TWM477522U - Inclined type valve seat (FULFIT) and butterfly valve using the same - Google Patents
Inclined type valve seat (FULFIT) and butterfly valve using the same Download PDFInfo
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Description
本創作係有關於一種流體開閉控制之技術領域,特別是提供一連續密封連接面之一種傾斜式閥座(FULFIT)及其使用該閥座之蝶閥。The present invention relates to a technical field of fluid opening and closing control, in particular to a tilting valve seat (FULFIT) providing a continuous sealing joint surface and a butterfly valve using the same.
按,習知蝶閥之結構可參閱我國專利公告第M451454、M449215、M447443等前案,由習知蝶閥之結構可知,蝶閥的密封面於蝶閥之徑向,並在碟板旋轉中心上,使得驅動碟板之閥桿需穿過密封面,才能延伸至蝶閥外側,造成密封面的連續性被中斷與破壞,也導致閥桿與穿伸密封面處,成為密封弱點,以致衍生以下缺失;為解決蝶閥密封面薄弱之缺失,習知作法是加大該處的密封連結面或密封過盈量,但如此增加之後,反而使得閥桿扭矩加大、閥座與碟板磨損增加,造成蝶閥整體壽命縮短。According to the structure of the conventional butterfly valve, please refer to the previous patents of the Chinese Patent Publication No. M451454, M449215, M447443, etc. The structure of the butterfly valve can be known that the sealing surface of the butterfly valve is in the radial direction of the butterfly valve and is driven on the center of rotation of the disc. The valve stem of the disc needs to pass through the sealing surface to extend to the outside of the butterfly valve, causing the continuity of the sealing surface to be interrupted and destroyed, and also causing the sealing point of the valve stem and the sealing surface to become a weak point of the seal, so that the following defects are missing; The lack of a weak sealing surface, the conventional practice is to increase the sealing joint surface or the sealing interference amount, but after this increase, the stem torque is increased, the valve seat and the disc wear are increased, and the overall life of the butterfly valve is shortened. .
另外,閥座之密封連接面被閥桿中斷,而使密封連接面無法形成一連續的接觸面,導致閥座製程中硫化成型工序的困擾。In addition, the sealing joint surface of the valve seat is interrupted by the valve stem, so that the sealing joint surface cannot form a continuous contact surface, which causes troubles in the vulcanization molding process in the valve seat process.
且閥座之密封連接面,因為無法形成連續的接觸面,使得蝶板與閥座之間密封過盈量無法維持一致性,使蝶閥啟閉的扭距變化激烈,造成匹配蝶閥啟閉執行裝置(機構)的最大扭矩輸出數值與要求嚴格。And the sealing joint surface of the valve seat, because the continuous contact surface cannot be formed, the sealing interference between the butterfly plate and the valve seat can not maintain consistency, and the torque of the butterfly valve opening and closing changes drastically, resulting in the matching butterfly valve opening and closing actuator The maximum torque output value of the (institution) is strictly required.
再者,閥座密封連接面位於蝶板迴轉中心,所以蝶板與閥座密封連接面常態皆有一部份形成固定接觸,造成無謂的扭矩產生與摩擦損耗,使得閥座整體壽命降低。也讓蝶閥配套之啟閉執行裝置(機構),大部份的時間都在大功率、大扭矩輸出狀態下工作,長時間且連續下,相對的形成能源的浪費。Furthermore, the sealing surface of the valve seat is located at the center of rotation of the disc, so that the normal connection between the disc and the seat of the valve seat forms a fixed contact, resulting in unnecessary torque generation and friction loss, resulting in a decrease in the overall life of the valve seat. The butterfly actuator is also equipped with an opening and closing actuator (mechanism) for most of the time to operate under high power and high torque output conditions, and for a long time and continuously, the relative energy is wasted.
有鑑於上述習知技藝之問題與缺失,本創作之一目的,就是在於提供一種傾斜式閥座(FULFIT)及其使用該閥座之蝶閥,使密封連接面偏離閥桿,避免閥桿與密封連接面的交接,消除了閥座與閥桿交界處存有洩露之隱患。也避免增加密封面之面積和密封過盈量,而帶來的扭矩增加和閥座磨損,並可增加整體之使用者壽命。In view of the above problems and deficiencies in the prior art, one of the aims of the present invention is to provide a tilting valve seat (FULFIT) and a butterfly valve using the same, so that the sealing joint surface is offset from the valve stem, and the valve stem and the seal are avoided. The connection of the connecting faces eliminates the hidden danger of leakage at the junction between the valve seat and the valve stem. It also avoids increasing the area of the sealing surface and the amount of seal interference, resulting in increased torque and seat wear, and can increase overall user life.
本創作次一目的,就是在於提供一種傾斜式閥座(FULFIT)及其使用該閥座之蝶閥,使閥座之密封連接面採球面設計,實現了蝶板與閥座之間密封過盈量能保持均勻的一致性,使蝶閥啟閉的扭距趨近於線性變化。The second purpose of this creation is to provide a tilting valve seat (FULFIT) and a butterfly valve using the same, so that the sealing surface of the valve seat is designed to meet the spherical surface, and the sealing interference between the butterfly plate and the valve seat is realized. Uniform consistency can be maintained, and the torque of the butterfly valve opening and closing tends to be linear.
本創作另一目的,就是在於提供一種傾斜式閥座 (FULFIT)及其使用該閥座之蝶閥,使閥座密封連接面偏離蝶板迴轉中心,所以只有蝶板迴轉到一預設角度時,蝶板才與閥座密封連接面接觸,並引起扭矩的變化,一旦碟板離開閥座密封連接面後,閥桿的扭矩理論上就只剩下閥桿與密封件間的摩擦,如此可減少蝶板與閥座密封連接面之間的磨損,增加閥座的壽命和穩定性。Another purpose of this creation is to provide a tilting seat (FULFIT) and its butterfly valve using the valve seat, so that the sealing surface of the valve seat is deviated from the center of rotation of the disc, so that only when the disc is rotated to a predetermined angle, the butterfly plate contacts the sealing surface of the valve seat and causes torque. The change, once the disc leaves the valve seat sealing connection surface, the torque of the valve stem theoretically only the friction between the valve stem and the sealing member, thus reducing the wear between the butterfly plate and the valve seat sealing joint surface, increasing Seat life and stability.
本創作再一目的,就是在於提供一種傾斜式閥座(FULFIT)及其使用該閥座之蝶閥,使蝶閥於流道進、出兩端的壓差作用下,閥座密封連接面被強制性的向著有利於密封的方向移動,在作用壓力範圍內,蝶閥進、出端壓差越大,密封效果越好。A further object of the present invention is to provide a tilting valve seat (FULFIT) and a butterfly valve using the same, so that the butterfly valve is forced to be pressed under the pressure difference between the inlet and the outlet of the flow passage. Moving in a direction favorable to the seal, the pressure difference between the inlet and the outlet of the butterfly valve is larger in the range of the applied pressure, and the sealing effect is better.
根據本創作上述目的,提供一種傾斜式閥座(FULFIT)及其使用該閥座之蝶閥,其包括;一碟閥以及一套銜於碟閥內之閥座,其中;上述蝶閥,包含一閥體、一蝶板、一上閥桿及一下閥桿;閥體軸向貫穿設有一軸孔,並徑向貫穿分別形成一上桿孔及一下桿孔,提供上、下閥桿一端對應穿伸容置,而上、下閥桿並與蝶板兩端連接,使蝶板受上閥桿之驅動而可選擇性的迴轉,進而改變軸孔之橫截面大小;上述閥座,係為中空之管狀結構,套設於軸孔內表面,閥座徑向貫穿分別形成有一上穿孔及一下穿孔,且上、下穿孔位置與上、下閥孔相對應,提供上、下閥桿對應穿伸;其特徵於:閥座內表面以一預設傾斜角度,環設有一密封連接面,且密封連接面位置與 蝶板相對應,並使密封連接面相對於上、下閥桿呈一夾角α。According to the above object of the present invention, there is provided a tilting valve seat (FULFIT) and a butterfly valve using the same, comprising: a disc valve and a valve seat in the disc valve, wherein the butterfly valve includes a valve a body, a butterfly plate, an upper valve stem and a lower valve stem; the valve body is axially inserted through a shaft hole, and radially penetrates to form an upper rod hole and a lower rod hole respectively, and provides a corresponding one end of the upper and lower valve stems The upper and lower valve stems are connected to both ends of the butterfly plate, so that the butterfly plate can be selectively rotated by the upper valve stem to change the cross-sectional size of the shaft hole; the valve seat is hollow The tubular structure is sleeved on the inner surface of the shaft hole, and the valve seat is formed with an upper perforation and a perforation respectively in the radial direction, and the upper and lower perforation positions correspond to the upper and lower valve holes, and the upper and lower valve stems are correspondingly extended; The utility model is characterized in that: the inner surface of the valve seat is at a predetermined inclination angle, and the ring is provided with a sealing connection surface, and the position of the sealing connection surface is The discs correspond and the sealing joint faces are at an angle α with respect to the upper and lower valve stems.
200‧‧‧蝶閥200‧‧‧Butterfly valve
220‧‧‧閥體220‧‧‧ valve body
222‧‧‧軸孔222‧‧‧ shaft hole
224‧‧‧上桿孔224‧‧‧Upper hole
226‧‧‧下桿孔226‧‧‧Lower hole
240‧‧‧蝶板240‧‧‧Butter
262‧‧‧上閥桿262‧‧‧Upper stem
264‧‧‧下閥桿264‧‧‧lower stem
266‧‧‧密封件266‧‧‧Seal
400‧‧‧閥座400‧‧‧ valve seat
402‧‧‧上穿孔402‧‧‧Perforation
404‧‧‧下穿孔404‧‧‧ underperture
420‧‧‧密封連接面420‧‧‧ sealing joint
第1圖 本創作傾斜式閥座(FULFIT)及其使用該閥座之蝶閥實施例示意圖。Fig. 1 is a schematic view of an embodiment of a creative tilting valve seat (FULFIT) and a butterfly valve using the same.
第2圖 本創作傾斜式閥座(FULFIT)及其使用該閥座之蝶閥實施例分解示意圖。Fig. 2 is an exploded view of the embodiment of the inventive tilting valve seat (FULFIT) and its butterfly valve using the valve seat.
第3圖 本創作傾斜式閥座(FULFIT)及其使用該閥座之蝶閥實施例剖面示意圖一。Fig. 3 is a cross-sectional view 1 of the embodiment of the inventive tilting valve seat (FULFIT) and its butterfly valve using the valve seat.
第4圖 本創作傾斜式閥座(FULFIT)及其使用該閥座之蝶閥實施例剖面示意圖二。Fig. 4 is a cross-sectional view 2 of the embodiment of the inventive tilting valve seat (FULFIT) and its butterfly valve using the valve seat.
第5圖 本創作傾斜式閥座(FULFIT)及其使用該閥座之蝶閥實施例剖面示意圖三。Fig. 5 is a cross-sectional view 3 of the embodiment of the inventive tilting valve seat (FULFIT) and its butterfly valve using the valve seat.
第6圖 本創作傾斜式閥座(FULFIT)及其使用該閥座之蝶閥實施例剖面示意圖四。Fig. 6 is a cross-sectional view of a fourth embodiment of the present embodiment of a tilting valve seat (FULFIT) and a butterfly valve using the same.
以下請參照相關圖式進一步說明本創作傾斜式閥座(FULFIT)及其使用該閥座之蝶閥實施例。為便於理解本創作實施方式,以下相同元件係採相同符號標示說明。Hereinafter, the artificial tilt valve seat (FULFIT) and its butterfly valve embodiment using the valve seat will be further described with reference to the related drawings. In order to facilitate the understanding of the present embodiment, the same components are denoted by the same symbols.
請參閱第1至6圖所示,本創作之傾斜式閥座(FULFIT)及其使用該閥座之蝶閥,其包括:一碟閥200以及一套銜於碟閥200內之閥座400,其中;上述蝶閥200,包含一閥體220、一蝶板240、一上閥桿262、一下閥桿264及數個密封件266;閥體220軸向貫穿設有一軸孔222,且閥體220徑向貫穿分別形成一上桿孔224及下桿孔226,提供上、下閥桿262、264對應上、下桿孔224、226並配合密封件266穿伸容置,而上、下閥桿262、264並與蝶板240兩端連接,使蝶板240以一預設傾斜角度容置於軸孔222,蝶板240受上閥桿262之驅動而可選擇性的迴轉,進而改變閥體220軸孔222之橫截面大小。Referring to Figures 1 through 6, the inventive tilting valve seat (FULFIT) and its butterfly valve using the valve seat include a disc valve 200 and a set of valve seats 400 in the disc valve 200, The butterfly valve 200 includes a valve body 220, a butterfly plate 240, an upper valve stem 262, a lower valve stem 264 and a plurality of sealing members 266. The valve body 220 is axially disposed with a shaft hole 222, and the valve body 220 An upper rod hole 224 and a lower rod hole 226 are respectively formed in the radial direction, and the upper and lower valve rods 262 and 264 are provided corresponding to the upper and lower rod holes 224 and 226, and are fitted with the sealing member 266, and the upper and lower valve stems are respectively inserted. 262, 264 and connected to the two ends of the butterfly plate 240, so that the butterfly plate 240 is accommodated in the shaft hole 222 at a predetermined inclination angle, and the butterfly plate 240 is selectively driven to rotate by the upper valve stem 262, thereby changing the valve body. The cross-sectional size of the 220 shaft hole 222.
上述閥座400,係為中空之管狀結構,套設於閥體220軸孔222內表面,閥座400徑向貫穿分別形成有一上穿孔402及一下穿孔404,上、下穿孔402、404位置與上、下閥孔224、226相對應,提供上、下閥桿262、264對應穿伸,並於閥座400內表面以一預設傾斜角度,環設有一頭尾相連且連續之密封連接面420,該密封連接面420位置與蝶板240相對應,並使密封連接面420相對於上、下穿孔402、404中心(上、下閥桿262、264)呈一夾角α,另外,閥座400密封連接面420呈一球面,使蝶板240外周緣與密封連接面420緊密配合時,可使過盈量保持均一性。The valve seat 400 is a hollow tubular structure sleeved on the inner surface of the shaft hole 222 of the valve body 220. The valve seat 400 is formed with an upper through hole 402 and a lower through hole 404 respectively in the radial direction, and the upper and lower through holes 402 and 404 are positioned. Corresponding to the upper and lower valve holes 224, 226, the upper and lower valve stems 262, 264 are correspondingly extended, and the inner surface of the valve seat 400 is at a predetermined inclination angle, and the ring is provided with a tail-end continuous and continuous sealing joint surface. 420, the sealing joint surface 420 is located at a position corresponding to the butterfly plate 240, and the sealing joint surface 420 is at an angle α with respect to the centers of the upper and lower perforations 402, 404 (the upper and lower valve stems 262, 264), and the valve seat The sealing joint surface 420 of the 400 has a spherical surface, so that the outer circumference of the disc 240 is closely matched with the sealing joint surface 420, so that the interference can be kept uniform.
是以,上述即為本創作所提供一較佳實施例,傾 斜式閥座(FULFIT)及其使用該閥座之蝶閥各部構件介紹,接著再將本創作之組裝方式及使用特點介紹如下:首先,蝶閥200可依需求設置於流道預設處(圖中未示),且閥座400之密封連接面420採球面設計,實現了蝶板240與閥座400之間密封過盈量能保持均勻的一致性,使蝶閥200啟閉的扭距趨近於線性變化。再者,蝶閥200於流道進、出口兩端的壓差作用下,閥座400密封連接面420被強制性的向著有利於密封的方向移動,在設計的作壓力範圍內,蝶閥200進、出端壓差越大,密封效果越好。Therefore, the above is a preferred embodiment of the present invention. The inclined valve seat (FULFIT) and its components of the butterfly valve using the valve seat are introduced. Then, the assembly method and the use characteristics of the creation are described as follows: First, the butterfly valve 200 can be set at the flow path preset according to requirements (in the figure) Not shown), and the sealing joint surface 420 of the valve seat 400 adopts a spherical surface design, so that the sealing interference between the butterfly plate 240 and the valve seat 400 can maintain uniform uniformity, and the torque of the butterfly valve 200 is close to the torque. Linear change. Moreover, under the pressure difference between the inlet and outlet of the flow passage of the butterfly valve 200, the sealing joint surface 420 of the valve seat 400 is forcibly moved in a direction favorable to the sealing. In the designed pressure range, the butterfly valve 200 enters and exits. The greater the end pressure difference, the better the sealing effect.
當欲藉由蝶閥200開啟流道時,只需扭轉上閥桿262而連動蝶板240迴轉,使蝶板240周緣離開閥座400密封連接面420,且閥座400密封連接面420偏離蝶板240迴轉中心,所以只有蝶板240迴轉到一預設角度時,蝶板240才與閥座400密封連接面420接觸,並引起扭矩的變化,一旦碟板240離開閥座400密封連接面420後,上、下閥桿262、264的扭矩理論上就只剩下上、下閥桿262、264與密封件266間的摩擦,可大幅降低閥座整體之壽命。When the flow path is to be opened by the butterfly valve 200, the upper valve stem 262 is twisted and the butterfly plate 240 is rotated, so that the peripheral edge of the butterfly plate 240 leaves the valve seat 400 sealing connection surface 420, and the valve seat 400 seals the connection surface 420 away from the butterfly plate. The center of rotation of 240, so that only when the butterfly plate 240 is rotated to a predetermined angle, the butterfly plate 240 is in contact with the sealing joint surface 420 of the valve seat 400, and causes a change in torque. Once the disk plate 240 leaves the sealing joint surface 420 of the valve seat 400, The torque of the upper and lower valve stems 262, 264 theoretically only the friction between the upper and lower valve stems 262, 264 and the seal 266, which can greatly reduce the overall life of the valve seat.
承上所述,本創作之傾斜式閥座(FULFIT)及其使用該閥座之蝶閥,至少可達成以下進步效益:As mentioned above, the created tilting valve seat (FULFIT) and its butterfly valve using the valve seat can achieve at least the following benefits:
1.密封連接面偏離閥桿,避免閥桿與密封連接面的交接,消除了閥座與閥桿交界處洩露的隱患。也避免了因增加密封面之面積和密封過盈量,所帶來的扭矩增加和閥座 的磨損,並可增加整體之使用者壽命。1. The sealing joint surface deviates from the valve stem to avoid the connection between the valve stem and the sealing joint surface, thereby eliminating the hidden danger of leakage at the junction between the valve seat and the valve stem. Increased torque and seat due to increased seal face area and seal interference Wear and increase overall user life.
2.閥座之密封連接面偏離閥桿,而使密封連接面可形成一連續的接觸面,方便閥座製程中硫化成型的製作。2. The sealing joint surface of the valve seat is offset from the valve stem, so that the sealing joint surface can form a continuous contact surface, which facilitates the production of vulcanization molding in the valve seat process.
3.閥座之密封連接面採球面設計,實現了蝶板與閥座之間密封過盈量能保持均勻的一致性,使蝶閥啟閉的扭距趨近於線性變化,進而降低配套蝶閥之啟閉執行裝置(機構)的最大扭矩輸出數值與要求,相對的則可降低蝶閥配套(啟閉執行裝置)使用的成本。3. The sealing surface of the valve seat adopts the spherical surface design, which realizes the uniformity of the sealing interference between the butterfly plate and the valve seat, so that the torque of the butterfly valve opening and closing approaches a linear change, thereby reducing the matching butterfly valve. The maximum torque output value and requirements of the opening and closing actuator (mechanism) can reduce the cost of the butterfly valve matching (opening and closing actuator).
4.閥座密封連接面偏離蝶板迴轉中心,所以只有蝶板迴轉到一預設角度時,蝶板才與閥座密封連接面接觸,並引起扭矩的變化,一旦碟板離開閥座密封連接面後,閥桿的扭矩理論上就只剩下閥桿與密封件間的摩擦;而這樣的摩擦所導致的扭矩非常的小且穩定,如此可減少蝶板與閥座密封連接面之間的磨損,增加閥座的壽命和穩定性。也讓蝶閥配套之啟閉執行裝置,有較多的時間在低功率及低扭矩輸出狀態下工作,長時間且連續下,相對的具有節能的進步性。4. The seat sealing joint surface deviates from the center of rotation of the disc, so only when the disc is rotated to a predetermined angle, the disc is in contact with the sealing surface of the valve seat, and causes a change in torque. Once the disc is separated from the seat, the disc is sealed. After the surface, the torque of the valve stem theoretically only the friction between the valve stem and the seal; and the friction caused by such friction is very small and stable, thus reducing the gap between the butterfly plate and the seat sealing joint. Wear and increase the life and stability of the seat. It also allows the butterfly valve to be equipped with an opening and closing actuator that has more time to work in a low power and low torque output state, and is relatively energy-saving and progressive.
5.蝶閥設置於管路流道時,在蝶閥進、出兩端的壓差作用下,閥座密封連接面被強制性的向著有利於密封的方向移動,在作用壓力範圍內,蝶閥進、出端壓差越大,密封效果越好,從而使蝶閥能權作排空閥或真空閥,而可直接安裝在管線末端,解決蝶閥不宜做排空閥的難題。5. When the butterfly valve is installed in the pipeline flow path, under the pressure difference between the inlet and the outlet of the butterfly valve, the sealing joint surface of the valve seat is forcibly moved in a direction favorable to the sealing. In the range of the working pressure, the butterfly valve enters and exits. The greater the pressure difference between the ends, the better the sealing effect, so that the butterfly valve can be used as an emptying valve or a vacuum valve, and can be directly installed at the end of the pipeline to solve the problem that the butterfly valve should not be used as an emptying valve.
以上所述說明,僅為本創作的較佳實施方式而已,意在明確本創作的特徵,並非用以限定本創作實施例的範圍,本技術領域內的一般技術人員根據本創作所作的均等變化,以及本領域內技術人員熟知的改變,仍應屬本創作涵蓋的範圍。The above description is only for the preferred embodiment of the present invention, and is intended to clarify the features of the present invention, and is not intended to limit the scope of the present embodiment, and the average variation made by those skilled in the art according to the present creation. Changes that are well known to those skilled in the art, and still fall within the scope of this creation.
200‧‧‧蝶閥200‧‧‧Butterfly valve
240‧‧‧蝶板240‧‧‧Butter
220‧‧‧閥體220‧‧‧ valve body
262‧‧‧上閥桿262‧‧‧Upper stem
400‧‧‧閥座400‧‧‧ valve seat
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Priority Applications (1)
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TW103201567U TWM477522U (en) | 2014-01-24 | 2014-01-24 | Inclined type valve seat (FULFIT) and butterfly valve using the same |
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TW103201567U TWM477522U (en) | 2014-01-24 | 2014-01-24 | Inclined type valve seat (FULFIT) and butterfly valve using the same |
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Publication Number | Publication Date |
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TWM477522U true TWM477522U (en) | 2014-05-01 |
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TW103201567U TWM477522U (en) | 2014-01-24 | 2014-01-24 | Inclined type valve seat (FULFIT) and butterfly valve using the same |
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Country | Link |
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TW (1) | TWM477522U (en) |
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2014
- 2014-01-24 TW TW103201567U patent/TWM477522U/en not_active IP Right Cessation
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