TWM468349U - Front dust separator for air sampling - Google Patents
Front dust separator for air sampling Download PDFInfo
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- TWM468349U TWM468349U TW102215716U TW102215716U TWM468349U TW M468349 U TWM468349 U TW M468349U TW 102215716 U TW102215716 U TW 102215716U TW 102215716 U TW102215716 U TW 102215716U TW M468349 U TWM468349 U TW M468349U
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Description
本創作係有關於一種前置灰塵分離器,尤指一種可提升使用壽命且可精確偵測取樣管路堵塞之前置灰塵分離器。This creation is about a front dust separator, especially a dust separator that can improve the service life and accurately detect the clogging of the sampling line.
請參閱第一圖所示,空氣取樣裝置1通常係為一種可偵測或監控一受保護區域15的空氣中某(些)特定物質或成分之濃度變化的設備,俾當該物質或成分的含量超出一定數值時,該空氣取樣裝置1即可發出警報,具體的例子如用於火災早期預警的空氣取樣煙霧偵測器(Air Sampling Smoke Detector)或用於預防中毒的一氧化碳偵測器等等,該空氣取樣裝置1一般係透過一取樣管路14與該受保護區域15相連接,運作時,該空氣取樣裝置1內的吸氣裝置11如風扇可抽取該受保護區域15中的空氣樣本,並使該空氣樣本通過一過濾裝置12以濾除較大顆的灰塵顆粒,再繼續將該空氣樣本推送到一偵測單元13內進行檢測,以煙霧偵測器為例,該偵測單元13通常包含有一發光元件與一受光元件(或稱檢光元件),其係利用煙霧濃度高低會影響受光元件接收發光元件訊號的原理來進行煙霧濃度監控,其細部的結構與動作原理均為所屬技術領域中具備通常知識者所熟知,於此不再贅述,此外,值得一提的是,該過濾裝置12因可先行濾除空氣樣本中較大顆的灰塵顆粒(該等灰塵顆粒本非屬欲監控的物質或成分,故不影響 偵測精準度),而可具有避免或減少該偵測單元13受到灰塵顆粒污染的功效。Referring to the first figure, the air sampling device 1 is generally a device that detects or monitors the concentration change of a particular substance or component in the air of a protected area 15 as a substance or component. When the content exceeds a certain value, the air sampling device 1 can issue an alarm, such as an Air Sampling Smoke Detector for early fire warning or a carbon monoxide detector for preventing poisoning. The air sampling device 1 is generally connected to the protected area 15 through a sampling line 14. In operation, the air suction device 11 in the air sampling device 1 such as a fan can extract the air sample in the protected area 15. And passing the air sample through a filtering device 12 to filter out the larger dust particles, and then pushing the air sample to a detecting unit 13 for detection. Taking the smoke detector as an example, the detecting unit 13 generally includes a light-emitting element and a light-receiving element (or light-detecting element), which utilizes the principle that the concentration of the smoke affects the light-receiving element receiving the light-emitting element signal to perform the smoke concentration. Control, the structure and operation principle of the details are well known to those skilled in the art, and will not be described here. In addition, it is worth mentioning that the filtering device 12 can filter out the air sample first. Dust particles (the dust particles are not substances or components to be monitored, so they do not affect The detection accuracy can have the effect of avoiding or reducing the contamination of the detection unit 13 by dust particles.
請參閱第一圖所示,當該受保護區域15為一空氣品質較惡劣的環境如工廠,如果僅依靠該空氣取樣裝置1內的過濾裝置12來濾除空氣樣本中的灰塵顆粒,將使該過濾裝置12的使用壽命大幅縮短,或是造成該過濾裝置12很快堵塞而影響偵測,因此有業者於該空氣取樣裝置1前端的取樣管路14上設置一前置灰塵過濾器2,該前置灰塵過濾器2內設有濾網21,藉此,即可減輕該過濾裝置12的負擔並提高其使用壽命,然而,該習用之前置灰塵過濾器2仍具有以下缺失:首先,該前置灰塵過濾器2本身同樣會有容易堵塞而導致使用壽命減少的問題;其次,該空氣取樣裝置1內通常會設有氣流感測器(air flow sensor)用以檢測空氣樣本之流量,以監控該取樣管路14是否堵塞,此時若該氣流感測器所測得的流量過低,將會有無法分辨是取樣管路14本身堵塞或是該前置灰塵過濾器2堵塞的問題;最後,因該外置灰塵過濾器2容易堵塞,故會對吸氣裝置11之吸氣效能造成顯著影響,導致該取樣管路14在設計階段便須適度縮減其長度以補償此一負面因素,如此將造成產品實用性受限及使用不便,是以,如何針對上述缺失加以改進,即為本案創作人所欲解決之技術困難點所在。Referring to the first figure, when the protected area 15 is a poor air quality environment such as a factory, if only the filtering device 12 in the air sampling device 1 is used to filter out dust particles in the air sample, The service life of the filter device 12 is greatly shortened, or the filter device 12 is quickly blocked and the detection is affected. Therefore, a pre-dust filter 2 is disposed on the sampling line 14 at the front end of the air sampling device 1 . The front dust filter 2 is provided with a filter screen 21, whereby the load of the filter device 12 can be alleviated and the service life thereof can be improved. However, the conventional dust filter 2 has the following defects: First, The front dust filter 2 itself also has the problem of easy clogging and reduced service life. Secondly, the air sampling device 1 is usually provided with an air flow sensor for detecting the flow rate of the air sample. In order to monitor whether the sampling line 14 is blocked, if the flow rate measured by the gas detector is too low, it may be impossible to distinguish whether the sampling line 14 itself is blocked or the front dust filter 2 is blocked. In the end, the external dust filter 2 is easily blocked, which has a significant influence on the suction performance of the air suction device 11, so that the sampling line 14 must be appropriately reduced in length during the design phase to compensate for this negative Factors, this will result in limited product usability and inconvenient use, so how to improve the above-mentioned deficiencies, that is, the technical difficulties that the creators of this case want to solve.
有鑑於現有之前置灰塵過濾器,因其容易堵塞造成使用壽命縮短,且無法正確偵測取樣管路之堵塞,因此本創作之目的在於發展一種可提升使用壽命且可精確偵測取樣管路堵塞之前置灰塵分離器。In view of the existing dust filter, the service life is shortened due to its easy clogging, and the clogging of the sampling line cannot be correctly detected. Therefore, the purpose of this creation is to develop a sampling line which can be used for an improved life and can be accurately detected. Place the dust separator before clogging.
為達成以上之目的,本創作係提供一種用於空氣取 樣的前置灰塵分離器,其包含:一殼體,該殼體內部分別隔出一第一流道與一第二流道,且該第二流道與第一流道之間係透過一取樣口相連通,又該殼體於第一流道前端與末端分別設有一空氣樣本入口及一灰塵顆粒排出口;一風扇,該風扇係設置於該第一流道內;一氣流感測器,該氣流感測器係設置於該第一流道內,且該氣流感測器係位於該空氣樣本入口與風扇之間;一過濾裝置,該過濾裝置係設置於該第二流道內。In order to achieve the above objectives, the author provides a method for air extraction. The front dust separator comprises: a casing, the first flow channel and the second flow channel are respectively disposed inside the casing, and the sampling channel is connected between the second flow channel and the first flow channel Connected to each other, the casing is respectively provided with an air sample inlet and a dust particle discharge port at the front end and the end of the first flow channel; a fan, the fan is disposed in the first flow channel; a gas flu detector, the gas flu test The device is disposed in the first flow channel, and the gas flu detector is located between the air sample inlet and the fan; and a filtering device is disposed in the second flow channel.
藉由該第一流道內設有風扇且該第一流道末端設有灰塵顆粒排出口,而可有效地將空氣樣本中較大的灰塵顆粒排出,俾可大幅減輕該過濾裝置之負擔以避免其堵塞,又藉由本創作設有氣流感測器,且該氣流感測器係位於過濾裝置之前,俾可準確偵測取樣管路是否堵塞,進而使本創作可達到提高產品壽命與使用便利性之功效。By providing a fan in the first flow channel and a dust particle discharge port at the end of the first flow path, the dust particles in the air sample can be effectively discharged, and the burden of the filter device can be greatly reduced to avoid Blocking, and the gas flu detector is provided by the creation, and the gas flu detector is located in front of the filtering device, and the sputum can accurately detect whether the sampling pipeline is blocked, thereby enabling the creation to improve product life and convenience. efficacy.
1‧‧‧空氣取樣裝置1‧‧‧Air sampling device
11‧‧‧吸氣裝置11‧‧‧ suction device
12‧‧‧過濾裝置12‧‧‧Filter device
13‧‧‧偵測單元13‧‧‧Detection unit
14‧‧‧取樣管路14‧‧‧Sampling line
15‧‧‧受保護區域15‧‧‧protected area
2‧‧‧前置灰塵過濾器2‧‧‧Pre-dust filter
21‧‧‧濾網21‧‧‧ Filter
3‧‧‧殼體3‧‧‧Shell
31‧‧‧空氣樣本入口31‧‧‧ Air sample entrance
32‧‧‧空氣樣本出口32‧‧‧Air sample export
33‧‧‧灰塵顆粒排出口33‧‧‧Dust particle discharge
34‧‧‧第一流道34‧‧‧First runner
341‧‧‧前端區域341‧‧‧ front end area
342‧‧‧後端區域342‧‧‧ Backend area
35‧‧‧第二流道35‧‧‧Second runner
36‧‧‧取樣口36‧‧‧Sampling port
4‧‧‧風扇4‧‧‧Fan
5‧‧‧過濾裝置5‧‧‧Filter device
51‧‧‧粗濾網51‧‧‧ coarse filter
52‧‧‧中濾網52‧‧‧ Medium filter
53‧‧‧細濾網53‧‧‧ fine filter
6‧‧‧氣流感測器6‧‧‧ gas flu detector
7‧‧‧受保護區域7‧‧‧protected area
71‧‧‧取樣管路71‧‧‧Sampling line
8‧‧‧空氣取樣裝置8‧‧‧Air sampling device
81‧‧‧採樣管路81‧‧‧Sampling line
82‧‧‧吸氣裝置82‧‧‧ suction device
83‧‧‧過濾裝置83‧‧‧Filter device
84‧‧‧偵測單元84‧‧‧Detection unit
P1‧‧‧灰塵顆粒P1‧‧‧ dust particles
P2‧‧‧待側物P2‧‧‧ side to side
第一圖係習用之動作示意圖。The first picture is a schematic diagram of the action taken.
第二圖係本創作之示意圖。The second picture is a schematic diagram of the creation.
第三圖係本創作第二實施例之示意圖。The third figure is a schematic diagram of the second embodiment of the present creation.
第四圖係本創作與空氣取樣裝置及取樣管路連接結合後之動作示意圖。The fourth picture is a schematic diagram of the action of the creation combined with the air sampling device and the sampling pipeline.
請參閱第二圖所示,本創作係提供一種用於空氣取樣的前置灰塵分離器,其包含:一殼體3,該殼體3內部分別隔出一可供空氣樣本通過的第一流道34與一第二流道35,該第二流道35位於該第一流道34一側,且該 第二流道35與第一流道34之間係透過一取樣口36相連通,又該殼體3於第一流道34前端設有一空氣樣本入口31,該殼體3於第一流道34末端設有一灰塵顆粒排出口33,另該殼體3於第二流道35一側設有一空氣樣本出口32,又該取樣口36的位置係位於該空氣樣本入口31及灰塵顆粒排出口33之間,請再配合參閱第四圖所示,該空氣樣本入口31可供與一受保護區域7其取樣管路71相連接,該空氣樣本出口32則可供與一空氣取樣裝置8的採樣管路81相連接,前述本創作與取樣管路71及空氣取樣裝置8其採樣管路81的連接方式實際上係與習用(先前技術)相同,此外,請參閱第三圖所示,在其他可行的實施例中,該第一流道34的形狀可為直線狀,如此可具有結構簡單的優點;而在本實施例中,該第一流道34則可呈倒L形,也即該第一流道34尚可進一步包含有一較靠近空氣樣本入口31的前端區域341與一較遠離空氣樣本入口31的後端區域342,且該後端區域342位於前端區域341一側,其中該前端區域341可呈矩形,該後端區域342則可呈直線狀;一風扇4,該風扇4係設置於該殼體3其第一流道34內,在本實施例中,該風扇4更具體地係位於該第一流道34其後端區域342內;一氣流感測器6,該氣流感測器(air flow sensor)6係設置於該殼體3其第一流道34內,且該氣流感測器6係位於該空氣樣本入口31與風扇4之間,在本實施例中,該氣流感測器6更具體地係位於該第一流道34其前端區域341內,且該風扇4係位於氣流感測器6一側,又,請再配合參閱第四圖所示,該氣流感測器6可與外部的中控端或是空氣取樣裝置8電性連接,俾令使用者可得知其量測所得之數值; 一過濾裝置5,該過濾裝置5係設置於該殼體3其第二流道35內,較佳地,依照可濾除的灰塵顆粒大小差別,該過濾裝置5內尚可進一步設有一粗濾網51、一中濾網52及一細濾網53,其中該粗濾網51係較靠近該取樣口36,該細濾網53較靠近該空氣樣本出口32,該中濾網52則位於該粗濾網51與細濾網53之間;請參閱第二圖、第四圖所示,俾當本創作其空氣樣本入口31及空氣樣本出口32分別與外部的取樣管路71及空氣取樣裝置8其採樣管路81相連接,藉由該第一流道34內設有風扇4且該第一流道34末端設有灰塵顆粒排出口33,當空氣樣本通過風扇4時,該風扇4即可透過離心力及重力(慣性)原理,將空氣樣本中較大的灰塵顆粒P1由該灰塵顆粒排出口33直接甩掉排出,也即本創作可避免或減少最容易造成濾網堵塞的灰塵粒子進入或通過該過濾裝置5,同時,該空氣樣本中的待測物P2如煙霧粒子或一氧化碳則因其顆粒較小,而仍可順利由該取樣口36通過過濾裝置5而進入該空氣取樣裝置8內,進而使本創作可達到分離空氣樣本中的灰塵顆粒P1,避免其進入並污染該空氣取樣裝置8之目的。Referring to the second figure, the present invention provides a front dust separator for air sampling, comprising: a casing 3, the casing 3 internally separating a first flow passage through which air samples can pass. 34 and a second flow channel 35, the second flow channel 35 is located on the side of the first flow channel 34, and the The second flow path 35 is connected to the first flow path 34 through a sampling port 36. The housing 3 is provided with an air sample inlet 31 at the front end of the first flow path 34. The housing 3 is disposed at the end of the first flow path 34. There is a dust particle discharge port 33, and the casing 3 is provided with an air sample outlet 32 on the side of the second flow path 35, and the sampling port 36 is located between the air sample inlet 31 and the dust particle discharge port 33. Please refer to the fourth figure, the air sample inlet 31 is connected to a sample line 71 of a protected area 7, and the air sample outlet 32 is available to the sampling line 81 of an air sampling device 8. In connection with the above, the connection between the sampling line 71 and the sampling line 81 of the air sampling device 8 is actually the same as that of the prior art (prior art), and in addition, please refer to the third figure, in other feasible implementations. For example, the shape of the first flow path 34 may be linear, which may have the advantage of simple structure; in the embodiment, the first flow path 34 may have an inverted L shape, that is, the first flow path 34 is still Can further include a front that is closer to the air sample inlet 31 The region 341 is opposite to the rear end region 342 of the air sample inlet 31, and the rear end region 342 is located at the side of the front end region 341, wherein the front end region 341 can be rectangular, and the rear end region 342 can be linear; a fan 4, the fan 4 is disposed in the first flow channel 34 of the housing 3. In the embodiment, the fan 4 is more specifically located in the rear end region 342 of the first flow channel 34; 6. The air flow sensor 6 is disposed in the first flow path 34 of the housing 3, and the air flu detector 6 is located between the air sample inlet 31 and the fan 4, in the present embodiment. For example, the gas flu detector 6 is more specifically located in the front end region 341 of the first flow channel 34, and the fan 4 is located on the side of the gas flu detector 6, and, in addition, please refer to the fourth figure. The gas flu detector 6 can be electrically connected to an external central control terminal or an air sampling device 8 so that the user can know the measured value; a filter device 5 is disposed in the second flow path 35 of the casing 3, and preferably, a filter is further disposed in the filter device 5 according to the difference in the size of the dust particles that can be filtered out. a net 51, a middle screen 52 and a fine screen 53, wherein the coarse screen 51 is closer to the sampling port 36, and the fine screen 53 is closer to the air sample outlet 32, wherein the medium filter 52 is located Between the coarse filter screen 51 and the fine filter screen 53; please refer to the second figure and the fourth figure, and the air sample inlet 31 and the air sample outlet 32 are respectively combined with the external sampling line 71 and the air sampling device. 8 The sampling line 81 is connected to each other. The fan 4 is disposed in the first flow path 34 and the dust flow discharge port 33 is disposed at the end of the first flow path 34. When the air sample passes through the fan 4, the fan 4 can pass through. According to the principle of centrifugal force and gravity (inertia), the larger dust particles P1 in the air sample are directly removed from the dust particle discharge port 33, that is, the creation can avoid or reduce the dust particles that are most likely to cause the filter blockage to enter or pass. The filtering device 5, at the same time, the object to be tested P2 in the air sample The smoke particles or carbon monoxide can still smoothly enter the air sampling device 8 through the filtering device 5 because the particles are small, so that the dust particles P1 in the air sample can be separated from the creation. The purpose of entering and contaminating the air sampling device 8 is.
請再參閱第二圖、第四圖所示,藉由該第一流道34內設有風扇4且該第一流道34末端設有灰塵顆粒排出口33,而可有效地將空氣樣本中較大的灰塵顆粒P1排出本創作外部,俾可大幅減輕該過濾裝置5之負擔並避免其堵塞,又藉由本創作設有氣流感測器6,且對空氣樣本而言,該氣流感測器6係位於過濾裝置5之前,俾使該氣流感測器6可不受過濾裝置5安擾而可準確偵測取樣管路71是否堵塞,最後,因本創作的過濾裝置5可較習用之外置灰塵過濾器2不易堵塞,故對於空氣取樣裝置8內部的吸 氣裝置82之吸氣效能影響較小,因而可無需縮減該取樣管路71之長度,俾可提高器材部署與配置之彈性,進而使本創作可達到提高產品使用壽命及使用便利性之功效;此外,再藉由該過濾裝置5內進一步設有粗濾網51、中濾網52及細濾網53,而可達到較佳之灰塵過濾效能,俾可更有效地減輕該空氣取樣裝置8內部的過濾裝置83之負擔,同時並可更佳地避免其偵測單元84遭受污染,進而使本創作可兼具更佳之灰塵分離效果。Referring to the second and fourth figures, the fan 4 is disposed in the first flow path 34 and the dust particle discharge port 33 is disposed at the end of the first flow path 34, so that the air sample can be effectively larger. The dust particles P1 are discharged outside the creation, and the burden of the filtering device 5 can be greatly reduced and the clogging thereof can be greatly reduced. The gas flu detector 6 is provided by the present creation, and for the air sample, the flu detector 6 Before the filter device 5 is located, the gas flu detector 6 can be accurately disturbed by the filter device 5 to accurately detect whether the sampling line 71 is clogged. Finally, the filter device 5 of the present invention can be filtered by dust outside the filter. The device 2 is not easy to block, so the suction inside the air sampling device 8 The suction efficiency of the gas device 82 is less affected, so that the length of the sampling line 71 does not need to be reduced, and the flexibility of deployment and configuration of the device can be improved, thereby enabling the creation of the product to improve the service life and ease of use; In addition, by further providing the coarse filter 51, the middle filter 52 and the fine filter 53 in the filter device 5, better dust filtration performance can be achieved, and the interior of the air sampling device 8 can be more effectively alleviated. The burden of the filtering device 83, while at the same time, can better avoid the contamination of the detecting unit 84, thereby enabling the creation of a better dust separation effect.
3‧‧‧殼體3‧‧‧Shell
31‧‧‧空氣樣本入口31‧‧‧ Air sample entrance
32‧‧‧空氣樣本出口32‧‧‧Air sample export
33‧‧‧灰塵顆粒排出口33‧‧‧Dust particle discharge
34‧‧‧第一流道34‧‧‧First runner
341‧‧‧前端區域341‧‧‧ front end area
342‧‧‧後端區域342‧‧‧ Backend area
35‧‧‧第二流道35‧‧‧Second runner
36‧‧‧取樣口36‧‧‧Sampling port
4‧‧‧風扇4‧‧‧Fan
5‧‧‧過濾裝置5‧‧‧Filter device
51‧‧‧粗濾網51‧‧‧ coarse filter
52‧‧‧中濾網52‧‧‧ Medium filter
53‧‧‧細濾網53‧‧‧ fine filter
6‧‧‧氣流感測器6‧‧‧ gas flu detector
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW102215716U TWM468349U (en) | 2013-08-22 | 2013-08-22 | Front dust separator for air sampling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW102215716U TWM468349U (en) | 2013-08-22 | 2013-08-22 | Front dust separator for air sampling |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM468349U true TWM468349U (en) | 2013-12-21 |
Family
ID=50155982
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW102215716U TWM468349U (en) | 2013-08-22 | 2013-08-22 | Front dust separator for air sampling |
Country Status (1)
Country | Link |
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TW (1) | TWM468349U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI775950B (en) * | 2017-12-07 | 2022-09-01 | 日商新東工業股份有限公司 | Damage detection method of dust collector and filter screen of dust collector |
-
2013
- 2013-08-22 TW TW102215716U patent/TWM468349U/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI775950B (en) * | 2017-12-07 | 2022-09-01 | 日商新東工業股份有限公司 | Damage detection method of dust collector and filter screen of dust collector |
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MK4K | Expiration of patent term of a granted utility model |