above-mentioned ones are only one of the preferred embodiments of the present invention, and the equivalent structural changes in the application of the present specification and the scope of the patent application are intended to be included in the scope of the present patent.

20‧‧‧入料裝置20‧‧‧Feeding device

21‧‧‧入料容置體21‧‧‧Incoming material

22‧‧‧入料容室22‧‧‧Into the material room

221‧‧‧入料入口221‧‧‧Inlet entrance

222‧‧‧入料出口222‧‧‧Inlet exports

23‧‧‧第一馬達23‧‧‧First motor

24‧‧‧第一齒輪箱24‧‧‧First gearbox

241‧‧‧第一減速齒輪組241‧‧‧First reduction gear set

25‧‧‧入料螺桿25‧‧‧feed screw

26‧‧‧滑塊26‧‧‧ Slider

27‧‧‧滑軌27‧‧‧Slide rails

30‧‧‧捏合反應裝置30‧‧‧Kneading reaction device

31‧‧‧捏合反應容置體31‧‧‧Kneading reaction chamber

32‧‧‧捏合反應容室32‧‧‧Kneading reaction chamber

321‧‧‧捏合反應入口321‧‧‧Kneading reaction inlet

322‧‧‧捏合反應出口322‧‧‧Kneading reaction exit

33‧‧‧第二馬達33‧‧‧second motor

34‧‧‧第二齒輪箱34‧‧‧Second gearbox

341‧‧‧第二減速齒輪組341‧‧‧Second reduction gear set

35‧‧‧捏合反應螺桿35‧‧‧Kneading reaction screw

37‧‧‧第一壓力感應器37‧‧‧First pressure sensor

38‧‧‧加熱器38‧‧‧heater

40‧‧‧反應押送裝置40‧‧‧Reaction escort device

41‧‧‧反應押送容置體41‧‧‧Responsive escorting body

42‧‧‧反應押送容室42‧‧‧Responsive escorting room

421‧‧‧反應押送入口421‧‧‧Response to the entrance

43‧‧‧第三馬達43‧‧‧ Third motor

44‧‧‧第三齒輪箱44‧‧‧ third gearbox

441‧‧‧第三減速齒輪組441‧‧‧3rd reduction gear set

45‧‧‧反應押送螺桿45‧‧‧Reaction escort screw

47‧‧‧第二壓力感應器47‧‧‧Second pressure sensor

Claims (10)

一種節能減碳複合式塑粒之製造機構,其係包含有:一射料混合裝置,其係包含有數儲料桶,該等儲料桶係連接有至少一射料混合頭;一入料裝置,其係包含有一入料容置體,該入料容置體內係形成有一入料容室,該入料容室係與該射料混合裝置相連通,又該入料裝置於該入料容置體之一端係設有一第一馬達,該第一馬達係具有一第一扭力,且該第一馬達係連接有二彼此平行之入料螺桿,該等入料螺桿係置設於該入料容室內;一捏合反應裝置,其係包含有一捏合反應容置體,該捏合反應容置體內係形成有一捏合反應容室,該捏合反應容室係與該入料裝置相連通,又該捏合反應裝置於該捏合反應容置體之一端係設有一第二馬達,該第二馬達係具有一第二扭力,且該第二扭力係大於該第一扭力,該第二馬達係連接有二彼此平行之捏合反應螺桿,且該等捏合反應螺桿係置設於該捏合反應容室內;一反應押送裝置,其係包含有一反應押送容置體,該反應押送容置體內係形成有一反應押送容室,該反應押送容室係與該捏合反應裝置相連通,又該反應押送裝置於該反應押送容置體之一端係設有一第三馬達,該第三馬達係具有一第三扭力,且該第三扭力係大於該第一扭力,該第三馬達係連接有二彼此平行之反應押送螺桿,且該等反應押送螺桿係置設於該反應押送容室內;一冷卻裝置,其係與該反應押送裝置相連接,供承接從該反應押送裝置輸出之塑粒原料混合物,並將該塑粒原料混合物冷卻定型成塑粒成品;藉此,使本創作可獨力調整該等馬達之扭力,並可達到獨立調整物料混合、反應及混鏈之效果,而進一步提高本創作之塑粒品質及產量,俾達到節能減碳之效果。The invention relates to a manufacturing mechanism for energy-saving and carbon-reducing composite plastic pellets, which comprises: a shot mixing device, which comprises a plurality of storage buckets, wherein the storage buckets are connected with at least one shot mixing head; and a feeding device The utility model comprises a feed receiving body, wherein the feed receiving body is formed with an inlet receiving chamber, the feeding receiving chamber is connected with the injection mixing device, and the feeding device is in the feeding capacity One end of the body is provided with a first motor, the first motor has a first torque, and the first motor is connected with two feeding screws parallel to each other, and the feeding screws are disposed on the feeding a kneading reaction device comprising a kneading reaction container, wherein the kneading reaction body is formed with a kneading reaction chamber, the kneading reaction chamber is connected to the feeding device, and the kneading reaction is further The device is provided with a second motor at one end of the kneading reaction container, the second motor has a second torque, and the second torque is greater than the first torque, and the second motor is connected with two parallel to each other. Kneading reaction screw, and these a reaction screw system is disposed in the kneading reaction chamber; a reaction escort device includes a reaction escaping body, and the reaction accommodating body is formed with a reaction escaping chamber, and the reaction accommodating chamber is The kneading reaction device is connected to each other, and the reaction escing device is provided with a third motor at one end of the reaction escaping body, the third motor has a third torsion force, and the third torsion force is greater than the first torsion force, The third motor is connected with two reaction staking screws parallel to each other, and the reaction squeezing screws are disposed in the reaction escaping chamber; a cooling device is connected to the reaction sling device for receiving from the reaction The plastic material mixture outputted by the escort device is cooled and shaped into a plastic finished product; thereby, the creation can independently adjust the torque of the motors, and the material mixing, reaction and mixed chain can be independently adjusted. The effect is to further improve the quality and output of the plastic pellets of the creation, and achieve the effect of energy saving and carbon reduction. 依據申請專利範圍第1項所述之節能減碳複合式塑粒之製造機構, 其中,該第一馬達之第一扭力係介於10匹馬力至50匹馬力之間,該第二馬達之第二扭力係介於20匹馬力至100匹馬力之間,該第三馬達之第三扭力係介於20匹馬力至100匹馬力之間。According to the manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet described in claim 1 of the patent application scope, Wherein the first torque of the first motor is between 10 horsepower and 50 horsepower, and the second torque of the second motor is between 20 horsepower and 100 horsepower, the third motor The three torsion system is between 20 horsepower and 100 horsepower. 依據申請專利範圍第1項所述之節能減碳複合式塑粒之製造機構,其中,該第一馬達係設有一第一齒輪箱,該第一齒輪箱係具有一第一減速齒輪組,該第一減速齒輪組之減速比係介於5:1至20:1之間,該第二馬達係設有一第二齒輪箱,該第二齒輪箱係具有一第二減速齒輪組,該第二減速齒輪組之減速比係介於5:1至20:1之間,該第三馬達係設有一第三齒輪箱,該第三齒輪箱係具有一第三減速齒輪組,該第三減速齒輪組之減速比係介於5:1至20:1之間。The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet according to claim 1, wherein the first motor is provided with a first gearbox, and the first gearbox has a first reduction gear set. The reduction gear ratio of the first reduction gear set is between 5:1 and 20:1, the second motor is provided with a second gearbox, and the second gearbox has a second reduction gear set, the second The reduction gear ratio of the reduction gear set is between 5:1 and 20:1, and the third motor is provided with a third gearbox having a third reduction gear set, the third reduction gear The reduction ratio of the group is between 5:1 and 20:1. 依據申請專利範圍第1項所述之節能減碳複合式塑粒之製造機構,其中,該捏合反應裝置與該入料裝置相連接處係設有一第一壓力感應器,該第一壓力感應器係感應有一第一壓力,且該第一壓力感應器係與該第二馬達電性相接,當該第一壓力為每平方公分5公斤至每平方公分150公斤時,該第一壓力感應器係將控制該第二馬達帶動該等捏合反應螺桿作動,另該反應押送裝置與該捏合反應裝置相連接處係設有一第二壓力感應器,該第二壓力感應器係感應有一第二壓力,且該第二壓力感應器係與該第三馬達電性相接,當該第二壓力為每平方公分10公斤至每平方公分200公斤時,該第二壓力感應器係將控制該第三馬達帶動該等反應押送螺桿作動。The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet according to claim 1, wherein the kneading reaction device and the feeding device are connected with a first pressure sensor, the first pressure sensor The first pressure sensor is electrically connected to the second motor, and the first pressure sensor is when the first pressure is 5 kg per square centimeter to 150 kg per square centimeter. The second motor is controlled to drive the kneading reaction screw to operate, and the second reaction sensor is coupled to the kneading reaction device to provide a second pressure sensor, and the second pressure sensor senses a second pressure. And the second pressure sensor is electrically connected to the third motor. When the second pressure is 10 kilograms per square centimeter to 200 kilograms per square centimeter, the second pressure sensor controls the third motor. These reactions are driven to push the screw to act. 依據申請專利範圍第1項所述之節能減碳複合式塑粒之製造機構,其中,該射料混合裝置係包含有一馬達,該馬達係具有一輸出軸,該輸出軸係設有一聯軸器,該聯軸器係連接有一轉軸,該轉軸外係套設有一外管,該外管係間隔設有一第一軸承與一第二軸承,該外管於該第一軸承與該第二軸承間係設有一定位座,該定位座沿該外管之徑向設有一第一擋板及一第二擋板,該外管於該定位座之第一擋板與第二擋板間係徑向設有一第一定位片及一第二定位片,又該射料混合裝置於該第一軸承與該第二軸承間 係設有一活塞,另該外管係進一步連接有一混合螺桿,藉此,該外管可受該活塞之驅動而沿該外管之軸向往復作動,使該第一定位片推頂該第一擋板時,該混合螺桿具有一第一位置,該第二定位片推頂該第二擋板時,該混合螺桿具有一第二位置。The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet according to claim 1, wherein the projecting device comprises a motor, the motor having an output shaft, and the output shaft is provided with a coupling The coupling is connected with a rotating shaft, and the outer sleeve of the rotating shaft is provided with an outer tube, and the outer tube is spaced apart from a first bearing and a second bearing, and the outer tube is between the first bearing and the second bearing The locating seat is provided with a first baffle and a second baffle along the radial direction of the outer tube, and the outer tube is radially between the first baffle and the second baffle of the locating block. a first positioning piece and a second positioning piece are disposed, and the shot mixing device is between the first bearing and the second bearing a piston is further disposed, and the outer tube is further connected with a mixing screw, whereby the outer tube can be reciprocated along the axial direction of the outer tube by driving the piston, so that the first positioning piece pushes the first In the case of the baffle, the mixing screw has a first position, and when the second positioning piece pushes the second baffle, the mixing screw has a second position. 依據申請專利範圍第5項所述之節能減碳複合式塑粒之製造機構,其中,當該混合螺桿於該第一位置時,該混合螺桿之末端與該入料螺桿之距離係介於20mm至50mm之間,當該混合螺桿於該第二位置時,該混合螺桿之末端與該入料螺桿之距離係介於1mm至5mm之間。The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet according to claim 5, wherein when the mixing screw is in the first position, the distance between the end of the mixing screw and the feeding screw is 20 mm. Between 50 mm, when the mixing screw is in the second position, the distance between the end of the mixing screw and the feeding screw is between 1 mm and 5 mm. 依據申請專利範圍第5項所述之節能減碳複合式塑粒之製造機構,其中,該外管沿軸向往復移動之頻率為每分鐘1至60次。The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet according to claim 5, wherein the outer tube reciprocates in the axial direction at a frequency of 1 to 60 times per minute. 依據申請專利範圍第1項所述之節能減碳複合式塑粒之製造機構,其中,該射料混合裝置與該入料裝置之間係設有一滑軌,該滑軌上係設有一滑塊,供該射料混合裝置滑動。The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet according to claim 1, wherein a sliding rail is disposed between the injection mixing device and the feeding device, and a sliding block is disposed on the sliding rail. For the shot mixing device to slide. 依據申請專利範圍第1項所述之節能減碳複合式塑粒之製造機構,其中,該捏合反應裝置係設有一加熱器,該加熱器之溫度係介於50℃至250℃。The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet according to claim 1, wherein the kneading reaction device is provided with a heater having a temperature of 50 ° C to 250 ° C. 依據申請專利範圍第1項所述之節能減碳複合式塑粒之製造機構,其中,該等入料螺桿之長度直徑比係介於15至30之間,該等捏合反應螺桿之長度直徑比係介於15至30之間,該等反應押送螺桿之長度直徑比係介於15至30之間。The manufacturing mechanism of the energy-saving and carbon-reducing composite plastic pellet according to claim 1, wherein the length-to-diameter ratio of the feeding screw is between 15 and 30, and the length-to-diameter ratio of the kneading reaction screw The system is between 15 and 30, and the length ratio of the reaction staking screws is between 15 and 30.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI594863B (en) * 2014-11-21 2017-08-11 Perfection Mighty Industrial Co Ltd Composite plastic body manufacturing mechanism

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI594863B (en) * 2014-11-21 2017-08-11 Perfection Mighty Industrial Co Ltd Composite plastic body manufacturing mechanism

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