TWM496018U - Composite structure of anti yellowing biomass water-based resin layer - Google Patents

Composite structure of anti yellowing biomass water-based resin layer Download PDF

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Publication number
TWM496018U
TWM496018U TW103218275U TW103218275U TWM496018U TW M496018 U TWM496018 U TW M496018U TW 103218275 U TW103218275 U TW 103218275U TW 103218275 U TW103218275 U TW 103218275U TW M496018 U TWM496018 U TW M496018U
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Taiwan
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resin layer
based resin
yellowing
raw water
composite structure
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TW103218275U
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Chinese (zh)
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Huang-Shan Lin
quan-yi Xu
Jian-Wen Chen
mei-gui Chen
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Everest Textile Co Ltd
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Priority to TW103218275U priority Critical patent/TWM496018U/en
Publication of TWM496018U publication Critical patent/TWM496018U/en

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Description

具抗黃變生質水性樹脂層之複合結構 Composite structure with anti-yellowing raw water-based resin layer

本創作係有關於一種具抗黃變生質水性樹脂層之複合結構,尤指一種具有防風、防水、透氣及抗黃變等優點之複合結構,可進一步依需求做為相關產品的原料或夾層。 The present invention relates to a composite structure with an anti-yellowing raw water-based resin layer, especially a composite structure having the advantages of windproof, waterproof, breathable and anti-yellowing, and can further be used as a raw material or interlayer of related products according to requirements.

目前常見含聚氨酯樹脂層的複合材料結構種類繁多,可視業者需求選擇原料及夾層,以創作出具有特殊功能的複合結構。聚氨酯(Polyurethane,縮寫為PU)係指主鏈中含有氨基甲酸酯特徵單元的一類高分子。利用聚氨酯為原料的產品通常都呈現出質輕、強韌、防腐、防磨等特點,在日常生活領域聚氨酯常被用來製造各種泡沫和塑料海綿。傳統溶劑型聚氨酯的合成過程中,會使用到大量的有機溶劑,不僅會對製程人員甚至是產品使用者造成身體健康上的威脅與危害,且整個製程也會大量排放揮發性有機化合物(volatile organic compounds)、二氧化碳與有毒廢料,對環境造成嚴重的影響。因此,近年來水性聚氨酯(DPU)已逐漸地取代溶劑型聚氨脂,並已廣泛應用於紡織品的塗佈加工、皮革加工、接著劑、密封劑和塑膠成型等多元用途。然而,水性聚氨酯於應用上仍有其缺點,如增稠性較差、膠膜的耐水性和光澤度不佳、膜面具有高回黏性而易沾黏等問題。故相關業者亦研發出更佳之水性聚氨酯以克服上述問題;例如,中國專利公開第CN 103613921號即揭示『一種水性聚氨酯』,以及中華民國專利公告第I418583號揭示一種『高抗回黏性水性聚氨酯發泡膜的製法』,即提出具有良好耐水性和耐 候性,且高抗回黏性的水性聚氨酯發泡膜,以避免模具沾黏影響機台運轉,且使紡織產品表面產生折痕之缺失。 At present, there are many kinds of composite materials with polyurethane resin layers, and the raw materials and interlayers are selected by the industry to create a composite structure with special functions. Polyurethane (PU) refers to a class of polymers containing a characteristic unit of carbamate in the main chain. Polyurethane-based products are generally characterized by light weight, toughness, corrosion resistance, and abrasion resistance. Polyurethanes are often used in the daily life to make various foams and plastic sponges. In the synthesis of traditional solvent-based polyurethanes, a large amount of organic solvents are used, which not only poses a health hazard or harm to process personnel or even product users, but also emits a large amount of volatile organic compounds throughout the process. Compounds, carbon dioxide and toxic waste have a serious impact on the environment. Therefore, in recent years, water-based polyurethane (DPU) has gradually replaced solvent-based polyurethane, and has been widely used in various applications such as coating processing of leather, leather processing, adhesives, sealants, and plastic molding. However, water-based polyurethanes still have their shortcomings in application, such as poor thickening, poor water resistance and gloss of the film, high resilience of the film surface, and easy adhesion. Therefore, the related industry has also developed a better water-based polyurethane to overcome the above problems; for example, Chinese Patent Publication No. CN 103613921 discloses "an aqueous polyurethane", and the Republic of China Patent Publication No. I418583 discloses a "high-resistance water-repellent water-based polyurethane. The production method of the foamed film is proposed to have good water resistance and resistance. A water-repellent polyurethane foam film with high resistance and resilience to avoid the influence of mold adhesion on the operation of the machine and the lack of creases on the surface of the textile product.

上述研發雖然解決傳統溶劑型聚氨酯對人體及環境造成危害之缺失,但目前市場上的水性聚氨酯的原材料大多係源自石油等不可再生的原料。針對現今全球面臨石油缺乏之問題,若能擺脫對石油資源的依賴,轉以採用可生質材料(biomassmaterials)為材料來源,將能大幅降低石油之耗損;但目前生質水性聚氨酯仍存在多種缺失,例如黏度穩定性差導致後續發泡效果不佳,且容易出現黃變現象等。引起黃變現象的原因主要包括高溫、紫外線、空氣中的氮氧化物(NOx)等。黃變現象尤其對於白色或淡色布材之運用造成極大困擾。爰此,如何提供更佳之含生質水性聚氨酯複合結構,以降低黃變現象,並提升複合結構之防風、防水、及透氣等能力,便成為本創作者思及之方向。 Although the above research and development solves the problem that the traditional solvent-based polyurethane is harmful to the human body and the environment, most of the raw materials of the water-based polyurethane on the market are derived from non-renewable raw materials such as petroleum. In view of the current global shortage of oil, if we can get rid of the dependence on petroleum resources, the use of biomass materials as a material source will greatly reduce the oil consumption; however, there are still many defects in the raw waterborne polyurethane. For example, poor viscosity stability leads to poor subsequent foaming effect, and yellowing is likely to occur. The causes of yellowing mainly include high temperature, ultraviolet rays, nitrogen oxides (NOx) in the air, and the like. The phenomenon of yellowing is particularly troublesome for the use of white or light-colored cloth. Therefore, how to provide a better water-containing polyurethane composite structure to reduce the yellowing phenomenon and enhance the windproof, waterproof, and breathable ability of the composite structure has become the direction that the creator thinks.

緣是,創作人有鑑於現有之複合結構於實際實施時產生多處缺失,秉持多年該相關行業之豐富設計開發及實際製作經驗,改良創作一具抗黃變生質水性樹脂層之複合結構,其目的在於提供一種具有防風、防水、透氣及抗黃變功能之結構,提供業者可依照需求做為相關產品的原料或夾層;故本創作具有多重功效。 The reason is that the creator has created a composite structure with an anti-yellowing raw water-based resin layer in view of the many designs and developments and actual production experience of the related industries in view of the many defects in the actual implementation of the existing composite structure. It is to provide a structure with windproof, waterproof, breathable and anti-yellowing functions, which can provide the raw materials or interlayers of related products according to the requirements; therefore, the creation has multiple functions.

為了達到上述實施目的,本創作人提出一種具抗黃變生質水性樹脂層之複合結構,係包括一裡布基材層;一生質水性樹脂層,具有複數個發泡孔,且具有一第一表面及一第二表面,其中第一表面係與裡布基材層固定地貼合;以及一面布基材層,係與生質水性樹脂層之第二表面固定地貼合。 In order to achieve the above-mentioned object, the present inventors propose a composite structure having an anti-yellowing raw water-based resin layer, comprising a lining substrate layer; a primary aqueous resin layer having a plurality of foaming holes and having a first surface And a second surface, wherein the first surface is fixedly attached to the lining substrate layer; and the one side of the substrate layer is fixedly attached to the second surface of the green resin layer.

於本創作之一實施例中,生質水性樹脂層係選自生質材料之聚酯多元醇;再者,生質水性樹脂層以100%的組成成份總重量百 分比計算,係包括55%水性生質聚氨脂、1~2%防黏劑、1~2%發泡劑、1~4%穩泡劑、3~7%架橋劑、0.3~0.5%抗黃變劑,以及剩餘重量百分比的溶劑。 In one embodiment of the present invention, the raw water-based resin layer is selected from the polyester polyol of the raw material; further, the raw water-based resin layer has a total weight of 100% of the composition. The ratio calculation includes 55% aqueous biopolymer polyurethane, 1~2% anti-adhesive agent, 1-2% foaming agent, 1-4% foam stabilizer, 3~7% bridging agent, 0.3~0.5%. Anti-yellowing agent, and the remaining weight percentage of solvent.

於本創作之一實施例中,生質水性樹脂層係依序經由發泡、塗佈、預乾、壓合、熟成步驟製得。 In one embodiment of the present invention, the raw water-based resin layer is sequentially obtained by a step of foaming, coating, pre-drying, pressing, and aging.

於本創作之一實施例中,裡布基材層與面布基材層係選自於棉花、聚酯纖維、尼龍,以及嫘縈的任何一種,或者為其中兩種或三種纖維的混紡。 In one embodiment of the present invention, the lining substrate layer and the facing substrate layer are selected from any of cotton, polyester fiber, nylon, and enamel, or a blend of two or three of the fibers.

藉此,本創作利用環保材料製成之複合結構,具有防風、防水、透氣、抗黃變等能力,生質水性樹脂層設置的複數個發泡孔可提供複合材料具較佳柔軟性及透氣性。 Therefore, the creation uses a composite structure made of environmentally-friendly materials, and has the ability of being windproof, waterproof, breathable, anti-yellowing, etc. The plurality of foaming holes provided by the raw water-based resin layer can provide a composite material with better flexibility and ventilation. Sex.

(1)‧‧‧裡布基材層 (1) ‧ ‧ lining substrate layer

(2)‧‧‧生質水性樹脂層 (2) ‧ ‧ raw water resin layer

(21)‧‧‧發泡孔 (21) ‧‧‧foam holes

(22)‧‧‧第一表面 (22) ‧‧‧ first surface

(23)‧‧‧第二表面 (23)‧‧‧second surface

(3)‧‧‧面布基材層 (3) ‧‧‧Face substrate layer

第一圖:本創作其較佳實施例之剖視圖 First Figure: A cross-sectional view of a preferred embodiment of the present invention

第二圖:本創作其較佳實施例之各層分解示意圖 Second figure: exploded view of each layer of the preferred embodiment of the present invention

本創作之目的及其結構功能上的優點,將依據以下圖面所示之結構,配合具體實施例予以說明,俾使審查委員能對本創作有更深入且具體之瞭解。 The purpose of this creation and its structural and functional advantages will be explained in accordance with the structure shown in the following figure, in conjunction with specific examples, so that the review committee can have a deeper and more specific understanding of the creation.

首先,請參閱第一圖及第二圖所示,分別為本創作其較佳實施例之剖視圖以及各層分解示意圖;本創作一種具抗黃變生質水性樹脂層之複合結構,係包括:一裡布基材層(1);一生質水性樹脂層(2),具有複數個發泡孔(21),且具有一第一表面(22)及一第二表面(23),其中第一表面(22)係與裡布基材層(1) 固定地貼合;以及一面布基材層(3),係與生質水性樹脂層(2)之第二表面(23)固定地貼合。 First, please refer to the first embodiment and the second figure, which are respectively a cross-sectional view of a preferred embodiment of the present invention and an exploded view of each layer. The composite structure with an anti-yellowing raw water-based resin layer includes: a lining cloth a base material layer (1); a primary aqueous resin layer (2) having a plurality of foamed holes (21) and having a first surface (22) and a second surface (23), wherein the first surface (22) ) and lining substrate layer (1) The film substrate layer (3) is fixedly bonded to the second surface (23) of the raw water-based resin layer (2).

上述生質水性樹脂層(2)係採用生質材料之聚酯多元醇為原料來源;再者,生質水性樹脂層(2)以100%的組成成份總重量百分比計算,係包括55%水性生質聚氨脂、1~2%防黏劑、1~2%發泡劑、1~4%穩泡劑、3~7%架橋劑、0.3~0.5%抗黃變劑,以及剩餘重量百分比的溶劑;依上述組成比例混合後,進一步依序經由發泡、塗佈、預乾、壓合、熟成步驟加工處理,製得生質水性樹脂層(2)。 The above-mentioned raw water-based resin layer (2) is obtained by using a polyester polyol of a raw material as a raw material source; further, the raw water-based resin layer (2) is calculated as a total weight percentage of 100% of the constituent components, and includes 55% of water. Biomass polyurethane, 1~2% anti-adhesive agent, 1-2% foaming agent, 1-4% foam stabilizer, 3~7% bridging agent, 0.3~0.5% anti-yellowing agent, and remaining weight percentage The solvent is mixed according to the above composition ratio, and further processed through foaming, coating, pre-drying, pressing, and aging steps to obtain a green aqueous resin layer (2).

根據上述較佳實施例之具抗黃變生質水性樹脂層(2)之複合結構於實際實施使用時,分別黏合於生質水性樹脂層(2)第一表面(22)之裡布基材層(1)與黏合於第二表面(23)之面布基材層(3),可例如選自於棉花(Cotton)、聚酯纖維(Polyester)、尼龍(Nylon),以及嫘縈(Rayon)的任何一種,或者為其中兩種或三種纖維的混紡。 The composite structure having the anti-yellowing raw water-based resin layer (2) according to the above preferred embodiment is bonded to the inner substrate layer of the first surface (22) of the raw water-based resin layer (2), respectively, when actually used. 1) and a facing substrate layer (3) bonded to the second surface (23), which may for example be selected from the group consisting of Cotton, Polyester, Nylon, and Rayon. Any one, or a blend of two or three of these fibers.

由上述之具抗黃變生質水性樹脂層之複合結構之實施說明可知,本創作具有以下優點: According to the implementation description of the composite structure of the above-mentioned anti-yellowing raw water-based resin layer, the present invention has the following advantages:

1.本創作之複合結構具有較佳防風、防水、透氣、抗黃變等特性,且由於生質水性樹脂層設置有複數個發泡孔,可提升複合材料柔軟性及透氣性。 1. The composite structure of the present invention has better characteristics of windproof, waterproof, breathable, anti-yellowing, and the like, and the plurality of foaming holes are provided in the raw water-based resin layer to improve the softness and gas permeability of the composite material.

2.本創作複合結構之生質水性樹脂層係採用生質材料之聚酯多元醇製備而得,故具有節能環保之功效。 2. The raw water-based resin layer of the composite structure of the present invention is prepared by using a polyester polyol of a raw material, so that it has the effect of energy saving and environmental protection.

綜上所述,本創作之具抗黃變生質水性樹脂層之複合結構, 的確能藉由上述所揭露之實施例,達到所預期之使用功效,且本創作亦未曾公開於申請前,誠已完全符合專利法之規定與要求。爰依法提出新型專利之申請,懇請惠予審查,並賜准專利,則實感德便。 In summary, the composite structure of the water-resistant resin layer with anti-yellowing properties is created. It is indeed possible to achieve the intended use efficiency by the embodiments disclosed above, and this creation has not been disclosed before the application, and has fully complied with the requirements and requirements of the Patent Law. If you apply for a new type of patent in accordance with the law, you are welcome to review it and grant a patent.

惟,上述所揭之圖示及說明,僅為本創作之較佳實施例,非為限定本創作之保護範圍;大凡熟悉該項技藝之人士,其所依本創作之特徵範疇,所作之其它等效變化或修飾,皆應視為不脫離本創作之設計範疇。 However, the illustrations and descriptions disclosed above are only preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention; those who are familiar with the skill are otherwise characterized by the scope of the creation. Equivalent changes or modifications shall be considered as not departing from the design of this creation.

(1)‧‧‧裡布基材層 (1) ‧ ‧ lining substrate layer

(2)‧‧‧生質水性樹脂層 (2) ‧ ‧ raw water resin layer

(21)‧‧‧發泡孔 (21) ‧‧‧foam holes

(22)‧‧‧第一表面 (22) ‧‧‧ first surface

(23)‧‧‧第二表面 (23)‧‧‧second surface

(3)‧‧‧面布基材層 (3) ‧‧‧Face substrate layer

Claims (5)

一種具抗黃變生質水性樹脂層之複合結構,係包括:一裡布基材層;一生質水性樹脂層,具有複數個發泡孔,且具有一第一表面及一第二表面,其中該第一表面係與該裡布基材層固定地貼合;以及一面布基材層,係與該生質水性樹脂層之第二表面固定地貼合。 A composite structure having an anti-yellowing raw water-based resin layer, comprising: a lining substrate layer; a raw water-based resin layer having a plurality of foaming holes, and having a first surface and a second surface, wherein the first surface One surface is fixedly bonded to the lining substrate layer, and one of the cloth substrate layers is fixedly bonded to the second surface of the green resin layer. 如申請專利範圍第1項所述之具抗黃變生質水性樹脂層之複合結構,其中該生質水性樹脂層之材料係選自生質材料之聚酯多元醇。 The composite structure of the anti-yellowing raw water-based resin layer according to claim 1, wherein the raw material of the raw resin aqueous resin layer is a polyester polyol selected from the raw material. 如申請專利範圍第1項所述之具抗黃變生質水性樹脂層之複合結構,其中該生質水性樹脂層以100%的組成成份總重量百分比計算,係包括55%水性生質聚氨脂、1~2%防黏劑、1~2%發泡劑、1~4%穩泡劑、3~7%架橋劑、0.3~0.5%抗黃變劑,以及剩餘重量百分比的溶劑。 The composite structure of the anti-yellowing raw water-based resin layer according to claim 1, wherein the raw water-based resin layer is calculated as a total weight percentage of 100% of the constituent components, and includes 55% aqueous raw polyurethane, 1~2% anti-adhesive agent, 1~2% foaming agent, 1-4% foam stabilizer, 3~7% bridging agent, 0.3~0.5% anti-yellowing agent, and residual weight percentage solvent. 如申請專利範圍第1項所述之具抗黃變生質水性樹脂層之複合結構,其中該生質水性樹脂層係依序經由發泡、塗佈、預乾、壓合、熟成步驟製得。 The composite structure of the anti-yellowing raw water-based resin layer according to the first aspect of the invention, wherein the raw water-based resin layer is sequentially obtained through a step of foaming, coating, pre-drying, pressing, and aging. 如申請專利範圍第1項所述之具抗黃變生質水性樹脂層之複合結構,其中該裡布基材層與該面布基材層係選自於棉花(Cotton)、聚酯纖維(Polyester)、尼龍(Nylon),以及嫘縈(Rayon)的任何一種,或者為其中兩種或三種纖維的混紡。 The composite structure of the anti-yellowing raw water-based resin layer according to claim 1, wherein the lining substrate layer and the facing substrate layer are selected from the group consisting of cotton and polyester. Any of nylon, Nylon, and Rayon, or a blend of two or three of these fibers.
TW103218275U 2014-10-15 2014-10-15 Composite structure of anti yellowing biomass water-based resin layer TWM496018U (en)

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