TWM463191U - Injection machine pressure accumulator starting acceleration loop system - Google Patents

Injection machine pressure accumulator starting acceleration loop system Download PDF

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Publication number
TWM463191U
TWM463191U TW102208011U TW102208011U TWM463191U TW M463191 U TWM463191 U TW M463191U TW 102208011 U TW102208011 U TW 102208011U TW 102208011 U TW102208011 U TW 102208011U TW M463191 U TWM463191 U TW M463191U
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Taiwan
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injection
accumulator
unit
hydraulic cylinder
assembled
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TW102208011U
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Chinese (zh)
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Jung-Teng Lin
Chung-Hsien Lin
Tzu-Tse Wu
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Chuan Lih Fa Machinery Works Co Ltd
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Priority to TW102208011U priority Critical patent/TWM463191U/en
Publication of TWM463191U publication Critical patent/TWM463191U/en

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Description

射出機蓄壓器啟動加速迴路系統 Injection accumulator start acceleration loop system

本新型創作係有關一種射出機蓄壓器啟動加速迴路系統,係一結合於射出機的油壓缸上之結構,以利於射出機於開關模、射出啟動時可進行蓄壓者。 The novel creation system relates to an injection accelerator starting acceleration loop system, which is combined with the structure of the oil pressure cylinder of the injection machine, so as to facilitate the pressure accumulation of the injection machine when the switch mold is started and the injection is started.

在生產作業中,射出機為配合大量生產,多為長時間的運作生產,而傳統的射出機,特別是中、大型的射出機,該在運作過程時,進行開關模啟動或者射出啟動都會有延遲現象,因此,若是長時間的運作,該延遲時間的累積必定相當可觀,除了增加能源的耗費,工作效率亦會降低。 In the production operation, the injection machine is used for large-scale production, mostly for long-term operation, while the traditional injection machine, especially the medium and large-sized injection machine, during the operation process, the switch mode start or the injection start will have The delay phenomenon, therefore, if it is a long-term operation, the accumulation of the delay time must be considerable, in addition to increasing the energy consumption, the work efficiency will also be reduced.

有鑑於上述缺失弊端,本新型創作人認為其有急待改正之必要,遂以其從事相關產品設計製造之多年經驗,及其一貫秉持具有之優良設計理念,針對以上不良處加以研究創作,在經過不斷的努力後,終乃推出本新型創作射出機蓄壓器啟動加速迴路系統,其以更正優良之產品結構提升產品之功效。 In view of the above-mentioned shortcomings, the creators of this novel believe that they have the urgent need to make corrections. They have been engaged in the design and manufacture of related products for many years, and they have always adhered to the excellent design concept, and researched and created the above disadvantages. After continuous efforts, the company started to launch the new accelerating compressor accumulator starting acceleration circuit system, which improves the product's efficiency by correcting the excellent product structure.

本新型創作之主要目的係為設計一能結合於射出機上,令該射出機於實施開關模或射出啟動時能縮短或減少延遲現象,進一步提升射出機的工作效率者。 The main purpose of the novel creation is to design a binding machine to the injection machine, so that the injection machine can shorten or reduce the delay phenomenon when implementing the switching mode or the injection start, and further improve the working efficiency of the injection machine.

為達到前揭之目的,本新型創作為一射出機蓄壓器啟動加速迴路系統,該至少包括一開關模單元與一射出單元,以及一各別組裝在開關模單元與一射出單元的蓄壓單元,該開關模單元係為射出機用於開、關模作動之機構,至少設有動模板以及模板油壓缸,該射出單元係為射出機用於儲料、射出作動之機構,至少設有注料管以及射出油壓缸,而該蓄壓單元主要係由動力源、電磁閥與蓄壓器所組成,所述之動力源係為馬達及油泵,而二蓄壓單元的其中一馬達的一端通過一電磁閥與開關模單元之模板油壓缸相組接,另一動力源的一端則亦通過一電磁閥與射出單元之射出油壓缸相組接,並在該各動力源與電磁閥之間組接一蓄壓器,藉之,透過各別組裝在模板油壓缸與射出油壓缸的蓄壓單元,使得於執行開關模與射出動作前可預先蓄壓,進而減少執行開關模與射出動作的延遲現象,達到加速的功效,其與傳統射出機相較,本新型創作,能令射出機更快速地進行開關模與射出動作,實更具效率,且其效率尤能在延遲現象較嚴重的中、大型射出機達成者。 In order to achieve the purpose of the foregoing disclosure, the present invention is an injection accumulator starting acceleration loop system, which comprises at least a switch module unit and an injection unit, and a pressure accumulating assembly of the switch module unit and an injection unit. a unit, the switch module is a mechanism for the injection machine to open and close the mold, and at least a movable template and a template hydraulic cylinder are provided, and the injection unit is a mechanism for the injection machine to store and emit the movement, at least There is a charging tube and an injection hydraulic cylinder, and the pressure accumulating unit is mainly composed of a power source, a solenoid valve and an accumulator, wherein the power source is a motor and an oil pump, and one of the two accumulator units One end of the power source is connected to the template hydraulic cylinder of the switch module by a solenoid valve, and one end of the other power source is also connected to the injection oil cylinder of the injection unit through a solenoid valve, and is connected to the power source An accumulator is connected between the solenoid valves, and the accumulator unit is assembled in the template hydraulic cylinder and the injection hydraulic cylinder so that the pressure can be pre-charged before the switching mode and the injection operation are performed, thereby reducing the execution switch. mold The delay phenomenon of the injection action achieves the acceleration effect. Compared with the traditional injection machine, the novel creation enables the injection machine to perform the switching mode and the injection action more quickly, and is more efficient, and the efficiency is particularly delayed. More serious medium and large injection machine winners.

1‧‧‧開關模單元 1‧‧‧Switch mode unit

11‧‧‧動模板 11‧‧‧ moving template

12‧‧‧模板油壓缸 12‧‧‧Template hydraulic cylinder

2‧‧‧射出單元 2‧‧‧Injection unit

21‧‧‧注料管 21‧‧‧ injection tube

22‧‧‧射出油壓缸 22‧‧‧Injection hydraulic cylinder

3‧‧‧蓄壓單元 3‧‧‧Accumulator unit

31‧‧‧動力源 31‧‧‧Power source

32‧‧‧電磁閥 32‧‧‧ solenoid valve

33‧‧‧蓄壓器 33‧‧‧Accumulator

第一圖:本新型創作射出機之整體外觀示意圖 The first picture: the overall appearance of the new creative injection machine

第二圖:本新型創作射出機之開關模單元局部示意圖 The second picture: a partial schematic diagram of the switch mode unit of the novel creation injection machine

第三圖:本新型創作射出機之射出單元局部示意圖 The third picture: a partial schematic diagram of the injection unit of the novel creation injection machine

第四圖:本新型創作射出機實施作動之流程方塊圖 The fourth picture: the flow chart of the implementation of the new creative injection machine

第五圖:本新型創作與傳統之作動加速曲線圖 Figure 5: This new type of creation and traditional acceleration curve

本新型創作係有關一種射出機蓄壓器啟動加速迴路系統,〔請參閱第一圖〕其至少包括一開關模單元(1)與一射出單元(2):該開關模單元(1),係為射出機用於開、關模作動之機構,〔請一併參閱第二圖〕係設有至少一動模板(11),該動模板(11)上組裝有一模板油壓缸(12),該模板油壓缸(12)並能連接一蓄壓單元(3),而在開關模單元(1)旁設置為射出單元(2);該射出單元(2),係為射出機用於儲料、射出作動之機構,〔請一併參閱第三圖〕係設有至少一注料管(21),該注料管(21)一側組裝有一射出油壓缸(22),該射出油壓缸(22)亦能連接一蓄壓單元(3);該蓄壓單元(3),〔請一併參閱第二圖與第三圖〕係設有二蓄壓單元(3)各別與開關模單元(1)、射出單元(2)相組裝,以供射出機於進行開關模或射出作動前能預先執行蓄壓動作,該蓄壓單元(3)主要係由動力源(31)、電磁閥(32)與蓄壓器(33)所組成,所述之動力源(31)係為馬達及油泵,而二蓄壓單元(3)的其中一動力源(31)的一端通過一電磁閥(32)與開關模單元(1)之模板油壓缸(12)相組接,另一動力源(31)的一端則亦通過一電磁閥(32)與射出單元(2)之射出油壓缸(22)相組接,並在該各動力源(31)與電磁閥(32)之間組接一蓄壓器(33);藉之,當射出機進行開關模或射出動作啟動前,蓄壓器(33)可瞬間預先作壓力及流量填充,以補油進入模板油壓缸(1 2)或射出油壓缸(22),使得開關模或射出動作於啟動時可達到加速的功效者。 The novel creation system relates to an injection accumulator starting acceleration loop system, [refer to the first figure] which comprises at least a switch module unit (1) and an injection unit (2): the switch module unit (1) For the mechanism for the injection machine to open and close the mold, [please refer to the second figure] is provided with at least one movable template (11), and the movable template (11) is assembled with a template hydraulic cylinder (12), The template hydraulic cylinder (12) can be connected to an accumulator unit (3), and is arranged as an injection unit (2) beside the switch mold unit (1); the injection unit (2) is an injection machine for storing materials The mechanism for injecting and urging, (please refer to the third figure) is provided with at least one injection pipe (21), and one injection hydraulic cylinder (22) is assembled on one side of the injection pipe (21), and the injection hydraulic pressure is applied. The cylinder (22) can also be connected to a pressure accumulating unit (3); the pressure accumulating unit (3), [please refer to the second and third figures together) is provided with two accumulator units (3) and switches The mold unit (1) and the injection unit (2) are assembled to allow the injection machine to perform a pressure accumulation operation before the switching mode or the injection operation, and the pressure accumulation unit (3) is mainly composed of a power source (31) and an electromagnetic device. Valve (32) and The accumulator (33) is composed of a motor and an oil pump, and one end of one of the power sources (31) of the two accumulator units (3) passes through a solenoid valve (32) and a switch. The template hydraulic cylinders (12) of the mold unit (1) are assembled, and one end of the other power source (31) is also passed through a solenoid valve (32) and the injection hydraulic cylinder (22) of the injection unit (2). Connected, and an accumulator (33) is assembled between the power source (31) and the solenoid valve (32); thereby, the accumulator (33) is activated before the injection machine performs the switching mode or the injection action. It can be pre-prepared for pressure and flow filling to replenish oil into the template hydraulic cylinder (1 2) Or the hydraulic cylinder (22) is injected, so that the switching mode or the injection action can achieve the effect of acceleration at the time of starting.

本新型作射出機蓄壓器啟動加速迴路系統,該於實施開、關模或射出等動作時,可作一蓄壓的預備動作,以達到工作流程加速的功效,以下配合圖式作詳細說明,〔請一併參閱第二圖、第三圖與第四圖〕在正常實施之下,射出機之開關模單元(1)在經開模、脫模之動作時,二個蓄壓單元(3)之蓄壓器(33)會預先填充,而電磁閥(32)開啟,分別補油進入至模板油壓缸(12)以及射出單元(2)之射出油壓缸(22)中,在待脫模動作完成時,便可接著作關模、射出的連續動作,而在作關模、射出連續動作時,二個蓄壓器(33)會再次重覆預先填充之動作,以致關模、射出連續動作完成時,經射出後保壓,便可再次接著作開模、脫模的連續動作,以進行下一個循環流程者。 The new type of injection accumulator starts the acceleration loop system, and when performing the operations of opening, closing or injecting, it can be used as a preparatory action of accumulating pressure to achieve the effect of acceleration of the work flow, and the following is a detailed description with the drawings. [Please refer to the second, third and fourth figures together] Under normal implementation, the switch module (1) of the injection machine is operated by the mold opening and demolding, and two accumulator units ( 3) The accumulator (33) is pre-filled, and the solenoid valve (32) is opened, and the oil is separately supplied to the template hydraulic cylinder (12) and the injection hydraulic cylinder (22) of the injection unit (2). When the demoulding action is completed, the continuous action of closing and exiting can be connected, and when the mold is closed and the continuous action is shot, the two accumulators (33) will repeat the pre-filling action again, so that the mold is closed. When the continuous operation is completed, the pressure is maintained after the injection, and the continuous operation of opening and releasing the mold can be performed again to perform the next cycle.

本新型創作射出機蓄壓器啟動加速迴路系統,其優點在於,透過各別組裝在模板油壓缸與射出油壓缸的蓄壓單元,使得於執行開關模與射出動作前可預先蓄壓,進而減少執行開關模與射出動作的延遲現象,達到加速的功效,其與傳統流程加速的比較〔請參閱第五圖〕,實能令射出機更具效率,且其效率尤能在延遲現象較嚴重的中、大型射出機達成者。 The novel injection injector accumulator starts the acceleration loop system, and the utility model has the advantages that the accumulator unit which is assembled in the template hydraulic cylinder and the injection hydraulic cylinder can be pre-charged before the execution of the switch mode and the injection operation. In addition, the delay of performing the switching mode and the injection action is reduced, and the acceleration effect is achieved. Compared with the traditional process acceleration (see the fifth figure), the actual performance of the injection machine is more efficient, and the efficiency is particularly high in delay phenomenon. Serious medium and large injection machine winners.

綜上所述,當知本新型創作具有新穎性,且本新型創作未見之於任何刊物,當符合專利法第104條以及專利法第120條暨第22條之規定。 In summary, when the novel creation is novel, and the creation of this novel is not seen in any publication, it is in compliance with Article 104 of the Patent Law and Article 120 and Article 22 of the Patent Law.

唯以上所述者,僅為本新型創作之一較佳實施例而已,當不能以之限定本新型創作之範圍。即大凡依申請專利範圍所作之均 等變化與修飾,皆應仍屬本創作專利涵蓋之範圍內。 The above description is only a preferred embodiment of the novel creation, and the scope of the novel creation cannot be limited thereto. That is, the average of the patents Such changes and modifications shall remain within the scope of this creation patent.

1‧‧‧開關模單元 1‧‧‧Switch mode unit

11‧‧‧動模板 11‧‧‧ moving template

12‧‧‧模板油壓缸 12‧‧‧Template hydraulic cylinder

3‧‧‧蓄壓單元 3‧‧‧Accumulator unit

31‧‧‧動力源 31‧‧‧Power source

32‧‧‧電磁閥 32‧‧‧ solenoid valve

33‧‧‧蓄壓器 33‧‧‧Accumulator

Claims (2)

一種射出機蓄壓器啟動加速迴路系統,其包括:一開關模單元,係為射出機用於開、關模作動之機構,係設有至少一動模板,該動模板上組裝有一模板油壓缸,在開關模單元旁設置為射出單元;一射出單元,係為射出機用於儲料、射出作動之機構,係設有至少一注料管,該注料管一側組裝有一射出油壓缸;至少二蓄壓單元,係各別與開關模單元、射出單元相組裝,以供射出機於進行開關模或射出作動前能預先執行蓄壓動作,該蓄壓單元主要係由動力源、電磁閥與蓄壓器所組成,而二蓄壓單元的其中一動力源一端通過一電磁閥與開關模單元之模板油壓缸相組接,另一動力源的一端則亦通過一電磁閥與射出單元之射出油壓缸相組接,並在該各動力源與電磁閥之間組接一蓄壓器;藉之,當射出機進行開關模或射出動作啟動前,蓄壓器可瞬間預先作壓力及流量填充,以補油進入模板油壓缸或射出油壓缸,使得開關模或射出動作於啟動時可達到加速的功效者。 The invention relates to an injection accumulator starting acceleration loop system, which comprises: a switch module unit, which is a mechanism for an injection machine to open and close a mold, and is provided with at least one movable template, and a template hydraulic cylinder is assembled on the movable template. Provided as an injection unit beside the switch die unit; an injection unit is a mechanism for the injection machine to store and emit the action, and is provided with at least one injection pipe, and one injection hydraulic cylinder is assembled on one side of the injection pipe At least two accumulator units are respectively assembled with the switch module unit and the injection unit, so that the accumulator can perform the accumulator operation before the switch mode or the injection operation, and the accumulator unit is mainly composed of a power source and an electromagnetic unit. The valve and the accumulator are composed, and one of the power sources of the two accumulator units is connected to the template hydraulic cylinder of the switch module through a solenoid valve, and one end of the other power source is also injected through a solenoid valve. The injection hydraulic cylinder of the unit is assembled, and an accumulator is assembled between the power source and the electromagnetic valve; thereby, the accumulator can be pre-stressed before the injection machine performs the switching mode or the injection action. and The amount of padding to fill template oil into the hydraulic cylinder of the hydraulic cylinder or injection, or injection molding so that the switching operation at the time of startup can be achieved by accelerating effect. 如申請專利範圍第1項所述之射出機蓄壓器啟動加速迴路系統,其中蓄壓單元之動力源係為馬達及油泵者。 The injector accumulator according to claim 1 is configured to start an acceleration loop system, wherein the power source of the accumulator unit is a motor and a pump.
TW102208011U 2013-04-30 2013-04-30 Injection machine pressure accumulator starting acceleration loop system TWM463191U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114458820A (en) * 2022-02-15 2022-05-10 中船动力研究院有限公司 Valve control device applied to waste gas treatment system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114458820A (en) * 2022-02-15 2022-05-10 中船动力研究院有限公司 Valve control device applied to waste gas treatment system

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