TWM478817U - gear positioning accuracy measuring device - Google Patents
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- TWM478817U TWM478817U TW102223999U TW102223999U TWM478817U TW M478817 U TWM478817 U TW M478817U TW 102223999 U TW102223999 U TW 102223999U TW 102223999 U TW102223999 U TW 102223999U TW M478817 U TWM478817 U TW M478817U
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- 238000005259 measurement Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
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- 239000000470 constituent Substances 0.000 description 1
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- 238000001514 detection method Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Description
本創作係關於一種量測裝置,特別是一種用來量測齒輪定位精度的量測裝置。The present invention relates to a measuring device, and more particularly to a measuring device for measuring the positioning accuracy of a gear.
分度裝置是綜合加工機的重要零組件,其係用來夾持待加工的工件,並使工件能夠轉動而定位至預定的位置,因此對於精密機械加工而言,分度裝置的定位精度是否夠高至關重要。傳統的分度裝置,包含了一動力輸入裝置、一傳動單元以及一輸出裝置,其中傳動單元為齒輪組所構成,而齒輪組的性能更是影響分度裝置定位精度的關鍵因素。The indexing device is an important component of the integrated processing machine. It is used to hold the workpiece to be processed and to rotate the workpiece to a predetermined position. Therefore, for precision machining, the positioning accuracy of the indexing device is High enough is crucial. The conventional indexing device comprises a power input device, a transmission unit and an output device, wherein the transmission unit is composed of a gear set, and the performance of the gear set is a key factor affecting the positioning accuracy of the indexing device.
傳統上,齒輪組定位精度的檢測方式大致上可分為齒印觀測與齒腹嚙合量測二種,其中齒印觀測只能知道齒輪嚙合點位置是否正確,對於齒輪定位精度是否合乎標準並無法判斷。而齒腹嚙合量測雖然可以看出齒輪的傳動誤差,但其亦無法判斷出實際上齒輪的定位精度,因此尚有改善的空間。Traditionally, the detection method of gear set positioning accuracy can be roughly divided into two types: tooth mark observation and tooth abdomen meshing measurement. Among them, the tooth mark observation can only know whether the gear meshing point position is correct, and whether the gear positioning accuracy is in compliance with the standard is not Judge. Although the gear meshing measurement can see the gear transmission error, it can not judge the actual positioning accuracy of the gear, so there is still room for improvement.
有鑑於此,本創作之主要目的在於提供一種齒輪定位精度量測裝置,能夠快速且精準地量測齒輪組的定位精度。In view of this, the main purpose of the present invention is to provide a gear positioning accuracy measuring device capable of measuring the positioning accuracy of the gear set quickly and accurately.
為了達成上述目的,本創作提供了一種齒輪定位精度量測裝 置,其用於一待測齒輪組,待測齒輪組具有相互嚙合的一第一齒輪以及一第二齒輪,量測裝置包含了一本體、一動力源、一第一角度編碼器、一齒輪定位座以及一第二角度編碼器。其中,動力源設於本體並具有一動力輸出軸,第一齒輪同軸連接動力輸出軸。第一角度編碼器的外周緣固接本體並具有一第一軸孔用以套接動力輸出軸。齒輪定位座具有一轉動桿、一轉動桿軸承以及一座台,轉動桿用以連接第二齒輪,轉動桿軸承的外周緣連接座台並且轉動桿軸承套接轉動桿,座台可移動地設於本體。第二角度編碼器的外周緣連接轉動桿軸承並具有一第二軸孔用以套接轉動桿。In order to achieve the above objectives, the present invention provides a gear positioning accuracy measuring device. The gear set to be tested has a first gear and a second gear that mesh with each other, and the measuring device comprises a body, a power source, a first angle encoder and a gear. a positioning seat and a second angle encoder. The power source is disposed on the body and has a power output shaft, and the first gear is coaxially connected to the power output shaft. The outer circumference of the first angle encoder is fixed to the body and has a first shaft hole for socketing the power output shaft. The gear positioning seat has a rotating rod, a rotating rod bearing and a table. The rotating rod is used for connecting the second gear. The outer circumference of the rotating rod bearing is connected to the seat and the rotating rod bearing is sleeved with the rotating rod. The seat is movably disposed on the seat. Ontology. The outer circumference of the second angle encoder is coupled to the rotating rod bearing and has a second shaft hole for receiving the rotating rod.
藉此,使用者可以將待測齒輪組的第一齒輪以及第二齒輪分別取出,並且分別連接動力輸出軸與齒輪定位座。在經過適當的位置調校之後,使用者便能以簡單的方式並且精確地計算出齒輪定位精度。Thereby, the user can respectively take out the first gear and the second gear of the gear set to be tested, and respectively connect the power output shaft and the gear positioning seat. After proper position adjustment, the user can calculate the gear positioning accuracy in a simple manner and accurately.
1‧‧‧量測裝置1‧‧‧Measuring device
10‧‧‧本體10‧‧‧ Ontology
11‧‧‧座體11‧‧‧
12‧‧‧高度調整件12‧‧‧ Height adjustment
13‧‧‧安裝座13‧‧‧ Mounting
131‧‧‧直立部131‧‧‧Upright Department
132‧‧‧組裝部132‧‧‧Assembly Department
133‧‧‧軸承133‧‧‧ bearing
20‧‧‧動力源20‧‧‧Power source
22‧‧‧動力輸出軸22‧‧‧Power output shaft
30‧‧‧第一角度編碼器30‧‧‧First angle encoder
40‧‧‧齒輪定位座40‧‧‧ Gear positioning seat
41‧‧‧固定座41‧‧‧ Fixed seat
42‧‧‧轉盤42‧‧‧ Turntable
44‧‧‧轉動桿軸承44‧‧‧Rotary Rod Bearing
45‧‧‧座台45‧‧‧Seat
50‧‧‧第二角度編碼器50‧‧‧Second angle encoder
60‧‧‧連接軸60‧‧‧Connected shaft
90‧‧‧待測齒輪組90‧‧‧Dog gear group to be tested
91‧‧‧第一齒輪91‧‧‧First gear
92‧‧‧第二齒輪92‧‧‧second gear
93‧‧‧齒輪連接桿93‧‧‧Gear connecting rod
第1圖為本創作較佳實施例的立體圖。Figure 1 is a perspective view of a preferred embodiment of the present invention.
第2圖為本創作較佳實施例的側視圖。Figure 2 is a side elevational view of the preferred embodiment of the creation.
第3圖為第1圖沿3-3剖視線的局部剖視圖。Figure 3 is a partial cross-sectional view taken along line 3-3 of Figure 1.
為了能更瞭解本創作之特點所在,本創作提供了一較佳實施例並配合圖式說明如下,請參考第1至3圖。其中,量測裝置1係用來量測一待測齒輪組90,待測齒輪組90包含了相互嚙合的一第一齒輪91以及一第二齒輪92,而第一齒輪91為一螺旋齒輪並且固接在一齒輪連接桿93上。本創作齒輪定位精度量測裝置1的主要元件包含有一本體10、一動力源20、一第一角度編碼器30、一齒輪定位座40以及一第二角度編碼器50,各元件的結 構以及相互間的關係詳述如下:In order to better understand the characteristics of the present creation, the present invention provides a preferred embodiment and is described below with reference to the drawings, please refer to Figures 1 to 3. The measuring device 1 is used to measure a gear set to be tested 90. The gear set 90 to be tested includes a first gear 91 and a second gear 92 that mesh with each other, and the first gear 91 is a helical gear and It is fixed to a gear connecting rod 93. The main components of the inventive gear positioning accuracy measuring device 1 include a body 10, a power source 20, a first angle encoder 30, a gear positioning seat 40 and a second angle encoder 50. The structure and relationship between each other are detailed below:
本體10包含了一座體11、一高度調整件12設於該座體11,以及一安裝座13設於該高度調整件12頂部,其中安裝座13概呈U字形而具有二直立部131,以及一組裝部132設於安裝座13的頂面一側。藉此,安裝座13可藉由高度調整件12而相對座體11作上下移動。The body 10 includes a body 11 , a height adjusting member 12 is disposed on the seat body 11 , and a mounting seat 13 is disposed on the top of the height adjusting member 12 , wherein the mounting seat 13 has a U-shape and has two upright portions 131 , and An assembly portion 132 is provided on the top surface side of the mount 13. Thereby, the mount 13 can be moved up and down relative to the seat body 11 by the height adjusting member 12.
動力源20在本實施例中為一馬達,用來轉動第一齒輪91,其係穩定地固定於組裝部132。動力源20具有一控制器(圖未繪示)以及一動力輸出軸22,控制器是用來控制動力源20的作動,動力輸出軸22穿過組裝部132並套接二軸承133以組裝於直立部131其中之一,另一直立部131則設有一連接軸60與另一軸承133。此外,動力輸出軸22的末端突伸進入二直立部131之間,使齒輪連接桿93兩端同軸連接於動力輸出軸22與一連接軸60。在此補充說明,連接軸60與另一軸承133為輔助性質,其非本創作實施之必要元件。The power source 20 is a motor in this embodiment for rotating the first gear 91, which is stably fixed to the assembly portion 132. The power source 20 has a controller (not shown) and a power output shaft 22, and the controller is used to control the operation of the power source 20. The power output shaft 22 passes through the assembly portion 132 and sleeves the two bearings 133 for assembly. One of the upright portions 131 is provided with a connecting shaft 60 and another bearing 133. In addition, the end of the power output shaft 22 protrudes between the two upright portions 131, so that both ends of the gear connecting rod 93 are coaxially connected to the power output shaft 22 and a connecting shaft 60. It is added here that the connecting shaft 60 and the other bearing 133 are of an auxiliary nature, which are not essential components for the present invention.
第一角度編碼器30套接在動力源20的動力輸出軸22並以其外端緣連接軸承133。第一角度編碼器30是用來量測動力輸出軸22的轉動角度,因為動力輸出軸22與齒輪連接桿93是同軸連接而同步轉動,因此第一角度編碼器30可以得到第一齒輪91的轉動角度。The first angle encoder 30 is sleeved on the power take-off shaft 22 of the power source 20 and is coupled to the bearing 133 by its outer edge. The first angle encoder 30 is for measuring the rotation angle of the power output shaft 22, because the power output shaft 22 and the gear connecting rod 93 are coaxially connected to rotate synchronously, so the first angle encoder 30 can obtain the first gear 91. The angle of rotation.
齒輪定位座40具有一固定座41、一轉盤42、一轉動桿軸承44以及一座台45,其中第二齒輪92可套接並組裝於固定座41上,固定座41同軸連接於轉盤42的上方,轉盤42具有一轉動桿(圖未繪示)穿過轉動桿軸承44而可轉動地設置於座台45,座台45則設置於座體11並可相對座體11作水平移動。因此,第二齒輪92與轉盤42能夠同步轉動。The gear positioning base 40 has a fixing base 41, a turntable 42, a rotating rod bearing 44 and a table 45. The second gear 92 can be sleeved and assembled on the fixing base 41. The fixing base 41 is coaxially connected to the upper part of the turntable 42. The turntable 42 has a rotating lever (not shown) rotatably disposed on the base 45 through the rotating rod bearing 44. The base 45 is disposed on the base 11 and horizontally movable relative to the base 11. Therefore, the second gear 92 and the turntable 42 can rotate in synchronization.
第二角度編碼器50套接在轉動桿上並以其外端緣連接轉動桿軸承44,第二角度編碼器50是用來量測轉動桿的轉動角度,因為第二齒輪92與轉動桿為同步轉動,因此可以得到第二齒輪92的轉動角度。The second angle encoder 50 is sleeved on the rotating rod and connected to the rotating rod bearing 44 by its outer edge. The second angle encoder 50 is used to measure the rotation angle of the rotating rod because the second gear 92 and the rotating rod are The rotation is synchronized, so that the rotation angle of the second gear 92 can be obtained.
使用上,當使用者欲量測分度裝置上齒輪組的定位精度時,使用者首先進行位置調校之步驟,即利用高度調整件12調整第一齒輪91的高度,並且利用齒輪定位座40調整第二齒輪92與第一齒輪91相對的水平距離,讓第一齒輪91與第二齒輪92均位於同樣高度以及適當的水平距離而讓第一齒輪91能夠緊密且順利地嚙合第二齒輪92,位置調校完畢後使用者便可開始進行量測作業。In use, when the user wants to measure the positioning accuracy of the gear set on the indexing device, the user first performs the step of position adjustment, that is, the height of the first gear 91 is adjusted by the height adjusting member 12, and the gear positioning seat 40 is utilized. Adjusting the horizontal distance of the second gear 92 relative to the first gear 91 so that the first gear 91 and the second gear 92 are both at the same height and an appropriate horizontal distance to allow the first gear 91 to closely and smoothly engage the second gear 92. After the position adjustment is completed, the user can start the measurement operation.
量測作業中,使用者利用動力源20的控制器來控制動力輸出軸22轉動達一預定角度,此時套接在動力輸出軸22上的第一角度編碼器30將讀取到轉動角度的數值,並將所讀取的數值回授至控制器。而在動力輸出軸22轉動到此預定角度的過程時,第二齒輪92將被第一齒輪91帶動而跟著轉動,同步帶動轉盤42轉動桿的轉動,而使第二角度編碼器50讀取到一量測角度數值,使用者便可以依據第一與第二角度編碼器30、50所量測的角度數值,計算出齒輪的定位精度。使用者後續還可以重複上述步驟並利用所得到的數據來計算出齒輪的定位重複精度。因此使用者便可藉由齒輪的定位精度與定位重複精度作為指標來判斷待測齒輪組90的品質與性能。而整個量測過程步驟簡單並且操作容易,因此使用者可以快速地進行量測,進而能夠在將齒輪組組裝於分度裝置之前即可先行測試並檢出不良品,減少不良品的產生。In the measurement operation, the user uses the controller of the power source 20 to control the power output shaft 22 to rotate by a predetermined angle. At this time, the first angle encoder 30 that is sleeved on the power output shaft 22 will read the rotation angle. The value is returned to the controller. When the power output shaft 22 is rotated to the predetermined angle, the second gear 92 will be driven by the first gear 91 to rotate, and the rotation of the rotating rod of the turntable 42 is synchronously driven, so that the second angle encoder 50 reads. By measuring the angle value, the user can calculate the positioning accuracy of the gear based on the angle values measured by the first and second angle encoders 30, 50. The user can then repeat the above steps and use the obtained data to calculate the positioning repeat accuracy of the gear. Therefore, the user can judge the quality and performance of the gear set 90 to be tested by using the positioning accuracy of the gear and the positioning repeatability as an index. The entire measurement process is simple and easy to operate, so the user can quickly measure, and then the test can be tested and detected before the gear set is assembled into the indexing device, thereby reducing the occurrence of defective products.
最後,必須再次說明的是,本創作於前述實施例中所揭露的 構成元件僅為舉例說明,並非用來限制本案之範圍,舉凡其他易於思及的結構變化,或與其他等效元件的替代變化,亦應為本案之申請專利範圍所涵蓋。Finally, it must be stated again that the present invention is disclosed in the foregoing embodiments. The constituent elements are merely illustrative and are not intended to limit the scope of the present invention. Other structural changes that are easily conceivable, or alternative changes with other equivalent elements, are also covered by the scope of the patent application.
1‧‧‧量測裝置1‧‧‧Measuring device
10‧‧‧本體10‧‧‧ Ontology
11‧‧‧座體11‧‧‧
12‧‧‧高度調整件12‧‧‧ Height adjustment
13‧‧‧安裝座13‧‧‧ Mounting
131‧‧‧直立部131‧‧‧Upright Department
132‧‧‧組裝部132‧‧‧Assembly Department
20‧‧‧動力源20‧‧‧Power source
22‧‧‧動力輸出軸22‧‧‧Power output shaft
30‧‧‧第一角度編碼器30‧‧‧First angle encoder
41‧‧‧固定座41‧‧‧ Fixed seat
42‧‧‧轉盤42‧‧‧ Turntable
45‧‧‧座台45‧‧‧Seat
90‧‧‧待測齒輪組90‧‧‧Dog gear group to be tested
91‧‧‧第一齒輪91‧‧‧First gear
92‧‧‧第二齒輪92‧‧‧second gear
93‧‧‧齒輪連接桿93‧‧‧Gear connecting rod
Claims (8)
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TW102223999U TWM478817U (en) | 2013-12-19 | 2013-12-19 | gear positioning accuracy measuring device |
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TW102223999U TWM478817U (en) | 2013-12-19 | 2013-12-19 | gear positioning accuracy measuring device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI565451B (en) * | 2015-05-29 | 2017-01-11 | Thin medical positioning device | |
CN108630049A (en) * | 2018-04-28 | 2018-10-09 | 苏州敏行医学信息技术有限公司 | Set pipe detection module and the tube placing operation virtual emulation equipment with the module |
-
2013
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI565451B (en) * | 2015-05-29 | 2017-01-11 | Thin medical positioning device | |
CN108630049A (en) * | 2018-04-28 | 2018-10-09 | 苏州敏行医学信息技术有限公司 | Set pipe detection module and the tube placing operation virtual emulation equipment with the module |
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