TWM469241U - Floating disc brake - Google Patents

Floating disc brake Download PDF

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Publication number
TWM469241U
TWM469241U TW102217610U TW102217610U TWM469241U TW M469241 U TWM469241 U TW M469241U TW 102217610 U TW102217610 U TW 102217610U TW 102217610 U TW102217610 U TW 102217610U TW M469241 U TWM469241 U TW M469241U
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TW
Taiwan
Prior art keywords
disc
disk
floating
rivet
washer
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Application number
TW102217610U
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Chinese (zh)
Inventor
Kun-Liang Chieh
Original Assignee
Kun-Liang Chieh
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Application filed by Kun-Liang Chieh filed Critical Kun-Liang Chieh
Priority to TW102217610U priority Critical patent/TWM469241U/en
Publication of TWM469241U publication Critical patent/TWM469241U/en

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Description

浮動式碟煞盤Floating disc

本創作係有關於一種浮動式碟煞盤,尤指一種利用碟形墊圈的彈性頂抵,使得其外碟盤在受到卡鉗擠壓時可相對於內碟盤整片平移浮動者。The present invention relates to a floating disc tray, and more particularly to an elastic top abutment using a disc-shaped washer, such that the outer disc can be translated and floated relative to the inner disc when squeezed by the caliper.

參閱第五圖,習知的一種浮動式碟煞盤9係藉由一鉚釘91穿置於其內碟盤92與外碟盤93之間的結合孔90,而將該內、外碟盤92、93鉚合,並允許該外碟盤93在受到外部的卡鉗擠壓時可相對該內碟盤92作些微的軸向浮動。其中,該浮動式碟煞盤9更包含套設於該鉚釘91的一碟形墊圈94及一墊圈95,使得該外碟盤92在浮動時得以藉由該碟形墊圈94的彈性頂抵而整片地平移或復位。Referring to the fifth figure, a conventional floating disc 9 is inserted into a coupling hole 90 between the inner disc 92 and the outer disc 93 by a rivet 91, and the inner and outer discs 92 are 93 is riveted and allows the outer disk 93 to be slightly axially floated relative to the inner disk 92 when squeezed by an external caliper. The floating disc tray 9 further includes a disc-shaped washer 94 and a washer 95 sleeved on the rivet 91, so that the outer disc 92 can be elastically abutted by the disc-shaped washer 94 when floating. Pan or reset the entire piece.

惟,在該浮動式碟煞盤9的組裝過程中,該碟形墊圈94因本身的彈性而容易在穿套於該鉚釘91時產生偏移,如第六圖所示,進而在鉚合後導致該碟形墊圈94的一端94(a)抵靠於該內碟盤92,而另一端94(b)卻懸空於該外碟盤93上方的情形,如第七圖所示,因而失去其效用。However, during the assembly of the floating disc tray 9, the disc-shaped washer 94 is easily deflected when it is put on the rivet 91 due to its own elasticity, as shown in the sixth figure, and further after riveting. Causing one end 94(a) of the dish-shaped gasket 94 to abut against the inner disc 92 while the other end 94(b) is suspended above the outer disc 93, as shown in the seventh figure, thus losing its utility.

為解決先前技術之問題,本創作提供一種改善之 浮動式碟煞盤,其碟形墊圈在鉚合過程中不會發生偏移或偏斜的情形。In order to solve the problems of the prior art, this creation provides an improvement. The floating disc tray has a dish washer that does not deflect or deflect during the riveting process.

為達上述目的,本創作之浮動式碟煞盤主要包括一盤體及一浮動扣。該盤體包括一內碟盤及環設於該內碟盤外周邊之一外碟盤,且該盤體於該內碟盤及該外碟盤之間界定至少一結合孔。該浮動扣包括一鉚釘、一碟形墊圈及相鄰該碟形墊圈之一固定墊片,其中該鉚釘係穿經該盤體之結合孔、該碟形墊圈的一中心孔及該固定墊片的一中心孔,而將該內碟盤與該外碟盤鉚合固定,並允許該外碟盤相對於該內碟盤做有限程度的浮動位移。其中,該碟形墊圈具有一碟形本體及自該碟形本體軸向延伸而出的至少一定位柱。另一方面,該固定墊片於其中心孔的周壁界定有至少一卡槽,以與該碟形墊圈之定位柱卡合。如此,由於該碟形墊圈受到該固定墊片的穩固地限位,可確保在鉚合的過程中不會產生偏移的現象。In order to achieve the above objectives, the floating disc tray of the present invention mainly comprises a disc body and a floating buckle. The disk body includes an inner disk and an outer disk disposed on the outer periphery of the inner disk, and the disk defines at least one coupling hole between the inner disk and the outer disk. The floating buckle includes a rivet, a dish washer and a fixing gasket adjacent to the dish washer, wherein the rivet passes through a coupling hole of the disc body, a center hole of the dish washer and the fixing gasket A center hole, the inner disk is riveted to the outer disk, and the outer disk is allowed to perform a limited degree of floating displacement with respect to the inner disk. Wherein, the dish washer has a dish-shaped body and at least one positioning post extending axially from the dish-shaped body. On the other hand, the fixing gasket defines at least one slot on the peripheral wall of the center hole to engage with the positioning post of the dish washer. Thus, since the dish washer is stably restrained by the fixing spacer, it is ensured that no offset occurs during the riveting process.

進一步地,本創作之內碟盤於其外周邊界定有至少一半孔,且該外碟盤於其內周邊界定至少一半孔,該內碟盤的半孔與該外碟盤的半孔相對設置組合成該結合孔。Further, the inner disk of the present invention defines at least one half of the hole at the outer periphery thereof, and the outer disk defines at least half of the hole at the inner periphery thereof, and the half hole of the inner disk is opposite to the half hole of the outer disk The binding wells are synthesized.

進一步地,本創作之鉚釘係一空心鉚釘,其具有一頭部、延伸自該頭部的一大徑段及延伸自該大徑段的一小徑段,其中該頭部抵靠於該盤體的一側,該大徑段穿經該盤體之結合孔,而該小徑段係凸伸於該盤體的另一側且其尾端經沖壓 外翻變形使得該碟形墊圈連同該固定墊片得以彈性頂抵於該盤體的另一側。Further, the rivet of the present invention is a hollow rivet having a head, a large diameter section extending from the head, and a small diameter section extending from the large diameter section, wherein the head abuts against the disk One side of the body, the large diameter section passes through the coupling hole of the disk body, and the small diameter section protrudes from the other side of the disk body and the tail end thereof is stamped The valgus deformation causes the dish washer and the fixing washer to elastically abut against the other side of the disc body.

進一步地,本創作之鉚釘於大徑段與小徑段之間具有一肩部,而該碟形墊圈及該固定墊片均係套設於該鉚釘之小徑段且一起被夾設於該肩部與該小徑段的尾端之間。Further, the rivet of the present invention has a shoulder between the large diameter section and the small diameter section, and the disc washer and the fixing gasket are sleeved on the small diameter section of the rivet and are sandwiched together Between the shoulder and the trailing end of the small diameter section.

進一步地,本創作之鉚釘的肩部與該盤體的該另一側齊平。Further, the shoulder of the rivet of the present creation is flush with the other side of the tray.

進一步地,本創作之碟形墊圈具有相對的一凹陷側及一拱起側,且該碟形墊圈係以其凹陷側抵靠於該盤體的該另一側。Further, the disc washer of the present invention has an opposite concave side and a domed side, and the dish washer abuts against the other side of the disc body with its concave side.

至於本創作之其他目的、功效及詳細構造,則參照下述所選用實施例之詳細說明與附圖即可明瞭。For the other purposes, functions, and detailed constructions of the present invention, reference will be made to the detailed description and the accompanying drawings.

100‧‧‧浮動式碟煞盤100‧‧‧Floating disc tray

1‧‧‧盤體1‧‧‧ dish

11‧‧‧內碟盤11‧‧‧ internal disc

110‧‧‧半孔110‧‧‧ half hole

12‧‧‧外碟盤12‧‧‧External disk

120‧‧‧半孔120‧‧‧ half hole

10‧‧‧結合孔10‧‧‧Combination hole

2‧‧‧浮動扣2‧‧‧Floating buckle

3‧‧‧鉚釘3‧‧‧ Rivets

31‧‧‧頭部31‧‧‧ head

32‧‧‧大徑段32‧‧‧ Large diameter section

33‧‧‧小徑段33‧‧‧Small path

330‧‧‧尾端330‧‧‧End

34‧‧‧肩部34‧‧‧ shoulder

4‧‧‧碟形墊圈4‧‧‧ dish washer

40‧‧‧中心孔40‧‧‧ center hole

41‧‧‧碟形本體41‧‧‧ dish-shaped ontology

42‧‧‧定位柱42‧‧‧Positioning column

43‧‧‧凹陷側43‧‧‧ recessed side

44‧‧‧拱起側44‧‧‧Arch side

5‧‧‧固定墊片5‧‧‧Fixed gasket

50‧‧‧中心孔50‧‧‧ center hole

51‧‧‧卡槽51‧‧‧ card slot

第一圖係本創作浮動式碟煞盤之立體示意圖。The first picture is a three-dimensional diagram of the floating disk of the present creation.

第二圖係第一圖浮動式碟煞盤的局部放大分解圖。The second figure is a partially enlarged exploded view of the floating disk of the first figure.

第三圖係第一圖浮動式碟煞盤沿著III-III剖線的局部剖面圖。The third figure is a partial cross-sectional view of the first type of floating disc tray along the line III-III.

第四圖係第一圖浮動式碟煞盤沿著IV-IV剖線的局部剖面圖。The fourth figure is a partial cross-sectional view of the first type of floating disc tray along the line IV-IV.

第五圖係習知浮動式碟煞盤之剖面圖。The fifth figure is a cross-sectional view of a conventional floating disc tray.

第六圖係第五圖浮動式碟煞盤組裝不良時之剖面 圖。The sixth figure is the section of the fifth figure when the floating disc is poorly assembled. Figure.

第七圖係顯示第六圖之習知浮動式碟煞盤組裝不良造成鉚合後碟形墊圈歪斜之情形。The seventh figure shows the case where the conventional floating type disc plate assembly of the sixth figure causes the dish washer to be skewed after the riveting.

參閱第一圖,本創作係關於一種浮動式碟煞盤100,其主要包括一盤體1及複數浮動扣2。該盤體1包括一內碟盤11及環設於該內碟盤11外周邊之一外碟盤12。該內碟盤11的中心界定有一中心孔13,供一輪軸(未顯示)穿設。此外,該盤體1於該內碟盤11及該外碟盤12之間界定複數間隔排列的結合孔10(第二圖)。該些浮動扣2係對應穿置於該些結合孔10,以將該內碟盤11及該外碟盤12組設在一起。Referring to the first figure, the present invention relates to a floating disc tray 100 which mainly comprises a disc body 1 and a plurality of floating clasps 2. The disk body 1 includes an inner disk 11 and an outer disk 12 disposed on the outer periphery of the inner disk 11. The center of the inner disc 11 defines a central opening 13 for passage through an axle (not shown). In addition, the disk body 1 defines a plurality of spaced-apart coupling holes 10 between the inner disk 11 and the outer disk 12 (second drawing). The floating buckles 2 are correspondingly disposed on the coupling holes 10 to assemble the inner disk 11 and the outer disk 12 together.

如第二圖所示,該內碟盤11沿著其外周邊界定有間隔排列的複數半孔110。反之,該外碟盤12於其內周邊界定有間隔排列的複數半孔120,分別對應該內碟盤11之該些半孔110。該內碟盤11的半孔110與該外碟盤12的半孔120相對而設,以構成上述之結合孔10。As shown in the second figure, the inner disk 11 defines a plurality of spaced-apart half holes 110 along its outer periphery. On the contrary, the outer disk 12 defines a plurality of semi-holes 120 spaced apart at its inner periphery, corresponding to the half holes 110 of the inner disk 11 respectively. The half hole 110 of the inner disk 11 is opposed to the half hole 120 of the outer disk 12 to constitute the above-mentioned coupling hole 10.

參閱第二圖並配合第三圖,每一浮動扣2包括一鉚釘3、一碟形墊圈4及相鄰該碟形墊圈4之一固定墊片5。其中,該鉚釘3係穿經該內碟盤11與該外碟盤12之間的結合孔10、該碟形墊圈4的一中心孔40以及該固定墊片5的一中心孔50,而將該內碟盤11與該內碟盤12鉚合固定,並允許該外碟盤12相對於該內碟盤11做有限程度的浮動位移。其中, 該碟形墊圈4具有一碟形本體41及自該碟形本體4軸向延伸而出的三個間隔排列的定位柱42;而該固定墊片5於其中心孔50的周壁界定有對應的三個卡槽51,以與該碟形墊圈4之三定位柱42卡合,如第四圖所示。如此,由於該碟形墊圈4受到該固定墊片5的穩固地限位,可確保在鉚合的過程中該碟形墊圈4不會產生偏移的現象。Referring to the second drawing and in conjunction with the third figure, each of the floating buckles 2 includes a rivet 3, a dish-shaped gasket 4 and a fixing spacer 5 adjacent to the dish-shaped gasket 4. The rivet 3 passes through the coupling hole 10 between the inner disk 11 and the outer disk 12, a center hole 40 of the dish washer 4, and a center hole 50 of the fixing pad 5, and The inner disk 11 is riveted to the inner disk 12 and allows the outer disk 12 to perform a limited degree of floating displacement relative to the inner disk 11. among them, The disc-shaped washer 4 has a dish-shaped body 41 and three spaced-apart positioning posts 42 extending axially from the dish-shaped body 4; and the fixed spacers 5 define corresponding walls on the peripheral wall of the central hole 50 thereof. Three card slots 51 are engaged with the three positioning posts 42 of the dish washer 4, as shown in the fourth figure. Thus, since the dish washer 4 is firmly restrained by the fixing spacer 5, it is ensured that the dish washer 4 does not shift during the riveting process.

參閱第二圖,在本實施例中,該鉚釘3係一空心鉚釘,其具有一頭部31、延伸自該頭部31的一大徑段32、延伸自該大徑段32的一小徑段33,以及介於該大徑段32與該小徑段33之間的一肩部34。如第四圖所示,該鉚釘3的頭部31係抵靠於該盤體1的一側。該鉚釘3的大徑段32穿經該盤體1之結合孔10,且該大徑段32之長度恰等於該內碟盤11與該內碟盤12之間的結合孔10之深度,使得該鉚釘3的肩部34與該盤體1的該另一側齊平。該鉚釘3的小徑段33係凸伸於該盤體1的另一側,且其尾端330經沖壓變形而外翻。此外,相鄰的該碟形墊圈4及該固定墊片5均係套設於該鉚釘3之小徑段33,且該小徑段33的尾端330將該碟形墊圈4及該固定墊片5夾設於該肩部34與該小徑段33的尾端330之間,使得該碟形墊圈4能彈性頂抵於該盤體1的另一側。再者,由於該肩部34係與該盤體1的該另一側齊平,故而不會對碟形墊圈4的作動造成影響。Referring to the second figure, in the present embodiment, the rivet 3 is a hollow rivet having a head 31, a large diameter section 32 extending from the head 31, and a small path extending from the large diameter section 32. Section 33, and a shoulder 34 between the large diameter section 32 and the small diameter section 33. As shown in the fourth figure, the head 31 of the rivet 3 abuts against one side of the disc body 1. The large diameter section 32 of the rivet 3 passes through the coupling hole 10 of the disk body 1, and the length of the large diameter section 32 is exactly equal to the depth of the coupling hole 10 between the inner disk 11 and the inner disk 12, so that The shoulder 34 of the rivet 3 is flush with the other side of the disc body 1. The small diameter section 33 of the rivet 3 protrudes from the other side of the disk body 1, and the tail end 330 thereof is outwardly turned by being stamped and deformed. In addition, the adjacent disc washer 4 and the fixing washer 5 are sleeved on the small diameter section 33 of the rivet 3, and the trailing end 330 of the small diameter section 33 is the disc washer 4 and the fixing pad. The sheet 5 is sandwiched between the shoulder portion 34 and the trailing end 330 of the small diameter section 33 such that the dish washer 4 can elastically abut against the other side of the disc body 1. Moreover, since the shoulder portion 34 is flush with the other side of the disk body 1, it does not affect the operation of the dish washer 4.

值得注意的是,該碟形墊圈4具有相對的一凹陷 側43及一拱起側44,且該碟形墊圈4係以其凹陷側43抵靠於該盤體1的該另一側。如此,當該外碟盤12在受到卡鉗擠壓或釋放時,得以藉由該碟形墊圈4的彈性頂抵而可相對於內碟盤11整片地軸向平移或復位,達到平行浮動的效果。It is worth noting that the dish washer 4 has a relatively concave one. The side 43 and a dove side 44, and the dish washer 4 abuts against the other side of the disc body 1 with its recessed side 43. Thus, when the outer disk 12 is pressed or released by the caliper, the elastic deformation of the dish washer 4 can be axially translated or reset relative to the inner disk 11 to achieve parallel floating. effect.

以上所述,僅為本發明的較佳實施例,並非用以對本發明作任何形式上的限制。任何未脫離本發明專利精神所作的任何等效修改或變更等,均應同理包含于本發明的專利保護範圍內。The above is only a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Any equivalent modifications or alterations that do not depart from the spirit of the invention are intended to be included within the scope of the invention.

1‧‧‧盤體1‧‧‧ dish

11‧‧‧內碟盤11‧‧‧ internal disc

110‧‧‧半孔110‧‧‧ half hole

12‧‧‧外碟盤12‧‧‧External disk

120‧‧‧半孔120‧‧‧ half hole

10‧‧‧結合孔10‧‧‧Combination hole

2‧‧‧浮動扣2‧‧‧Floating buckle

3‧‧‧鉚釘3‧‧‧ Rivets

31‧‧‧頭部31‧‧‧ head

32‧‧‧大徑段32‧‧‧ Large diameter section

33‧‧‧小徑段33‧‧‧Small path

34‧‧‧肩部34‧‧‧ shoulder

4‧‧‧碟形墊圈4‧‧‧ dish washer

40‧‧‧中心孔40‧‧‧ center hole

41‧‧‧碟形本體41‧‧‧ dish-shaped ontology

42‧‧‧定位柱42‧‧‧Positioning column

5‧‧‧固定墊片5‧‧‧Fixed gasket

50‧‧‧中心孔50‧‧‧ center hole

51‧‧‧卡槽51‧‧‧ card slot

Claims (6)

一種浮動式碟煞盤,包括:一盤體,包括一內碟盤及環設於該內碟盤外周邊之一外碟盤,且該盤體於該內碟盤及該外碟盤之間界定至少一結合孔;及至少一浮動扣,其包括一鉚釘、一碟形墊圈及相鄰該碟形墊圈之一固定墊片,其中該鉚釘係穿經該盤體之結合孔、該碟形墊圈的一中心孔及該固定墊片的一中心孔,而將該內碟盤與該外碟盤鉚合固定,並允許該外碟盤相對於該內碟盤做有限程度的浮動位移,該碟形墊圈具有一碟形本體及自該碟形本體軸向延伸而出的至少一定位柱;而該固定墊片於其中心孔的周壁界定有至少一卡槽,以與該碟形墊圈之定位柱卡合。A floating disc tray comprising: a disc body comprising an inner disc and an outer disc disposed on an outer periphery of the inner disc, and the disc is between the inner disc and the outer disc Defining at least one coupling hole; and at least one floating buckle, comprising a rivet, a dish washer and a fixing gasket adjacent to the dish washer, wherein the rivet is passed through a coupling hole of the disc body, the dish shape a central hole of the gasket and a center hole of the fixing gasket, and the inner disk is riveted and fixed to the outer disk, and the outer disk is allowed to perform a limited floating displacement with respect to the inner disk. The disc-shaped washer has a dish-shaped body and at least one positioning post extending axially from the dish-shaped body; and the fixing gasket defines at least one card slot on the peripheral wall of the central hole thereof, and the disc-shaped washer The positioning post is engaged. 如申請專利範圍第1項所述之浮動式碟煞盤,其中該內碟盤於其外周邊界定有至少一半孔,且該外碟盤於其內周邊界定至少一半孔,該內碟盤的半孔與該外碟盤的半孔相對設置組合成該結合孔。The floating disc tray of claim 1, wherein the inner disc defines at least one half of a hole at an outer periphery thereof, and the outer disc defines at least one half of an inner circumference thereof, the inner disc The half hole is combined with the half hole of the outer disk to form the coupling hole. 如申請專利範圍第1項所述之浮動式碟煞盤,其中該鉚釘係一空心鉚釘,其具有一頭部、延伸自該頭部的一大徑段及延伸自該大徑段的一小徑段,其中該頭部抵靠於該盤體的一側,該大徑段穿經該盤體之結合孔,而該小徑段係凸伸於該盤體的另一側且其尾端經沖壓外翻變形使得該碟形墊圈連同該固定墊片得以彈性頂抵於該盤體的另一側。The floating disc tray of claim 1, wherein the rivet is a hollow rivet having a head, a large diameter section extending from the head, and a small section extending from the large diameter section. a diameter segment, wherein the head abuts against a side of the disk body, the large diameter segment passes through a coupling hole of the disk body, and the small diameter segment protrudes from the other side of the disk body and ends thereof The stamping and outward turning deformation causes the dish washer and the fixing gasket to elastically abut against the other side of the disc body. 如申請專利範圍第3項所述之浮動式碟煞盤,其中該 鉚釘於大徑段與小徑段之間具有一肩部,而該碟形墊圈及該固定墊片均係套設於該鉚釘之小徑段且一起被夾設於該肩部與該小徑段的尾端之間。The floating disc tray of claim 3, wherein the The rivet has a shoulder between the large diameter section and the small diameter section, and the disc washer and the fixing gasket are sleeved on the small diameter section of the rivet and are clamped together on the shoulder and the small diameter Between the end of the segment. 如申請專利範圍第4項所述之浮動式碟煞盤,其中該鉚釘的肩部與該盤體的該另一側齊平。A floating disc cartridge according to claim 4, wherein the shoulder of the rivet is flush with the other side of the disc body. 如申請專利範圍第3項所述之浮動式碟煞盤,其中該碟形墊圈具有相對的一凹陷側及一拱起側,且該碟形墊圈係以其凹陷側抵靠於該盤體的該另一側。The floating disc tray of claim 3, wherein the disc-shaped washer has an opposite recessed side and a domed side, and the disc-shaped washer is abutted against the disc body by a recessed side thereof. The other side.
TW102217610U 2013-09-18 2013-09-18 Floating disc brake TWM469241U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI547654B (en) * 2015-06-16 2016-09-01 陳惠絹 Brake disk
TWI644740B (en) * 2017-12-19 2018-12-21 至興精機股份有限公司 Method for manufacturing a floating disk including a forged workpiece
TWI656286B (en) * 2017-12-19 2019-04-11 至興精機股份有限公司 Floating disc containing forged workpieces
TWI656285B (en) * 2017-12-11 2019-04-11 至興精機股份有限公司 Floating disc of composite material
TWI807681B (en) * 2022-03-11 2023-07-01 楊雨雯 Floating brake disc

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI547654B (en) * 2015-06-16 2016-09-01 陳惠絹 Brake disk
TWI656285B (en) * 2017-12-11 2019-04-11 至興精機股份有限公司 Floating disc of composite material
TWI644740B (en) * 2017-12-19 2018-12-21 至興精機股份有限公司 Method for manufacturing a floating disk including a forged workpiece
TWI656286B (en) * 2017-12-19 2019-04-11 至興精機股份有限公司 Floating disc containing forged workpieces
TWI807681B (en) * 2022-03-11 2023-07-01 楊雨雯 Floating brake disc

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