TWM462800U - vortex compressor oil return device - Google Patents
vortex compressor oil return device Download PDFInfo
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- TWM462800U TWM462800U TW102206043U TW102206043U TWM462800U TW M462800 U TWM462800 U TW M462800U TW 102206043 U TW102206043 U TW 102206043U TW 102206043 U TW102206043 U TW 102206043U TW M462800 U TWM462800 U TW M462800U
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- oil
- scroll
- fixed scroll
- end surface
- oil return
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/10—Outer members for co-operation with rotary pistons; Casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
- F04C29/026—Lubricant separation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
本新型涉及一種渦旋壓縮機的回油裝置。The invention relates to a oil return device of a scroll compressor.
渦旋式壓縮機是近年來發展很快的一種空調用壓縮機,它具有體積小、轉速高、使用壽命長和維護方便簡單等特點。但就目前而言,許多壓縮機都存在缺油的問題,在運轉過程中傳動部件潤滑不足,導致零件磨損嚴重,影響壓縮機使用壽命,部分冷凍油還可能進入空調系統,影響系統換熱,所以一個好的回油裝置可以延長壓縮機的使用壽命,提高工作效率。The scroll compressor is a kind of air conditioner compressor which has developed rapidly in recent years, and has the characteristics of small volume, high rotation speed, long service life and convenient and simple maintenance. However, at present, many compressors have the problem of lack of oil. In the course of operation, the transmission components are insufficiently lubricated, resulting in serious wear of the parts, affecting the service life of the compressor, and some of the refrigeration oil may also enter the air conditioning system, affecting system heat exchange. Therefore, a good oil return device can extend the service life of the compressor and improve work efficiency.
在現有技術1中的一種高效空調用渦旋壓縮機油氣分離機構,一種由定渦盤和後殼組成的高壓腔分離成高壓腔、分離腔和儲油腔,通過在分離腔裏過盈安裝分離芯進行油氣分離,最後冷凍油通過與定渦盤環形槽相通之儲油腔底部細槽,從與吸氣口相通的毛細管處噴出,然後冷凍油再次進入吸氣孔,進入另一個迴圈,從而達成分離和回油。這種結構雖然達成了油氣分離和回油,但是在整個回油過程中只是潤滑了動、靜盤部分,對傳動部分並沒有提供良好的潤滑效果。In the high-efficiency air conditioning scroll compressor oil and gas separation mechanism of the prior art 1, a high pressure chamber composed of a fixed scroll and a rear shell is separated into a high pressure chamber, a separation chamber and an oil storage chamber, and is installed by interference in the separation chamber. The separation core is used for oil and gas separation. Finally, the frozen oil is sprayed through the capillary at the bottom of the oil storage chamber through the annular groove of the fixed scroll, and is then ejected from the capillary communicating with the suction port, and then the frozen oil enters the suction hole again and enters another loop. To achieve separation and oil return. Although this structure achieves oil and gas separation and oil return, it only lubricates the moving and stationary parts during the entire oil return process, and does not provide a good lubrication effect to the transmission part.
在現有技術2中的一種臥式渦旋壓縮機的回油機構,它是通過在曲軸中心開油道通孔,在支撐架下邊開 有排油通道,在機殼底部儲存有冷凍油,通過油泵將油引入到曲軸油道中,然後從曲軸端面流出,潤滑推力面。這種結構只是潤滑了推力面部分,但是對於其他傳動部分同樣沒有提供良好的潤滑效果,而且結構比較複雜。In the prior art 2, the oil returning mechanism of the horizontal scroll compressor is opened through the through hole at the center of the crankshaft and under the support frame. There is an oil drain passage, and the refrigerant oil is stored at the bottom of the casing, and the oil is introduced into the crankshaft oil passage by the oil pump, and then flows out from the end surface of the crankshaft to lubricate the thrust surface. This structure only lubricates the thrust surface portion, but does not provide good lubrication for other transmission parts, and the structure is complicated.
本新型提供了一種渦旋壓縮機的回油裝置,解決了現有技術中渦旋壓縮機回油裝置只能潤滑壓縮機某些部位的技術問題。The utility model provides an oil return device of a scroll compressor, which solves the technical problem that the scroll compressor oil return device of the prior art can only lubricate certain parts of the compressor.
本新型的提供了一種渦旋壓縮機的回油裝置,包括:機殼;靜渦盤,所述靜渦盤的一側端面固定對接所述機殼的內端面;動渦盤,所述靜渦盤的另一側端面配合所述動渦盤的一側端面;還包括:靜渦盤固定對接機殼內端面的一側的周緣處設有油道,所述油道的一端設有回油孔,所述回油孔貫穿所述靜渦盤;端蓋,所述端蓋上設有儲油槽,所述回油孔對準所述儲油槽。The present invention provides a recirculating device for a scroll compressor, comprising: a casing; a fixed scroll, the one end surface of the fixed scroll fixedly abuts the inner end surface of the casing; the movable scroll, the static The other end surface of the scroll is matched with one end surface of the movable scroll; and further includes: an oil passage is disposed at a periphery of one side of the inner end surface of the fixed scroll fixed to the casing, and one end of the oil passage is provided An oil hole, the oil return hole penetrating through the static scroll; an end cover, the end cover is provided with an oil storage groove, and the oil return hole is aligned with the oil storage groove.
進一步的,所述油道的另一端設有靜渦盤儲油槽,所述回油孔位於靜渦盤儲油槽的上方。Further, the other end of the oil passage is provided with a fixed scroll oil storage tank, and the oil return hole is located above the fixed scroll oil storage tank.
更進一步的,在機殼上設有與靜渦盤儲油槽對應的機殼儲油槽。Further, a casing oil storage tank corresponding to the fixed scroll oil storage tank is disposed on the casing.
進一步的,所述油道大致呈半圓弧形。Further, the oil passage is substantially semi-circular.
進一步的,所述回油孔包括回油進油口和回油出油口,所述回油出油口的截面直徑小於回油進油口的截面直徑。Further, the oil return hole includes an oil return oil inlet port and a return oil outlet port, and a cross-sectional diameter of the oil return oil outlet port is smaller than a cross-sectional diameter of the oil return oil inlet port.
更進一步的,在靜渦盤的回油出油口處,設有出油避讓凹槽。Further, at the oil return port of the fixed scroll, an oil escape groove is provided.
進一步的,所述渦旋壓縮機的回油裝置還包括:支撐板,所述動渦盤的另一側端面轉動配合所述支撐板的一側,所述端蓋與所述支撐板的另一側固定連接,所述支撐板上設有與儲油槽相應的避讓孔。Further, the oil returning device of the scroll compressor further includes: a support plate, the other end surface of the movable scroll is rotatably coupled to one side of the support plate, and the end cover and the support plate are further One side is fixedly connected, and the support plate is provided with a relief hole corresponding to the oil storage tank.
進一步的,所述支撐板上的避讓孔設有5個,與之相應的儲油槽亦設有5個。Further, there are five relief holes on the support plate, and five corresponding oil storage slots are also provided.
進一步的,所述端蓋上設有偏心平衡塊容置槽,所述儲油槽連通所述偏心平衡塊容置槽。Further, the end cover is provided with an eccentric weight receiving groove, and the oil storage groove communicates with the eccentric weight receiving groove.
更進一步的,所述渦旋壓縮機的回油裝置還包括:偏心平衡塊,所述偏心平衡塊轉動連接所述端蓋,容置在偏心平衡塊容置槽中。Further, the oil returning device of the scroll compressor further includes: an eccentric weight, the eccentric weight rotatingly connecting the end cover and being received in the eccentric weight receiving groove.
本新型的優點在於,回油孔中直接噴射到動、靜渦盤上的冷凍油,潤滑了壓縮機的動渦盤和靜渦盤;而回油孔中噴射出的冷凍油存儲在儲油槽中,則潤滑了壓縮機的傳動部分,因而達成潤滑動、靜渦盤以及傳動部份的功效。The advantage of the novel is that the recirculating oil directly injected into the moving and stationary scrolls in the oil return hole lubricates the movable scroll and the fixed scroll of the compressor; and the refrigerating oil sprayed in the oil return hole is stored in the oil storage tank In the middle, the transmission part of the compressor is lubricated, thereby achieving the effects of the lubrication, the fixed scroll and the transmission part.
100‧‧‧機殼100‧‧‧Chassis
110‧‧‧機殼氣體排出槽110‧‧‧Chassis gas exhaust slot
120‧‧‧機殼油氣分離槽120‧‧‧Chassis oil and gas separation tank
130‧‧‧機殼儲油槽130‧‧‧Chassis oil storage tank
140‧‧‧排氣管140‧‧‧Exhaust pipe
200‧‧‧靜渦盤200‧‧‧Vortex
210‧‧‧靜渦盤氣體排出槽210‧‧‧Static scroll gas discharge slot
220‧‧‧靜渦盤油氣分離槽220‧‧‧Static scroll oil and gas separation tank
221‧‧‧靜渦盤油氣分離直槽221‧‧‧Static scroll oil and gas separation straight slot
222‧‧‧靜渦盤油氣分離彎槽222‧‧‧Static scroll oil and gas separation bending groove
230‧‧‧排氣孔230‧‧‧ venting holes
231‧‧‧排氣閥片231‧‧‧Exhaust valve
240‧‧‧油道240‧‧‧ oil passage
250‧‧‧靜渦盤儲油槽250‧‧‧Static scroll oil storage tank
260‧‧‧回油孔260‧‧‧ oil return hole
261‧‧‧回油進油口261‧‧‧Return oil inlet
262‧‧‧回油出油口262‧‧‧Return oil outlet
270‧‧‧出油避讓凹槽270‧‧‧ Oil escape groove
300‧‧‧動渦盤300‧‧‧dynamic scroll
400‧‧‧密封腔400‧‧‧ sealed cavity
410‧‧‧氣體排出腔410‧‧‧ gas discharge chamber
420‧‧‧油氣分離腔420‧‧‧ oil and gas separation chamber
500‧‧‧儲油腔500‧‧‧ oil storage chamber
600‧‧‧濾網600‧‧‧ filter
700‧‧‧支撐板700‧‧‧support plate
710‧‧‧避讓孔710‧‧‧ escaping holes
800‧‧‧端蓋800‧‧‧End cover
810‧‧‧儲油槽810‧‧‧ oil storage tank
820‧‧‧偏心平衡塊容置槽820‧‧‧Eccentric balance block receiving slot
900‧‧‧偏心平衡塊900‧‧‧Eccentric balance block
圖1為本新型實施例渦旋壓縮機剖面示意圖。1 is a schematic cross-sectional view of a scroll compressor of the present embodiment.
圖2為圖1的A-A剖面示意圖。Figure 2 is a cross-sectional view taken along line A-A of Figure 1.
圖3為圖1的B-B剖面示意圖。Figure 3 is a cross-sectional view taken along line B-B of Figure 1.
圖4為圖1中區域X的放大示意圖。4 is an enlarged schematic view of a region X in FIG. 1.
圖5為本新型實施例支撐板示意圖。Figure 5 is a schematic view of a support plate of the present embodiment.
圖6為本新型實施例端蓋與支撐板示意圖。Figure 6 is a schematic view of the end cap and the support plate of the present invention.
圖7為本新型實施例渦旋壓縮機爆炸示意圖。Figure 7 is a schematic view showing the explosion of the scroll compressor of the present embodiment.
為了使本新型所解決的技術問題、技術方案及有益效果更加清楚明白,以下結合圖式及實施例,對本新型進行進一步詳細說明。應當理解,此處所描述的具體實施例僅僅用以解釋本新型,並不用於限定本新型。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clear, the present invention will be further described in detail below with reference to the drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
下面結合圖式及實施例對本新型做進一步描述。The present invention will be further described below in conjunction with the drawings and embodiments.
如圖1至圖4所示,本新型實施例的一種渦旋壓縮機的油氣分離裝置,包括:機殼100;靜渦盤200,所述靜渦盤200的一側端面固定對接所述機殼100的內端面;動渦盤300,所述靜渦盤200的另一側端面配合所述動渦盤300;其中,還包括:密封腔400,所述密封腔400設於機殼100與靜渦盤200對接處,所述密封腔400包括氣體排出腔410和油氣分離腔420,所述氣體排出腔410連通油氣分離腔420;所述靜渦盤200固定對接機殼100內端面的一側設有靜渦盤油氣分離槽220,所述靜渦盤油氣分離槽220包括:靜渦盤油氣分離直槽221和靜渦盤油氣分離彎槽222,靜渦盤油氣分離直槽221連通所述靜渦盤油氣分離彎槽222。As shown in FIG. 1 to FIG. 4, an oil and gas separation device of a scroll compressor according to the present invention includes: a casing 100; a fixed scroll 200, and one end surface of the fixed scroll 200 is fixedly docked to the machine. The inner end surface of the casing 100; the movable scroll 300, the other end surface of the fixed scroll 200 cooperates with the movable scroll 300; wherein, the method further includes: a sealing cavity 400, the sealing cavity 400 is disposed in the casing 100 and The stationary scroll 200 is abutted. The sealed chamber 400 includes a gas discharge chamber 410 and an oil and gas separation chamber 420. The gas discharge chamber 410 communicates with the oil separation chamber 420. The static scroll 200 fixes one end of the inner surface of the docking unit 100. The side is provided with a fixed scroll oil and gas separation tank 220, and the static scroll oil and gas separation tank 220 includes: a fixed scroll oil and gas separation straight groove 221 and a fixed scroll oil and gas separation curved groove 222, and a fixed scroll oil and gas separation straight groove 221 The static scroll oil and gas separation curved groove 222 is described.
所述靜渦盤油氣分離直槽221包括第一端和第二端,所述第二端與靜渦盤油氣分離彎槽222連通,並且 連通處靠近靜渦盤油氣分離彎槽222下方。The fixed scroll oil and gas separation straight groove 221 includes a first end and a second end, and the second end is in communication with the fixed scroll oil and gas separation curved groove 222, and The communication is located below the static scroll oil and gas separation curved groove 222.
如圖2所示,機殼100內端面設有機殼氣體排出槽110和機殼油氣分離槽120,機殼油氣分離槽120的流道形狀大致呈半圓弧形。機殼100上還設有排氣管140,所述排氣管140連通所述機殼油氣分離槽120,即排氣管140連通所述油氣分離腔420。As shown in FIG. 2, the inner surface of the casing 100 is provided with a casing gas discharge groove 110 and a casing oil separation groove 120. The flow path of the casing oil and gas separation groove 120 has a substantially semicircular arc shape. An exhaust pipe 140 is further disposed on the casing 100, and the exhaust pipe 140 communicates with the casing oil and gas separation tank 120, that is, the exhaust pipe 140 communicates with the oil and gas separation chamber 420.
如圖3所示,靜渦盤200固定對接機殼100內端面的一側設有靜渦盤氣體排出槽210和靜渦盤油氣分離槽220,所述靜渦盤氣體排出槽210連通靜渦盤油氣分離槽220。靜渦盤氣體排出槽210對應於機殼氣體排出槽110,形成密封腔體,即氣體排出腔410;靜渦盤油氣分離槽220對應於機殼油氣分離槽120,形成密封腔體,即油氣分離腔420。其中,靜渦盤油氣分離槽220包括:靜渦盤油氣分離直槽221,其流道為直槽,截面為半圓;靜渦盤油氣分離彎槽222,其流道設計儘量利用有效空間,設計的流道儘量長,流道形狀大致呈半圓弧形;其中,靜渦盤油氣分離直槽221連通所述靜渦盤油氣分離彎槽222。所述靜渦盤油氣分離直槽221包括第一端和第二端,所述第二端與靜渦盤油氣分離彎槽222連通,並且連通處靠近靜渦盤油氣分離彎槽222下方。As shown in FIG. 3, one side of the inner surface of the fixed scroll 200 fixed to the docking case 100 is provided with a fixed scroll gas discharge groove 210 and a fixed scroll oil and gas separation groove 220, and the fixed scroll gas discharge groove 210 communicates with the static vortex The oil and gas separation tank 220. The fixed scroll gas discharge groove 210 corresponds to the casing gas discharge groove 110 to form a sealed cavity, that is, the gas discharge chamber 410; the fixed scroll oil and gas separation tank 220 corresponds to the casing oil and gas separation tank 120 to form a sealed cavity, that is, oil and gas Separation chamber 420. The static scroll oil and gas separation tank 220 comprises: a fixed scroll oil and gas separation straight groove 221, the flow channel is a straight groove, the cross section is a semicircle; the constant scroll oil and gas separation curved groove 222, the flow channel design utilizes an effective space as much as possible, and the design The flow path is as long as possible, and the flow path has a substantially semi-circular shape; wherein the fixed scroll oil and gas separation straight groove 221 is connected to the fixed scroll oil and gas separation curved groove 222. The fixed scroll oil and gas separation straight groove 221 includes a first end and a second end, and the second end is in communication with the fixed scroll oil and gas separation curved groove 222, and the communication portion is located below the static scroll oil and gas separation curved groove 222.
靜渦盤200上設有排氣孔230,所述排氣孔230連通氣體排出腔410,排氣孔230大致設於靜渦盤200中心處,在排氣孔230上覆蓋有排氣閥片231,可以阻止氣體回流。The vortex hole 200 is provided with a venting hole 230, and the venting hole 230 is connected to the gas discharge chamber 410. The venting hole 230 is substantially disposed at the center of the fixed scroll 200, and the venting hole 230 is covered with an exhaust valve piece. 231, can prevent gas backflow.
靜渦盤200固定對接機殼100內端面的一側還 設有油道240,所述油道240設於靜渦盤200端面的周緣處,形狀為半圓弧狀,所述油道240的一端設有靜渦盤儲油槽250,油道240的另一端設有回油孔260,回油孔260連通渦旋壓縮機的低壓腔,所述回油孔260位於靜渦盤儲油槽250的上方。在機殼100上的機殼油氣分離槽120底部,設有與靜渦盤儲油槽250對應的機殼儲油槽130。靜渦盤儲油槽250與對應的機殼儲油槽130形成儲油腔500,所述機殼儲油槽130連通所述機殼油氣分離槽120,因此所述儲油腔500連通油氣分離腔420。其中,在儲油腔500中,靜渦盤儲油槽250與機殼儲油槽130連接處設有濾網600,以防止冷凍油中的金屬粉末等雜質重新進入渦旋壓縮機內。The fixed scroll 200 is fixed to the side of the inner end surface of the docking casing 100 An oil passage 240 is disposed. The oil passage 240 is disposed at a periphery of the end surface of the fixed scroll 200 and has a semi-arc shape. One end of the oil passage 240 is provided with a fixed scroll oil storage tank 250, and the oil passage 240 is further provided. One end is provided with an oil return hole 260, and the oil return hole 260 is connected to the low pressure chamber of the scroll compressor. The oil return hole 260 is located above the fixed scroll oil reservoir 250. At the bottom of the casing oil and gas separation tank 120 on the casing 100, a casing oil storage tank 130 corresponding to the fixed scroll oil storage tank 250 is provided. The fixed scroll oil storage tank 250 forms an oil storage chamber 500 with the corresponding casing oil storage tank 130. The oil storage tank 130 communicates with the oil and gas separation tank 120 of the casing, so the oil storage chamber 500 communicates with the oil separation chamber 420. Wherein, in the oil storage chamber 500, a screen 600 is disposed at a joint between the fixed scroll oil storage tank 250 and the casing oil storage tank 130 to prevent impurities such as metal powder in the freezing oil from re-entering the scroll compressor.
下面詳細介紹本新型實施例的渦旋壓縮機的油氣分離裝置工作原理及過程。The working principle and process of the oil-gas separation device of the scroll compressor of the present embodiment will be described in detail below.
所述靜渦盤200的另一側端面配合所述動渦盤300,渦旋壓縮機啟動後,動渦盤300嚙合靜渦盤200,不斷轉動壓縮氣體使之變成高壓氣體,並在壓縮過程中使高壓氣體中混合有冷凍油。The other end surface of the fixed scroll 200 cooperates with the movable scroll 300. After the scroll compressor is started, the movable scroll 300 engages the fixed scroll 200, continuously rotates the compressed gas to become a high pressure gas, and is compressed during the compression process. The high pressure gas is mixed with the frozen oil.
油氣混合的高壓氣體不斷從排氣孔230處經由排氣閥片231排出至氣體排出腔410,由於氣體排出腔410連通油氣分離腔420,使得密封腔400形成為一個基本密閉的高壓腔體。The oil and gas mixed high pressure gas is continuously discharged from the exhaust hole 230 to the gas discharge chamber 410 via the exhaust valve piece 231, and since the gas discharge chamber 410 communicates with the oil separation chamber 420, the sealed chamber 400 is formed into a substantially closed high pressure chamber.
高壓氣體高速噴出後碰到機殼100底部,然後在密封腔400中迂迴流動,由於不斷的有高壓氣體從排氣孔230中噴出,使得密封腔400的壓力越來越大,所以氣 體會渦旋流動,有部分留在油氣分離腔420的底部,變成冷凍油,大部分氣體會沿著密封腔400輪廓流動,先沿著靜渦盤油氣分離直槽221,由於其流道為直槽,截面為半圓,所以氣體在裏面渦旋離心流動,加速了油氣分離過程;然後經過靜渦盤油氣分離直槽221的第二端流至靜渦盤油氣分離彎槽222,靜渦盤油氣分離彎槽222的流道設計儘量利用有效空間,設計的流道儘量長,所以使得油氣分離更加徹底;部分冷凍油凝結在密封腔400的腔體內壁,在重力的作用下,冷凍油沿腔體內壁輪廓流下,會慢慢的流至儲油腔500,最後冷凍油在重力和壓力的作用下流經濾網600,沿著油道240向上流動,最後經由回油孔260流至渦旋壓縮機低壓腔;氣體會在壓力的作用下繼續沿密封腔400腔體輪廓向上流動最後從排氣管140處排出。至此,整個油氣分離的過程即完成。After the high-pressure gas is ejected at a high speed, it hits the bottom of the casing 100, and then flows back and forth in the sealed chamber 400. Since the high-pressure gas is continuously ejected from the exhaust hole 230, the pressure of the sealed chamber 400 is increased, so the gas The vortex flow is experienced, and some of it remains at the bottom of the oil-gas separation chamber 420, and becomes a refrigerating oil. Most of the gas flows along the contour of the sealing chamber 400, and firstly separates the straight groove 221 along the static scroll oil and gas, because the flow path is straight. The trough has a semi-circular cross section, so the gas swirls in the inside to accelerate the oil and gas separation process; then, the second end of the straight trough 221 through the hydrocyclone is flowed to the hydrocyclone oil and gas separation curved trough 222, and the hydrocyclone oil and gas The flow channel design of the separation curved groove 222 is designed to utilize the effective space as much as possible, and the designed flow path is as long as possible, so that the oil and gas separation is more thorough; part of the frozen oil is condensed in the inner wall of the cavity of the sealed cavity 400, and under the action of gravity, the frozen oil is along the cavity. Under the contour of the inner wall, it will slowly flow to the oil storage chamber 500. Finally, the frozen oil flows through the screen 600 under the action of gravity and pressure, flows upward along the oil passage 240, and finally flows to the vortex compression through the oil return hole 260. The low pressure chamber of the machine; the gas will continue to flow upward along the contour of the cavity of the sealed chamber 400 under pressure and finally discharged from the exhaust pipe 140. At this point, the entire process of oil and gas separation is completed.
本新型的一種渦旋壓縮機的油氣分離裝置,通過在機殼與靜渦盤對接處設置密封腔,且密封腔包含有氣體排出腔和油氣分離腔,又不額外增加零件,靜渦盤油氣分離槽包括靜渦盤油氣分離直槽和靜渦盤油氣分離彎槽,儘量延長了油氣分離腔的有效路徑,解決了渦旋壓縮機油氣分離不徹底的技術問題,結構簡單,成本低。The oil and gas separation device of a scroll compressor of the present invention is provided with a sealing cavity at abutment between the casing and the fixed scroll, and the sealed cavity comprises a gas discharge chamber and an oil and gas separation chamber without additional parts, and the constant scroll oil and gas The separation tank includes a static scroll oil and gas separation straight groove and a static scroll oil and gas separation curved groove, which prolongs the effective path of the oil and gas separation chamber as much as possible, and solves the technical problem that the oil and gas separation of the scroll compressor is not complete, and has a simple structure and low cost.
如圖1至圖7所示,本新型實施例的一種渦旋壓縮機的回油裝置,包括:機殼100;靜渦盤200,所述靜渦盤200的一側端面固定對接所述機殼100的內端面; 動渦盤300,所述靜渦盤200的另一側端面配合所述動渦盤300的一側端面;其中,靜渦盤200固定對接機殼100內端面的一側的周緣處設有油道240,所述油道240的一端設有回油孔260,所述回油孔260貫穿所述靜渦盤200;端蓋800,所述端蓋800上設有儲油槽810,所述回油孔260對準所述儲油槽810。As shown in FIG. 1 to FIG. 7 , an oil returning device of a scroll compressor according to the present invention includes: a casing 100; a fixed scroll 200, and one end surface of the fixed scroll 200 is fixedly docked to the machine. Inner end surface of the casing 100; a movable scroll 300, the other end surface of the fixed scroll 200 is fitted to one end surface of the movable scroll 300; wherein the fixed scroll 200 is fixed at the periphery of one side of the inner end surface of the docking casing 100. The oil passage 240 is provided at one end of the oil passage 240. The oil return hole 260 extends through the fixed scroll 200; the end cover 800 is provided with an oil storage tank 810. The oil hole 260 is aligned with the oil reservoir 810.
具體而言,所述油道240的另一端設有靜渦盤儲油槽250,所述回油孔260位於靜渦盤儲油槽250的上方,其優點在於:冷凍油可以在重力作用下,自上流下,從而潤滑大部分壓縮機工作面。Specifically, the other end of the oil passage 240 is provided with a fixed scroll oil storage tank 250, and the oil return hole 260 is located above the fixed scroll oil storage tank 250, and the advantage is that the frozen oil can be self-gravity It flows up and down, thus lubricating most of the compressor working surface.
在機殼100上設有與靜渦盤儲油槽250對應的機殼儲油槽130。A casing oil sump 130 corresponding to the fixed scroll oil reservoir 250 is provided on the casing 100.
所述油道240大致呈半圓弧形。The oil passage 240 has a substantially semicircular arc shape.
所述回油孔260包括回油進油口261和回油出油口262,所述回油孔260的截面為圓形,所述回油出油口262的截面直徑小於回油進油口261的截面直徑,優點在於:可以使得噴出的冷凍油壓力加大。The oil return hole 260 includes a return oil inlet port 261 and a return oil outlet port 262. The oil return hole 260 has a circular cross section, and the oil return port 262 has a cross-sectional diameter smaller than the oil return port. The cross-sectional diameter of 261 has the advantage that the pressure of the discharged refrigerating oil can be increased.
所述渦旋壓縮機的回油裝置還包括:The oil return device of the scroll compressor further includes:
支撐板700,所述動渦盤300的另一側端面轉動配合所述支撐板700的一側,所述端蓋800與所述支撐板700的另一側固定連接,所述支撐板700上設有與儲油槽810相應的避讓孔710。a support plate 700, the other end surface of the movable scroll 300 is rotatably coupled to one side of the support plate 700, and the end cover 800 is fixedly coupled to the other side of the support plate 700. A relief hole 710 corresponding to the oil reservoir 810 is provided.
偏心平衡塊900,所述偏心平衡塊900轉動連 接所述端蓋800,容置在偏心平衡塊容置槽820中。所述端蓋800上設有偏心平衡塊容置槽820,所述儲油槽810連通所述偏心平衡塊容置槽820。所述偏心平衡塊900轉動連接所述端蓋800,容置在偏心平衡塊容置槽820中,各個儲油槽810與偏心平衡塊容置槽820互相連通,因此在重力和偏心平衡塊900的離心作用下,冷凍油充分潤滑各傳動部件。An eccentric weight 900, the eccentric weight 900 is rotated The end cover 800 is received in the eccentric weight receiving groove 820. The end cover 800 is provided with an eccentric weight receiving groove 820 , and the oil storage groove 810 communicates with the eccentric weight receiving groove 820 . The eccentric weight block 900 is rotatably connected to the end cover 800 and received in the eccentric weight block accommodating groove 820. The sump 810 and the eccentric weight block accommodating groove 820 communicate with each other, and thus the gravity and eccentric weight block 900 The frozen oil sufficiently lubricates the various transmission components under centrifugation.
在本新型實施例中,支撐板700上的避讓孔710設有5個,因此,與之相應的儲油槽810亦設有5個,可以理解的是,避讓孔710和儲油槽810的個數並不受限制,符合設計要求即可。In the present embodiment, there are five relief holes 710 on the support plate 700. Therefore, five oil reservoirs 810 are also provided. It can be understood that the number of the relief holes 710 and the oil reservoir 810 is limited. It is not limited and meets the design requirements.
由於所述回油孔260貫穿所述靜渦盤200,而動渦盤300不停的轉動,從而回油孔260中噴射出的冷凍油一部分直接噴射在動渦盤300與靜渦盤200相配合的一側端面上,直接潤滑了動渦盤300與靜渦盤200之間的工作面;另一部分冷凍油通過避讓孔710射入儲油槽810中。其中,在靜渦盤200的回油出油口262處,設有出油避讓凹槽270,使得冷凍油可以順利從回油孔260中噴出。因為動渦盤300是偏心圓盤結構,當動渦盤300邊緣轉到與回油孔260相對時,可通過出油避讓凹槽270使油順利噴出並被動渦盤300帶到動、靜渦盤之間,用以潤滑動、靜渦盤;當動渦盤300邊緣轉到避開回油孔260時,油直接從避讓孔710射入儲油槽810。Since the oil return hole 260 penetrates the fixed scroll 200, the movable scroll 300 rotates continuously, so that a part of the frozen oil injected in the oil return hole 260 is directly sprayed on the movable scroll 300 and the fixed scroll 200. On one side end surface of the fitting, the working surface between the movable scroll 300 and the fixed scroll 200 is directly lubricated; another portion of the frozen oil is injected into the oil reservoir 810 through the escape hole 710. Wherein, at the oil return port 262 of the fixed scroll 200, an oil discharge avoiding groove 270 is provided, so that the frozen oil can be smoothly discharged from the oil return hole 260. Since the movable scroll 300 is an eccentric disc structure, when the edge of the movable scroll 300 is turned to oppose the oil return hole 260, the oil can be smoothly ejected by the oil discharge avoiding groove 270 and the passive scroll 300 is brought to the movable and static vortex. Between the disks, the moving and stationary scrolls are lubricated; when the edge of the movable scroll 300 is turned away from the oil return hole 260, the oil is directly injected into the oil reservoir 810 from the escape hole 710.
本新型的一種渦旋壓縮機的回油裝置,回油孔中直接噴射到動、靜渦盤上的冷凍油,潤滑了壓縮機的動 渦盤和靜渦盤;回油孔中噴射出的冷凍油存儲在儲油槽中,潤滑了壓縮機的傳動部分。The oil return device of a scroll compressor of the present invention directly injects the refrigerating oil on the moving and stationary scrolls into the oil return hole, and lubricates the movement of the compressor The scroll and the fixed scroll; the refrigerating oil sprayed in the oil return hole is stored in the oil reservoir, and the transmission portion of the compressor is lubricated.
以上所述僅為本新型的較佳實施例而已,並不用以限制本新型,凡在本新型的精神和原則之內所作的任何修改、等同替換和改進等,均應包含在本新型的保護範圍之內。The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.
800‧‧‧端蓋800‧‧‧End cover
810‧‧‧儲油槽810‧‧‧ oil storage tank
820‧‧‧偏心平衡塊容置槽820‧‧‧Eccentric balance block receiving slot
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CN109826791A (en) * | 2019-01-11 | 2019-05-31 | 郑州跃博新能源汽车科技有限公司 | A kind of electric automotive compressor of air conditioner oil return apparatus |
CN112324665A (en) * | 2020-11-06 | 2021-02-05 | 深圳市正和仲泰精密五金有限公司 | Oil return structure is concentrated to vortex formula refrigeration compressor |
CN112412751A (en) * | 2020-11-25 | 2021-02-26 | 珠海格力电器股份有限公司 | Compressor lubricating oil supply method and system |
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JP2010106730A (en) * | 2008-10-29 | 2010-05-13 | Sanden Corp | Scroll compressor with built-in oil separator |
CN202789539U (en) * | 2012-06-29 | 2013-03-13 | 比亚迪股份有限公司 | Oil return device of scroll compressor |
CN202732351U (en) * | 2012-06-29 | 2013-02-13 | 比亚迪股份有限公司 | Oil-gas separation device of scroll compressor |
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