TWM477600U - Output power adjustable motorcycle voltage regulator - Google Patents
Output power adjustable motorcycle voltage regulator Download PDFInfo
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- TWM477600U TWM477600U TW103200157U TW103200157U TWM477600U TW M477600 U TWM477600 U TW M477600U TW 103200157 U TW103200157 U TW 103200157U TW 103200157 U TW103200157 U TW 103200157U TW M477600 U TWM477600 U TW M477600U
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Description
本創作係為一種機車穩壓器,尤指一種可以依照負載端的電壓大小來調節發電機輸出功率的機車穩壓器。This creation is a locomotive voltage regulator, especially a locomotive voltage regulator that can adjust the output power of the generator according to the voltage of the load terminal.
一般機車係藉由引擎同步帶動發電機持續運轉來產生電力,發電機所產生的電力可以對電瓶充電以及供應其他負載所需,藉此確保機車能夠持續正常運作。The general locomotive system generates electricity by the engine synchronously driving the generator to continue to operate. The power generated by the generator can be used to charge the battery and supply other loads, thereby ensuring that the locomotive can continue to operate normally.
在電路設計上,機車的發電機與負載之間設有供電電路,習知供電電路上設有與負載並聯的電壓調節器以及複數整流二極體,該電壓調節器包含複數SCR(矽控整流器)、以及一能控制複數SCR全導通或不導通的控制電路;如第一圖所示,係表示發電機半週電流的波形是從0°~180°,SCR於全導通時會使半週的電流全部流經SCR與整流二極體,造成零件發熱溫度上升。In the circuit design, a power supply circuit is arranged between the generator of the locomotive and the load, and the conventional power supply circuit is provided with a voltage regulator connected in parallel with the load and a plurality of rectifier diodes, the voltage regulator comprising a plurality of SCRs (controlled rectifiers) And a control circuit capable of controlling the full-on or non-conduction of the complex SCR; as shown in the first figure, the waveform representing the half-cycle current of the generator is from 0° to 180°, and the SCR is half-cycled when fully-conducting The current flows through the SCR and the rectifying diode, causing the heating temperature of the part to rise.
一般在發電機持續輸出固定功率的情況下,電壓調節器之SCR用以控制輸入到負載端的電壓維持在負載所能承受的數值內,而多餘的電力則經由電壓調節器轉變成熱能消耗,長時間使用下,不但形成能源的浪費,也常導致電壓調節器的零組件因高溫而劣化損壞,降低發電機功率輸出。Generally, when the generator continuously outputs fixed power, the SCR of the voltage regulator is used to control the voltage input to the load terminal to be maintained within the value that the load can withstand, and the excess power is converted into heat energy consumption through the voltage regulator. Under the use of time, not only the waste of energy is formed, but also the components of the voltage regulator are often deteriorated due to high temperature, and the power output of the generator is reduced.
尤其是大功率的負載開啟,或同時有多數個負載開啟時,SCR會縮短不導通的時間並呈現長時間短路的狀態,藉以增加流往負載端的供電,此時電壓調節器中的SCR和整流二極體會承受全相位的輸出電流,因而導致零件溫度上升,在長時間使用下,最後可能使得SCR溫度過 高而無法斷路,同樣也會造成負載端元件因持續輸入過高的電壓而損壞。Especially when a high-power load is turned on, or when a large number of loads are turned on at the same time, the SCR shortens the non-conduction time and presents a long-term short-circuit state, thereby increasing the power supply to the load terminal, and the SCR and rectification in the voltage regulator at this time. The diode will withstand the full-phase output current, which will cause the temperature of the part to rise. In the long-term use, the SCR temperature may eventually be exceeded. High and inability to open the circuit will also cause damage to the load-side components due to continuous input of excessive voltage.
有鑑於此,本創作人乃累積多年相關領域的研究以及實務經驗,特創作出一種可調節輸出功率的機車穩壓器,以解決習知技術是利用SCR消耗多餘功率,造成SCR發熱、調節器電路不穩定,影響到發電機輸出功率的缺失。In view of this, the creator has accumulated many years of research and practical experience in related fields, and created a locomotive regulator with adjustable output power to solve the problem that the conventional technology uses SCR to consume excess power, resulting in SCR heating and regulator. The circuit is unstable, which affects the lack of generator output power.
本創作之目的在於提供一種可調節輸出功率的機車穩壓器,該穩壓器可以依照負載端的電壓大小來調節發電機輸出功率,以減少穩壓器消耗多餘電力的情形,使穩壓器零件能夠因溫度降低而延長使用年限,並且避免大功率負載在長時間使用下使得SCR溫度過高而無法斷路,造成負載端元件因持續輸入過高電壓而損壞。此外,穩壓器依照負載端的電壓大小來調節發電機輸出功率後,也能藉此讓引擎動力輸出可以完全供應在轉速上,並減少不必要的熱能消耗,達到省油的目的。The purpose of this creation is to provide a locomotive regulator with adjustable output power, which can adjust the output power of the generator according to the voltage of the load end, so as to reduce the situation that the regulator consumes excess power, so that the regulator parts It can extend the service life due to the temperature drop, and avoid the high-power load, the SCR temperature is too high to be disconnected under long-term use, causing the load-end component to be damaged due to continuous input of excessive voltage. In addition, after the regulator adjusts the output power of the generator according to the voltage of the load terminal, the engine power output can be completely supplied to the rotational speed, and the unnecessary heat energy consumption is reduced, thereby achieving the purpose of fuel economy.
為達成上述目的,本創作可調節輸出功率的機車穩壓器係設置在發電機與負載之間,包括:一由複數個SCR所組成之矽控整流迴路、一能控制矽控整流迴路之SCR進行相位調變的控制電路,以及一由複數個整流二極體所組成之整流二極體迴路,所述發電機輸出交流電經過整流二極體迴路整流後,輸出正電壓至負載端與控制電路的正極端,再經由控制電路負極端回到發電機形成一封閉迴路。In order to achieve the above objectives, the locomotive voltage regulator with adjustable output power is disposed between the generator and the load, including: a controlled rectifier circuit composed of a plurality of SCRs, and an SCR capable of controlling the controlled rectifier circuit. a control circuit for performing phase modulation, and a rectifying diode circuit composed of a plurality of rectifying diodes, wherein the generator output AC is rectified by a rectifying diode circuit, and outputs a positive voltage to the load terminal and the control circuit The positive terminal is then returned to the generator via the negative terminal of the control circuit to form a closed loop.
所述控制電路能偵測輸入至負載端的電壓進而對矽控整流迴路之SCR進行相位調變;在發電機通過穩壓器的輸出電壓低於負載端的設定電壓時,控制電路能令矽控整流迴路之SCR的開啟角度由180°相位朝向0°方向移動,升高提供給負載端的電壓並增加輸出功率;在發電機通過穩壓器的輸出電壓高於負載端的設定電壓時,控制電路能令矽控整流迴路之SCR的開啟角度由0°相位朝向180°方向移動,以降低提供給負載端的電壓並減少輸出功率,當矽控整流迴路之SCR的開啟角度越接近180°相位時,發電機的輸出功率便越低,也就會降低引擎負載,達到省油之目的。The control circuit can detect the voltage input to the load end to perform phase modulation on the SCR of the controlled rectifier circuit; when the output voltage of the generator through the voltage regulator is lower than the set voltage of the load terminal, the control circuit can control the rectifier The opening angle of the SCR of the loop moves from the 180° phase toward the 0° direction, raising the voltage supplied to the load terminal and increasing the output power; when the output voltage of the generator through the regulator is higher than the set voltage of the load terminal, the control circuit can make The opening angle of the SCR of the controlled rectifier circuit is moved from 0° phase to 180° to reduce the voltage supplied to the load terminal and reduce the output power. When the SCR opening angle of the controlled rectifier circuit is closer to 180° phase, the generator The lower the output power, the lower the engine load and the fuel-saving effect.
藉由上述構造,穩壓器能夠依照負載端所需的電壓大小來調 節發電機的輸出功率,使得引擎動力輸出可以完全供應在轉速上,並減少不必要的熱能消耗,穩壓器零件也可以因為溫度降低而延長使用年限,同時避免習知技術中矽控整流迴路之SCR溫度過高無法斷路,造成負載端持續輸入過高電壓而損壞的問題。此外,上述負載端的設定電壓,可以根據機車上各種負載元件的耗電量加以預先設定,並配合車廠需求調高或調低,以達到擴大適用範圍之目的。With the above configuration, the regulator can be adjusted according to the voltage required at the load end. The output power of the generator allows the engine power output to be fully supplied to the speed and reduce unnecessary heat energy consumption. The regulator parts can also be extended for years due to temperature reduction, while avoiding the control of the rectifier circuit in the prior art. If the SCR temperature is too high, the circuit cannot be disconnected, causing the load terminal to continuously input excessive voltage and be damaged. In addition, the set voltage of the load end can be preset according to the power consumption of various load components on the locomotive, and can be adjusted to be higher or lower in accordance with the needs of the vehicle manufacturer, so as to expand the scope of application.
以下進一步說明各元件之實施方式:實施時,該控制電路進一步包含一用以偵測穩壓器各元件溫度的熱敏電阻,該熱敏電阻偵測穩壓器各元件溫度高於設定溫度時,通過控制電路令矽控整流迴路之SCR降低導通角度,減低電流使溫度下降至一安全值內,避免穩壓器各元件溫度過高而損壞。The following further describes the implementation of each component: when implemented, the control circuit further includes a thermistor for detecting the temperature of each component of the voltage regulator, the thermistor detecting that the temperature of each component of the voltage regulator is higher than a set temperature Through the control circuit, the SCR of the controlled rectifier circuit is lowered to reduce the conduction angle, and the current is reduced to a safe value, thereby preventing the temperature of each component of the voltage regulator from being too high and being damaged.
實施時,所述發電機為單相發電機,所述矽控整流迴路具有二個SCR,所述整流二極體迴路具有二個整流二極體;該單相發電機分別與二個SCR的正極電連接,二個SCR的負極分別和控制電路、負載電連接,所述控制電路、負載分別與二個整流二極體的正極電連接,每一整流二極體負極分別與一SCR正極電連接。In implementation, the generator is a single-phase generator, the 矽 control rectifier circuit has two SCRs, and the rectifier diode circuit has two rectifying diodes; the single-phase generator is respectively connected to two SCRs The positive electrode is electrically connected, and the negative electrodes of the two SCRs are respectively electrically connected to the control circuit and the load, and the control circuit and the load are respectively electrically connected to the positive poles of the two rectifying diodes, and each of the rectifying diode negative electrodes is respectively electrically connected to an SCR positive electrode. connection.
實施時,所述發電機為三相發電機,所述矽控整流迴路具有三個SCR,所述整流二極體迴路具有三個整流二極體;該三相發電機分別與三個SCR的正極電連接,三個SCR的負極分別和控制電路、負載電連接,所述控制電路、負載分別與三個整流二極體的正極電連接,每一整流二極體負極分別與一SCR正極電連接。In implementation, the generator is a three-phase generator, the controlled rectifier circuit has three SCRs, and the rectifier diode circuit has three rectifier diodes; the three-phase generators are respectively associated with three SCRs The positive electrode is electrically connected, and the negative electrodes of the three SCRs are respectively electrically connected to the control circuit and the load, and the control circuit and the load are respectively electrically connected to the positive electrodes of the three rectifying diodes, and each of the rectifying diode negative electrodes is respectively electrically connected to an SCR positive electrode. connection.
相較於習知技術,本創作具有以下優點:Compared with the prior art, this creation has the following advantages:
1.穩壓器的矽控整流迴路之SCR可以依照負載電壓大小進行相位調變,調節發電機的輸出功率,減少利用矽控整流迴路之SCR消耗多餘功率,延長穩壓器零件的使用年限。1. The SCR of the voltage controlled rectifier circuit can adjust the phase according to the load voltage, adjust the output power of the generator, reduce the excess power consumed by the SCR of the controlled rectifier circuit, and extend the service life of the regulator parts.
2.穩壓器讓引擎動力輸出可以完全供應在轉速上,並減少不必要的熱能消耗,達到省油之目的。2. The regulator allows the engine's power output to be fully supplied at the speed, reducing unnecessary heat consumption and achieving fuel economy.
3.能避免大功率負載在長時間使用下使得SCR溫度過高而無法斷路,造成負載端元件因持續輸入過高的電壓而損壞。3. It can avoid the high-power load, so that the SCR temperature is too high to be disconnected under long-term use, causing the load-end component to be damaged due to continuous input of excessive voltage.
4.負載端的設定電壓,可以根據機車上各種負載元件的耗電量加以預先設定,並配合車廠需求調高或調低,以達到擴大適用範圍之目的。4. The set voltage of the load end can be preset according to the power consumption of various load components on the locomotive, and can be adjusted up or down according to the needs of the vehicle manufacturer to achieve the purpose of expanding the scope of application.
以下依據本創作之技術手段,列舉出適於本創作之實施方式,並配合圖式說明如後:In the following, according to the technical means of the creation, the implementation method suitable for the creation is listed, and the description is as follows:
100‧‧‧穩壓器100‧‧‧ Voltage Regulator
200‧‧‧發電機200‧‧‧ generator
300‧‧‧負載300‧‧‧load
10‧‧‧矽控整流迴路10‧‧‧Controlled rectifier circuit
20‧‧‧控制電路20‧‧‧Control circuit
21‧‧‧熱敏電阻21‧‧‧Thermistor
30‧‧‧整流二極體迴路30‧‧‧Rected Diode Circuit
D1、D2、D3‧‧‧整流二極體D1, D2, D3‧‧‧ Rectifier
SCR1、SCR2、SCR3‧‧‧SCR(矽控整流器)SCR1, SCR2, SCR3‧‧‧SCR (controlled rectifier)
第一圖:發電機半週電流的波形示意圖。The first picture: the waveform diagram of the generator half-cycle current.
第二圖:本創作第一實施例之組成架構示意圖。Second figure: Schematic diagram of the composition of the first embodiment of the present creation.
第三圖:本創作矽控整流迴路之SCR在發電機輸出波形中靠近0°相位的觸發位置圖。The third picture: the trigger position map of the SCR of the artificially controlled rectifier circuit in the generator output waveform close to 0° phase.
第四圖:本創作矽控整流迴路之SCR在靠近0°相位觸發後,負載端的波形示意圖。The fourth picture: The waveform of the load end after the SCR of the original control rectifier circuit is triggered near the 0° phase.
第五圖:本創作矽控整流迴路之SCR在發電機輸出波形中靠近180°相位的觸發位置圖。The fifth picture: the trigger position map of the SCR of the artificially controlled rectifier circuit in the generator output waveform close to the 180° phase.
第六圖:本創作矽控整流迴路之SCR在靠近180°相位觸發後,負載端的波形示意圖。Figure 6: Schematic diagram of the waveform of the load terminal after the SCR of the artificially controlled rectifier circuit is triggered near the 180° phase.
第七圖:本創作第二實施例之組成架構示意圖。Figure 7 is a schematic diagram showing the composition of the second embodiment of the present invention.
如第二圖所示,本創作可調節輸出功率的機車穩壓器100係設置在發電機200與負載300之間,包括:一由複數個SCR所組成之矽控整流迴路10、一能控制矽控整流迴路10之SCR進行相位調變的控制電路20,以及一由複數個整流二極體所組成之整流二極體迴路30,所述發電機200輸出交流電經過整流二極體迴路30整流後,輸出正電壓至負載300與控制電路20的正極端,再經由控制電路20負極端回到發電機200形成一封閉迴路。As shown in the second figure, the locomotive voltage regulator 100 of the present invention can adjust the output power between the generator 200 and the load 300, including: a controlled rectifier circuit 10 composed of a plurality of SCRs, and a controllable The control circuit 20 for controlling the phase modulation of the SCR of the rectifier circuit 10, and a rectifying diode circuit 30 composed of a plurality of rectifier diodes, the output current of the generator 200 is rectified by the rectifying diode circuit 30 Thereafter, a positive voltage is output to the positive terminal of the load 300 and the control circuit 20, and then returned to the generator 200 via the negative terminal of the control circuit 20 to form a closed loop.
實施時,所述發電機200為三相發電機,所述矽控整流迴路10具有三個SCR,分別為SCR1、SCR2、SCR3,所述整流二極體迴路30具 有三個整流二極體,分別為D1、D2、D3。In implementation, the generator 200 is a three-phase generator, and the voltage-controlled rectifier circuit 10 has three SCRs, which are respectively SCR1, SCR2, and SCR3, and the rectifier diode circuit 30 has There are three rectifying diodes, which are D1, D2, and D3.
如圖所示,該三相發電機200的W、V、U輸出端分別與SCR1、SCR2、SCR3的正極電連接,以及和整流二極體D1、D2、D3的負極電連接。所述SCR1、SCR2、SCR3的負極分別和控制電路20、負載300電連接,所述控制電路20、負載300分別與整流二極體D1、D2、D3的正極電連接,所述整流二極體D1、D2、D3的負極分別與SCR1、SCR2、SCR3正極電連接。As shown, the W, V, and U outputs of the three-phase generator 200 are electrically coupled to the positive terminals of the SCR1, SCR2, and SCR3, respectively, and to the negative terminals of the rectifier diodes D1, D2, and D3. The negative electrodes of the SCR1, the SCR2, and the SCR3 are electrically connected to the control circuit 20 and the load 300, respectively, and the control circuit 20 and the load 300 are electrically connected to the positive electrodes of the rectifying diodes D1, D2, and D3, respectively, and the rectifying diode The negative electrodes of D1, D2, and D3 are electrically connected to the positive electrodes of SCR1, SCR2, and SCR3, respectively.
所述控制電路20能偵測輸入至負載300的電壓進而對矽控整流迴路10之SCR進行相位調變;如第三圖所示,在發電機200通過穩壓器100的輸出電壓低於負載300端的設定電壓時,控制電路20能令矽控整流迴路10之SCR的開啟角度由180°相位朝向0°方向移動,並使矽控整流迴路10之SCR在靠近0°相位的位置觸發,升高提供給負載300的電壓並增加輸出功率,形成如第四圖所示中負載300的波形。The control circuit 20 can detect the voltage input to the load 300 to perform phase modulation on the SCR of the controlled rectifier circuit 10; as shown in the third figure, the output voltage of the generator 200 through the regulator 100 is lower than the load. When the voltage is set at the end of 300, the control circuit 20 can make the opening angle of the SCR of the controlled rectifier circuit 10 move from the 180° phase toward the 0° direction, and trigger the SCR of the controlled rectifier circuit 10 to be close to the 0° phase. The voltage supplied to the load 300 is high and the output power is increased to form a waveform of the load 300 as shown in the fourth figure.
如第五圖所示,在發電機200通過穩壓器100的輸出電壓高於負載300端的設定電壓時,控制電路20能令矽控整流迴路10之SCR的開啟角度由0°相位朝向180°方向移動,並使矽控整流迴路10之SCR在靠近180°相位的位置觸發,降低提供給負載300的電壓並減少輸出功率,形成如第六圖所示中負載300的波形。當矽控整流迴路10之SCR的開啟角度越接近180°相位時,發電機200的輸出功率便越低,也就會降低引擎負載300,達到省油之目的。As shown in the fifth figure, when the output voltage of the generator 200 through the regulator 100 is higher than the set voltage of the load 300, the control circuit 20 can make the opening angle of the SCR of the controlled rectifier circuit 10 from 0° to 180°. The direction is shifted and the SCR of the controlled rectification loop 10 is triggered at a position near the 180° phase, reducing the voltage supplied to the load 300 and reducing the output power, forming a waveform of the load 300 as shown in the sixth figure. When the opening angle of the SCR of the controlled rectifier circuit 10 is closer to the 180° phase, the lower the output power of the generator 200, the lower the engine load 300, and the fuel saving effect is achieved.
實施時,上述負載300端的設定電壓,可以根據機車上各種負載元件的耗電量加以預先設定,並配合車廠需求調高或調低,以達到擴大適用範圍之目的。此外,該控制電路20進一步包含一用以偵測穩壓器100各元件溫度的熱敏電阻21,該熱敏電阻21偵測穩壓器100各元件溫度高於設定溫度時,通過控制電路20令矽控整流迴路10之SCR降低導通角度,減低電流使溫度下降至一安全值內,避免穩壓器100各元件溫度過高而損壞。In implementation, the set voltage of the above-mentioned load 300 terminal can be preset according to the power consumption of various load components on the locomotive, and can be adjusted to be higher or lower in accordance with the needs of the vehicle manufacturer, so as to expand the scope of application. In addition, the control circuit 20 further includes a thermistor 21 for detecting the temperature of each component of the voltage regulator 100. The thermistor 21 detects that the temperature of each component of the voltage regulator 100 is higher than a set temperature, and passes through the control circuit 20 The SCR of the controlled rectifier circuit 10 reduces the conduction angle, and reduces the current to lower the temperature to a safe value, thereby preventing the temperature of each component of the regulator 100 from being too high and being damaged.
如第七圖所示,所述發電機200為單相發電機200,所述矽控整流迴路10具有二個SCR,分別為SCR1、SCR2,所述整流二極體迴路 30具有二個整流二極體,分別為D1、D2;該單相發電機200分別與SCR1、SCR2的正極電連接,所述SCR1、SCR2的負極分別和控制電路20、負載300電連接,所述控制電路20、負載300分別與二個整流二極體D1、D2的正極電連接,整流二極體D1、D2的負極分別與SCR1、SCR2的正極電連接。As shown in the seventh figure, the generator 200 is a single-phase generator 200, and the voltage-controlled rectifier circuit 10 has two SCRs, which are SCR1 and SCR2, respectively, and the rectifier diode circuit. 30 has two rectifying diodes, respectively D1, D2; the single-phase generator 200 is electrically connected to the positive poles of SCR1 and SCR2, respectively, and the negative poles of the SCR1 and SCR2 are electrically connected to the control circuit 20 and the load 300, respectively. The control circuit 20 and the load 300 are electrically connected to the positive electrodes of the two rectifying diodes D1 and D2, respectively, and the negative electrodes of the rectifying diodes D1 and D2 are electrically connected to the positive electrodes of the SCR1 and SCR2, respectively.
藉由上述構造,該穩壓器100能夠依照負載300所需的電壓大小來調節發電機200的輸出功率,使得引擎動力輸出可以完全供應在轉速上,並減少不必要的熱能消耗,穩壓器100零件也可以因為溫度降低而延長使用年限,同時避免習知技術中矽控整流迴路10之SCR溫度過高無法斷路,造成負載300持續輸入過高電壓而損壞的問題。With the above configuration, the regulator 100 can adjust the output power of the generator 200 according to the voltage required by the load 300, so that the engine power output can be completely supplied to the rotational speed and reduce unnecessary heat energy consumption, the regulator The 100 parts can also be extended in service life due to the temperature drop, and at the same time avoiding the problem that the SCR temperature of the control rectifier circuit 10 in the prior art is too high to be broken, causing the load 300 to continuously input excessive voltage and be damaged.
惟,以上之實施說明及圖式所示,係舉例說明本創作之較佳實施例者,並非以此侷限本創作。是以,舉凡與本創作之構造、裝置、特徵等近似或相雷同者,均應屬本創作之創設目的及申請專利範圍之內。However, the above description of the embodiments and the drawings are illustrative of the preferred embodiments of the present invention and are not intended to limit the present invention. Therefore, any similarity or similarity to the structure, installation, characteristics, etc. of this creation shall be within the creation purpose of the creation and the scope of patent application.
100‧‧‧穩壓器100‧‧‧ Voltage Regulator
200‧‧‧發電機200‧‧‧ generator
300‧‧‧負載300‧‧‧load
10‧‧‧矽控整流迴路10‧‧‧Controlled rectifier circuit
20‧‧‧控制電路20‧‧‧Control circuit
21‧‧‧熱敏電阻21‧‧‧Thermistor
30‧‧‧整流二極體迴路30‧‧‧Rected Diode Circuit
D1、D2、D3‧‧‧整流二極體D1, D2, D3‧‧‧ Rectifier
SCR1、SCR2、SCR3‧‧‧SCR(矽控整流器)SCR1, SCR2, SCR3‧‧‧SCR (controlled rectifier)
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TWM477600U true TWM477600U (en) | 2014-05-01 |
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