TWM461531U - Residue removing device for film cutting machine - Google Patents

Residue removing device for film cutting machine Download PDF

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Publication number
TWM461531U
TWM461531U TW102208177U TW102208177U TWM461531U TW M461531 U TWM461531 U TW M461531U TW 102208177 U TW102208177 U TW 102208177U TW 102208177 U TW102208177 U TW 102208177U TW M461531 U TWM461531 U TW M461531U
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TW
Taiwan
Prior art keywords
film
removing device
blowing
residual material
working surface
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TW102208177U
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Chinese (zh)
Inventor
Yen-Chih Lin
Dung-Yue Chen
Jen-Wei Lien
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Wei Kuang Automation Co Ltd
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Application filed by Wei Kuang Automation Co Ltd filed Critical Wei Kuang Automation Co Ltd
Priority to TW102208177U priority Critical patent/TWM461531U/en
Priority to CN2013203025586U priority patent/CN203293268U/en
Publication of TWM461531U publication Critical patent/TWM461531U/en

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Description

膠膜裁切機之餘料去除裝置Residual material removing device for film cutter

本新型涉及膠膜裁切機的技術領域,特別有關於一種膠膜裁切機之餘料去除裝置。The invention relates to the technical field of a film cutting machine, in particular to a residual material removing device of a film cutting machine.

在許多例如是太陽能面板或數位產品的基板表面,經常貼覆有一層由乙烯醋酸乙烯共聚物(Ethylene Vinyl Acetate,EVA)製成的膠膜,用以產生保護、絕緣、遮蔽或阻隔光線等作用。例如,以太陽能面板為例,即常見在其玻璃基板的雙端或其背端表面貼覆一層透明膠膜,用以提供光線穿透,使夾附於或貼覆於玻璃基板上的太陽能電池能夠吸收太陽熱能,並藉此保護玻璃基板,以提升太陽能面板的耐候性。On the surface of many substrates such as solar panels or digital products, a film made of Ethylene Vinyl Acetate (EVA) is often applied to protect, insulate, shield or block light. . For example, in the case of a solar panel, a transparent film is usually applied to the double end of the glass substrate or the back end surface thereof to provide light penetration, and the solar cell is attached or attached to the glass substrate. It can absorb solar thermal energy and thereby protect the glass substrate to enhance the weather resistance of the solar panel.

在產製上述各種型式基板的產業中,針對該膠膜的貼覆方式,已由人工貼膜方式逐漸地朝向自動化的貼膜作業邁進;由於,膠膜原料是捆成筒狀形式供應,經由拉料爪將膠膜原料自動地拉往工作台面,隨後經由裁刀將膠膜原料裁切成符合基板所需面積及輪廓的膠膜成品,以利貼覆於基板板面上。In the industry for producing various types of substrates described above, the method of attaching the film to the film has been gradually moved toward the automated filming operation by the manual filming method; since the film material is supplied in a tubular form, through the pulling material. The claw automatically pulls the film material to the work surface, and then cuts the film material into a finished product film conforming to the required area and contour of the substrate through the cutter to cover the substrate surface.

上述依序拉料及裁切膠模的過程中,特別是當裁刀裁切膠膜而形成膠模成品之後,會於工作台面的四周生成長短不一或輪廓不一的膠膜餘料,現階段技術,除了仰賴人工方式剝除工作台面上的膠膜餘料之外,還沒有更有效的自動去除膠膜餘料的技術,因此,已造成全面自動化生產作業上的困擾。In the process of sequentially pulling and cutting the plastic mold, especially after the cutter cuts the rubber film to form a plastic mold finished product, a residual film of different lengths or different contours is generated around the work surface. Stage technology, in addition to relying on the manual removal of the residual material on the work surface, there is no more effective technology for automatically removing the residual material of the film, thus causing troubles in the overall automated production operation.

有鑑於此,本新型之目的,旨在解決膠膜裁切機於自動拉料及裁切膠模的過程中,膠膜餘料不利於自動化去除的問題。In view of this, the purpose of the present invention is to solve the problem that the film residual material is not conducive to automatic removal in the process of automatically pulling and cutting the rubber mold.

為能解決上述問題,本新型乃提供一種膠膜裁切機之餘料去除裝置,其技術手段包括:一工作台面,由膠膜原料的一進料端延伸構成;一拉料桿,橫向滑動跨設於工作台面的上方,該拉料桿上配置有一自進料端拉取膠膜原料鋪設於工作台面上的拉料爪;一裁刀,活動地配置於工作台面的膠膜原料上方,該裁刀並於工作台面上裁切膠膜原料形成一膠模成品及至少一膠膜餘料;及一吹氣元件,配置於拉料桿上,該拉料桿滑動導引吹氣管於工作台面上方吹除膠膜餘料。In order to solve the above problems, the present invention provides a residual material removing device for a film cutter, the technical means comprising: a working surface, which is formed by a feeding end of the film material; a pulling rod, lateral sliding Between the top of the work surface, the pull rod is provided with a pulling claw which is pulled from the feeding end to lay the film material on the work surface; a cutting knife is arranged on the working surface of the film material. The cutting knife cuts the film material on the work surface to form a plastic mold product and at least one film residual material; and a blowing element is disposed on the pulling rod, and the pulling rod slide guides the blowing pipe to work The remaining material of the film is blown off the top of the table.

依此,本新型利用可滑動位移的拉料桿,於拉取 膠膜原料之後,再次滑動導引吹氣元件自動地將膠膜餘料吹離工作台面,以簡化吹氣元件的機構配置,並使殘留於工作台面上的膠膜餘料能自動且有效地被去除。Accordingly, the present invention utilizes a slidable displacement pull rod for pulling After the film material is fed, the sliding air blowing element is again slid to automatically blow the film residual material away from the work surface, thereby simplifying the mechanism configuration of the air blowing element, and automatically and effectively leaving the film residual material remaining on the work surface. Was removed.

在實施上,本新型還包括:該工作台面配置有一刀砧,該刀砧提供裁刀於裁切膠膜原料時接觸。其中,該刀砧係配置於工作台面四周的端緣,且該裁刀是相對刀砧可接觸位置而配置於工作台面的膠膜原料上方。依此,可使利用裁刀裁切膠膜而形成膠膜餘料的配置技術利於被實施。In implementation, the present invention further includes: the work surface is provided with an anvil, and the anvil provides a cutter to contact when cutting the film material. Wherein, the anvil is disposed at an edge of the periphery of the work surface, and the cutter is disposed above the film material of the work surface with respect to the position at which the anvil can be contacted. Accordingly, it is possible to implement a configuration technique in which a film is cut by a cutter to form a film residual material.

該吹氣元件係為連接一空壓機供應高壓空氣的吹氣軟管。其中,該吹氣軟管具有一可彎曲調整吹氣方向的吹氣口,該拉料桿係滑動導引吹氣口於工作台面上方可吹除膠膜餘料的線性路徑上移動。依此,可利於將吹氣元件的吹氣方向調整至符合膠膜餘料的形成位置。The air blowing element is an air blowing hose that is connected to an air compressor to supply high pressure air. Wherein, the air blowing hose has a blowing port which can flexibly adjust the blowing direction, and the pulling rod is slidably guided to move the blowing port on a linear path above the working surface which can blow off the residual material of the film. Accordingly, it is advantageous to adjust the blowing direction of the blowing element to conform to the formation position of the residual material of the film.

該工作台面上方還包含活動配置一可制動及移 動膠模成品的吸附台。其中,該吸附台上設有一吸嘴,該吸附台透過吸嘴制動及移動膠模成品。依此,可於膠膜餘料接受吹除時確保膠模成品免受影響的安定性。The work surface also contains an active configuration that can be braked and moved. The adsorption table of the finished plastic mold. Wherein, the adsorption stage is provided with a nozzle, and the adsorption stage brakes and moves the finished plastic product through the nozzle. According to this, it is possible to ensure the stability of the molded product without being affected when the residual material of the film is blown off.

然而,為能進一步的具體描述本新型可供實施的技術細節,請參閱圖式簡單說明及實施方式的內容如後述:However, in order to further describe in detail the technical details that can be implemented by the present invention, please refer to the brief description of the drawings and the contents of the embodiments as follows:

10‧‧‧工作台面10‧‧‧Working surface

11‧‧‧刀砧11‧‧‧Anvil

20‧‧‧膠膜原料20‧‧‧film material

21‧‧‧進料端21‧‧‧ Feeding end

22‧‧‧膠模成品22‧‧‧Finished products

23‧‧‧膠膜餘料23‧‧‧film residual material

30‧‧‧拉料桿30‧‧‧ Pull rod

31‧‧‧拉料爪31‧‧‧ Pulling claws

40‧‧‧裁刀40‧‧‧Cutter

41‧‧‧彈性壓持件41‧‧‧Elastic pressure holding parts

50‧‧‧吹氣元件50‧‧‧Blowing elements

51‧‧‧吹氣軟管51‧‧‧Blowing hose

511‧‧‧吹氣口511‧‧‧Blowing port

60‧‧‧吸附台60‧‧‧Adsorption station

61‧‧‧吸嘴61‧‧‧ nozzle

圖1是本新型之配置示意圖。Figure 1 is a schematic view of the configuration of the present invention.

圖2是圖1的俯視圖。Figure 2 is a plan view of Figure 1.

圖3是本新型膠模成品與膠膜餘料的示意圖。FIG. 3 is a schematic view of the finished rubber mold and the residual material of the film.

圖4至圖11依序是本新型之動作解說示意圖。4 to 11 are schematic diagrams of the action of the present invention.

請合併參閱圖1、圖2,說明本新型之一較佳實施例,旨在提供一種膠膜裁切裝置,包括:一工作台面10、一拉料桿30、一裁刀40及一吹氣元件50。其中:工作台面10是設置於膠膜原料20經由進料端21向外延伸形成之平面的下方,在實施上,工作台面10是能朝膠膜原料20方向進行貼近或遠離的可升降式平台,膠膜原料20能藉由貼齊工作台面10上以利機械加工。Referring to FIG. 1 and FIG. 2, a preferred embodiment of the present invention is provided to provide a film cutting device, comprising: a work surface 10, a pulling rod 30, a cutter 40 and a blowing gas. Element 50. Wherein: the work surface 10 is disposed below the plane formed by the outward extension of the film material 20 through the feed end 21, and in practice, the work surface 10 is a liftable platform capable of approaching or moving away from the film material 20 The film material 20 can be machined by being applied to the work surface 10.

工作台面10的上方橫跨設置有一拉料桿30,且拉料桿30能沿工作台面10方面移動,該拉料桿30上配置有拉料爪31,而拉料爪31能自進料端21拉取膠膜原料20並鋪設於工作台面10上,在實施上,拉料爪31為一氣動夾爪。A pulling rod 30 is disposed across the work surface 10, and the pulling rod 30 is movable along the work surface 10, the pulling rod 30 is provided with a pulling claw 31, and the pulling claw 31 can be self-feeding end 21 The film material 20 is pulled and laid on the work surface 10. In practice, the pull claw 31 is a pneumatic jaw.

工作台面10的上方配置有裁刀40,該裁刀40能朝工作台面10方向移動,藉由裁刀40與工作台面10間的接觸來裁切位於工作台面10上的膠膜原料20,使膠膜原料20被裁切為膠模成品22及膠膜餘料23(如圖3所示),在實施上,裁刀40的旁側設置有一彈性壓持件41,且彈性壓持件41能於裁刀40接觸工作台面10前先壓持膠膜原料20。藉此, 可於裁切時避免膠膜原料20移動,增加膠膜原料20接受裁切時的穩定性。A cutter 40 is disposed above the work surface 10, and the cutter 40 is movable in the direction of the work surface 10, and the film material 20 on the work surface 10 is cut by the contact between the cutter 40 and the work surface 10, so that the film material 20 on the work surface 10 is cut. The film material 20 is cut into a molded product 22 and a film residual material 23 (shown in FIG. 3). In practice, an elastic pressing member 41 is disposed on the side of the cutter 40, and the elastic pressing member 41 is provided. The film material 20 can be pressed before the cutting blade 40 contacts the work surface 10. With this, The film material 20 can be prevented from moving during cutting, and the film material 20 can be increased in stability when subjected to cutting.

此外,拉料桿30上配置有吹氣元件50,該吹氣元件50能經由拉料桿30的帶動於工作台面10上方移動來吹除膠膜餘料23。在實施上,該吹氣元件50為連接一空壓機供應高壓空氣的吹氣軟管51。其中,吹氣軟管51具有可彎曲調整吹氣方向的吹氣口511,拉料桿30能滑動並導引吹氣口511於工作台面10上方移動來吹除膠膜餘料23。Further, the pulling rod 30 is provided with a blowing element 50 which can be moved over the table surface 10 via the pulling rod 30 to blow off the film remaining material 23. In practice, the air blowing element 50 is an air blowing hose 51 that supplies high pressure air to an air compressor. The air blowing hose 51 has a blowing port 511 that can bend and adjust the blowing direction. The pulling rod 30 can slide and guide the blowing port 511 to move over the work surface 10 to blow off the film residual material 23.

更進一步的說,工作台面10的四周配置有刀砧11,且刀砧11是位於裁刀40向下方移動時能與其接觸的位置,裁刀40能藉由與刀砧11間的接觸來裁切膠膜原料20。在實施上,裁刀40是以鎢鋼或彈簧鋼製成,而刀砧11則是以相對裁刀40硬度低的中碳鋼或低碳鋼製成,藉以避免當裁刀40於裁切膠膜原料20時,因與刀砧11長久接觸而造成磨損,進而延長裁刀40耐久使用的壽命。Further, an anvil 11 is disposed around the work surface 10, and the anvil 11 is located at a position where the cutter 40 can be brought into contact with the cutter 40, and the cutter 40 can be cut by contact with the anvil 11. The film material 20 is cut. In practice, the cutter 40 is made of tungsten steel or spring steel, and the anvil 11 is made of medium carbon steel or low carbon steel with a low hardness relative to the cutter 40, so as to avoid the cutter 40 being cut. When the film material 20 is used, it is worn by the anvil 11 for a long time, thereby prolonging the life of the knife 40 for durability.

此外,工作台面10上方還包含一吸附台60,該吸附台60上間隔設置有連接負壓管的多數吸嘴61,藉由吸附台60朝工作台面10方向移動,使吸嘴61貼緊工作台面10上的膠模成品22,以利吸附台60能制動及移動膠模成品22。In addition, the top of the work surface 10 further includes a suction stage 60. The suction stage 60 is provided with a plurality of suction nozzles 61 connected to the negative pressure tube, and the suction nozzle 60 moves toward the work surface 10 to make the suction nozzle 61 work closely. The plastic mold finished product 22 on the countertop 10 is such that the adsorption table 60 can brake and move the plastic molded product 22 .

透過上述構件之組成,當拉料桿30上的拉料爪31將膠膜原料20自進料端21拉取膠膜原料20於工作台面10上時(如圖4所示),工作台面10朝上方移動到貼緊膠膜原料20為止(如圖5所示),位於工作台面10上方的吸附台60朝工作台面10方向移動,經由吸嘴61與工作台面10來夾持固定膠膜原料20,接著,裁刀40朝刀砧11方向移動(如圖6所示),藉由裁刀40與刀砧11間的接觸來裁切膠膜原料20成為膠模成品22及膠膜餘料23,而膠模成品22藉由吸嘴61的吸持來離開工作台面10(如圖7所示),再來,裁刀40與工作台面10分別朝相反方向移動(如圖8所示),以利拉料爪31 拉取膠膜原料20進行再次加工,而拉料爪31夾持的膠膜餘料23經由拉料爪31開啟而掉落於工作台面10之下方,當拉料爪31朝進料端21再次拉取膠膜原料20的過程中(如圖9及圖10所示),拉料桿30上的吹氣軟管51能經由調整吹氣口511出氣方向,並藉由拉料桿30的帶動以高壓空氣來吹除位於工作台面10二側的膠膜餘料23至工作台面10之下方(如圖11所示)。Through the composition of the above-mentioned members, when the pulling claw 31 on the pulling rod 30 pulls the film raw material 20 from the feeding end 21 to the work surface 10 on the work surface 10 (as shown in FIG. 4), the work surface 10 Moving upward until the film material 20 is adhered (as shown in FIG. 5), the adsorption stage 60 located above the table top 10 moves toward the table surface 10, and the film material is clamped and fixed via the nozzle 61 and the table surface 10. 20, then, the cutter 40 moves in the direction of the anvil 11 (as shown in FIG. 6), and the contact between the cutter 40 and the anvil 11 cuts the film material 20 into a molded product 22 and a residual film. 23, and the molded product 22 is separated from the work surface 10 by the suction of the suction nozzle 61 (as shown in FIG. 7), and then the cutter 40 and the work surface 10 are respectively moved in opposite directions (as shown in FIG. 8). , Elila claws 31 The film material 20 is pulled again for processing, and the film remaining material 23 held by the pulling claw 31 is opened by the pulling claw 31 and falls below the work surface 10, when the pulling claw 31 faces the feeding end 21 again. During the process of pulling the film material 20 (as shown in FIG. 9 and FIG. 10), the air blowing hose 51 on the pulling rod 30 can be adjusted by the air blowing direction of the air blowing port 511, and is driven by the pulling rod 30. High pressure air is blown off the remaining material 23 on both sides of the work surface 10 below the work surface 10 (as shown in Figure 11).

根據以上實施例之說明,可瞭解本新型之餘料去除裝置是藉由在拉料桿上配置吹氣元件,當拉料桿朝進料端拉取膠膜原料時,利用吹氣元件吹除前次裁切膠膜原料後殘留於工作台面上的膠膜餘料,進而克服傳統膠膜餘料不利於自動化去除的問題,進而促進膠膜裁切作業的自動化。According to the description of the above embodiments, it can be understood that the residual material removing device of the present invention is configured by blowing a blowing element on the pulling rod, and blowing the blowing material when the pulling rod pulls the raw material of the film toward the feeding end. After the cutting of the raw material of the film, the remaining material of the film remaining on the work surface, thereby overcoming the problem that the traditional film residual material is not conducive to automatic removal, thereby promoting the automation of the film cutting operation.

綜上所陳,僅為本新型之較佳實施例而已,並非用以限定本新型;凡其他未脫離本新型所揭示之精神下而完成的等效修飾或置換,均應包含於後述申請專利範圍之內。In the above, the present invention is only intended to be a preferred embodiment of the present invention, and is not intended to limit the present invention; any equivalent modifications or substitutions that are not departing from the spirit of the present invention should be included in the following patent application. Within the scope.

10‧‧‧工作台面10‧‧‧Working surface

11‧‧‧刀砧11‧‧‧Anvil

20‧‧‧膠膜原料20‧‧‧film material

21‧‧‧進料端21‧‧‧ Feeding end

30‧‧‧拉料桿30‧‧‧ Pull rod

31‧‧‧拉料爪31‧‧‧ Pulling claws

40‧‧‧裁刀40‧‧‧Cutter

41‧‧‧彈性壓持件41‧‧‧Elastic pressure holding parts

50‧‧‧吹氣元件50‧‧‧Blowing elements

51‧‧‧吹氣軟管51‧‧‧Blowing hose

511‧‧‧吹氣口511‧‧‧Blowing port

60‧‧‧吸附台60‧‧‧Adsorption station

61‧‧‧吸嘴61‧‧‧ nozzle

Claims (7)

一種膠膜裁切機之餘料去除裝置,包括:一工作台面,由膠膜原料的一進料端延伸構成;一拉料桿,橫向滑動跨設於工作台面的上方,該拉料桿上配置有一自進料端拉取膠膜原料鋪設於工作台面上的拉料爪;一裁刀,活動地配置於工作台面的膠膜原料上方,該裁刀並於工作台面上裁切膠膜原料形成一膠模成品及至少一膠膜餘料;及一吹氣元件,配置於拉料桿上,該拉料桿滑動導引吹氣元件於工作台面上方吹除膠膜餘料。A residual material removing device for a film cutting machine, comprising: a working surface, which is formed by extending a feeding end of the film material; and a pulling rod horizontally sliding across the working surface, the pulling rod The utility model is provided with a pulling claw which is pulled from the feeding end and which is laid on the working surface of the working surface; a cutting knife is arranged to be arranged above the plastic film raw material of the working surface, and the cutting knife cuts the raw material of the adhesive film on the working surface Forming a rubber mold product and at least one film residual material; and a blowing element disposed on the pulling rod, the drawing rod sliding guiding the blowing element to blow off the remaining material of the film above the work surface. 如申請專利範圍第1項所述膠膜裁切機之餘料去除裝置,其中該工作台面配置有一刀砧,該刀砧提供裁刀於裁切膠膜原料時接觸。The residual material removing device of the film cutter according to claim 1, wherein the working surface is provided with an anvil, which provides a cutter to contact when cutting the raw material of the film. 如申請專利範圍第2項所述膠膜裁切機之餘料去除裝置,其中該刀砧係配置於工作台面四周的端緣,且該裁刀是相對刀砧可接觸位置而配置於工作台面的膠膜原料上方。The residual material removing device of the film cutter according to claim 2, wherein the anvil is disposed at an edge of the periphery of the work surface, and the cutter is disposed on the work surface with respect to the contact position of the anvil Above the film material. 如申請專利範圍第1項所述膠膜裁切機之餘料去除裝置,其中該吹氣元件係為連接一空壓機供應高壓空氣的吹氣軟管。The residual material removing device of the film cutter according to claim 1, wherein the air blowing component is an air blowing hose that is connected to an air compressor to supply high-pressure air. 如申請專利範圍第4項所述膠膜裁切機之餘料去除裝置,其中該吹氣軟管具一可彎曲調整吹氣方向的吹氣口,該拉料桿係滑動導引吹氣口於工作台面上方可吹除膠膜餘料的線性路徑上移動。The residual material removing device of the film cutter according to the fourth aspect of the invention, wherein the air blowing hose has a blowing port which can bend and adjust a blowing direction, and the pulling rod is sliding to guide the blowing port to work. Above the countertop, the linear path of the film can be blown off. 如申請專利範圍第1項所述膠膜裁切機之餘料去除裝置,其中該工作台面上方還包含活動配置一可制動及移動膠模成品的吸附台。The residual material removing device of the film cutter according to claim 1, wherein the working table further comprises an adsorption platform configured to brake and move the rubber product. 如申請專利範圍第6項所述膠膜裁切機之餘料去除裝置,其中該吸附台上設有一吸嘴,該吸附台透過吸嘴制動及 移動膠模成品。The residual material removing device of the film cutter according to claim 6, wherein the adsorption table is provided with a nozzle, and the adsorption table is braked through the nozzle and Move the finished plastic mold.
TW102208177U 2013-05-03 2013-05-03 Residue removing device for film cutting machine TWM461531U (en)

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CN2013203025586U CN203293268U (en) 2013-05-03 2013-05-29 Excess material removing device of adhesive film cutting machine

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JP2015139835A (en) * 2014-01-27 2015-08-03 株式会社安川電機 Robot system, suction hand, and manufacturing method of product including workpiece
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CN108237594A (en) * 2016-12-27 2018-07-03 张家港康得新光电材料有限公司 Absorption type cutter die-cutting machine and its operating method
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