TWM460931U - Oil cooled motor - Google Patents

Oil cooled motor Download PDF

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Publication number
TWM460931U
TWM460931U TW101222184U TW101222184U TWM460931U TW M460931 U TWM460931 U TW M460931U TW 101222184 U TW101222184 U TW 101222184U TW 101222184 U TW101222184 U TW 101222184U TW M460931 U TWM460931 U TW M460931U
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TW
Taiwan
Prior art keywords
stator
oil
cooling
rotor
passage
Prior art date
Application number
TW101222184U
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Chinese (zh)
Inventor
yong-li Chen
Original Assignee
yong-li Chen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by yong-li Chen filed Critical yong-li Chen
Priority to TW101222184U priority Critical patent/TWM460931U/en
Publication of TWM460931U publication Critical patent/TWM460931U/en

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Abstract

An oil cooled motor which comprises a case, a front cover, a rear cover, a stator and a rotor. A case coolant inlet and a case oil channel are provided within said case. A stator resides within said case, and provided with stator cooling channel and stator cooling nozzle. A rotor resides within said stator, and provided with rotor cooling channel. The volume between said stator and said rotor forms a cylindrical oil channel. Both ends of the said case are provided with a front cover and a rear cover, respectively. A coolant outlet is provided within said rear cover. By circulation coolant within the above mentioned motor, heat generated from motor operation can be removed.

Description

油冷式馬達Oil-cooled motor

本創作係有關於一種馬達結構;特別關於一種油冷馬達結構,該結構使用循環冷卻油冷卻馬達外殼、定子、線圈及轉子。The present invention relates to a motor structure; and more particularly to an oil-cooled motor structure that uses a circulating cooling oil to cool a motor casing, a stator, a coil, and a rotor.

已知技術之油冷馬達結構在前後兩側分別設有一入口端及一出口端,將冷卻油從入口端注入,流經定子、氣隙及轉子,並從出口端流出以冷卻馬達內部。冷卻油流經馬達內部可將熱量吸收以達到冷卻之效果,但冷卻油溫度卻會同時提升,造成冷卻效力降低。此種冷卻方式在馬達內部造成溫差,使靠近入口端的溫度較低,靠近出口端的溫度較高。The oil-cooled motor structure of the prior art is provided with an inlet end and an outlet end on the front and rear sides respectively, and the cooling oil is injected from the inlet end, flows through the stator, the air gap and the rotor, and flows out from the outlet end to cool the inside of the motor. The cooling oil flows through the inside of the motor to absorb the heat to achieve the cooling effect, but the temperature of the cooling oil is simultaneously increased, resulting in a decrease in cooling efficiency. This type of cooling creates a temperature differential inside the motor that causes the temperature near the inlet end to be lower and the temperature near the outlet end to be higher.

本創作之主要目的係在於提供一種應用於工業機械用的伺服馬達或感應馬達,其不僅克服線圈散熱不均之缺點,運轉時更具有高扭力輸出不易過熱之優點。The main purpose of the present invention is to provide a servo motor or an induction motor for industrial machinery, which not only overcomes the shortcomings of uneven heat dissipation of the coil, but also has the advantages of high torque output and no overheating during operation.

根據本創作之構想,該由冷馬達包括一轉子、一定子、一外殼、一前蓋及一後蓋;該外殼包含一冷卻油入口端以導入低溫的冷卻油,該冷卻油首先經過一個外殼內側的外殼油道直接吸收定子外側所散發之熱能,其後導入一個設置於前蓋內的前蓋分流槽;前蓋分流槽內將冷卻油分別導入轉子內油道、定子冷卻道及轉子與定子之間的圓筒狀油道,最後匯集至一個設置於後蓋內的後蓋集油槽,並經由一冷卻油出口端排出高溫的冷卻油; 其中,為了讓纏繞於定子上的線圈均衡的散熱,該定子設有數個貫通定子內外側的冷卻油噴嘴,以讓部分流通於外殼油道的低溫冷卻油直接注入定子冷卻道,使得馬達內部的散熱能力最佳化。According to the concept of the present invention, the cold motor comprises a rotor, a stator, a casing, a front cover and a rear cover; the casing comprises a cooling oil inlet end for introducing a low temperature cooling oil, the cooling oil first passing through a casing The inner casing oil passage directly absorbs the heat energy radiated from the outside of the stator, and then introduces a front cover diverting groove provided in the front cover; the front cover diverting trough introduces the cooling oil into the inner oil passage of the rotor, the stator cooling passage and the rotor, respectively. The cylindrical oil passage between the stators is finally collected into a rear cover oil collecting groove disposed in the rear cover, and the high temperature cooling oil is discharged through a cooling oil outlet end; In order to balance the heat dissipation of the coil wound on the stator, the stator is provided with a plurality of cooling oil nozzles penetrating the inner and outer sides of the stator, so that a part of the low-temperature cooling oil flowing through the outer casing oil passage is directly injected into the stator cooling passage, so that the inside of the motor Optimized heat dissipation.

請參閱圖一至圖三,其為本創作之應用於馬達的第一實施例。該油冷馬達包括一轉子104、一定子109、一外殼101、一前蓋102、一後蓋103、一冷卻油入口端201、一冷卻油出口端209、一線圈108、一前軸承106及一後軸承107以固定該定子之軸心105。該外殼101內側設有至少一外殼油道202以讓冷卻油在冷卻定子外側後導入一個設於前蓋內側之前蓋分流槽204,該前蓋分流槽204會分別將冷卻油導入三種油道,包含設於定子內側的定子冷卻道207、設於轉子內側的轉子內油道205、及定子109與轉子104之間的間隙所形成的圓筒狀油道206,而且前蓋分流槽204係一個設有足夠容積的冷卻油緩衝區以達到穩定各油道循環量的效果。該定子109設有多組的定子冷卻噴嘴203以讓部分流通於該外殼油道202的低溫冷卻油直接注入定子冷卻道207來進一步讓定子溫度平均化:通過上述三種油道的冷卻油將匯集至設於後蓋內側的後蓋集油槽208,最後經由該冷卻油出口端209排出高溫的冷卻油。Please refer to FIG. 1 to FIG. 3 , which is a first embodiment of the present invention applied to a motor. The oil-cooled motor includes a rotor 104, a stator 109, a casing 101, a front cover 102, a rear cover 103, a cooling oil inlet end 201, a cooling oil outlet end 209, a coil 108, a front bearing 106, and A rear bearing 107 is used to secure the shaft 105 of the stator. The outer side of the outer casing 101 is provided with at least one outer casing oil passage 202 for allowing the cooling oil to be introduced into the inner side of the front cover after the outer side of the cooling stator, and the front cover diverting groove 204 respectively introduces the cooling oil into the three oil passages. The stator cooling passage 207 provided on the inner side of the stator, the inner oil passage 205 provided on the inner side of the rotor, and the cylindrical oil passage 206 formed by the gap between the stator 109 and the rotor 104, and the front cover shunt groove 204 is a A sufficient volume of cooling oil buffer is provided to achieve the effect of stabilizing the circulation of each oil passage. The stator 109 is provided with a plurality of sets of stator cooling nozzles 203 to directly inject the cryogenic cooling oil partially flowing through the outer casing oil passages 202 into the stator cooling passages 207 to further average the stator temperature: the cooling oil passing through the above three oil passages will be collected. The rear cover oil collecting groove 208 is provided on the inner side of the rear cover, and finally the high-temperature cooling oil is discharged through the cooling oil outlet end 209.

馬達運轉時,最主要之發熱元件為設於定子109內之線圈108。由於冷卻油在冷卻馬達元件的同時會吸熱並升溫,因此若將冷卻油從一端注入,並從另一端排出,則容易造成排出端與注入端之間溫差過大。定子冷卻噴嘴203可將冷卻油導入高溫區,避免線圈108產生局部高溫區。When the motor is running, the most important heating element is the coil 108 provided in the stator 109. Since the cooling oil absorbs heat and heats up while cooling the motor element, if the cooling oil is injected from one end and discharged from the other end, the temperature difference between the discharge end and the injection end is likely to be excessive. The stator cooling nozzle 203 can introduce cooling oil into the high temperature zone to prevent the coil 108 from generating a local high temperature zone.

第一實施例所述之定子109,製作方式為使用金屬片,依照軸 心方向層疊。將金屬片以焊接固定後,由側面鑽孔以形成定子冷卻噴嘴203。The stator 109 described in the first embodiment is manufactured by using a metal piece according to the axis. The heart direction is layered. After the metal piece is fixed by welding, it is drilled from the side to form a stator cooling nozzle 203.

若馬達處在高溫的環境下,則冷卻油的流向需相反,以避免將外界高溫經由外殼101帶入馬達內部。當環境溫度高於馬達內部溫度時,冷卻油入口端201應作為冷卻油出口使用,冷卻油出口端209則作為冷卻油入口使用。If the motor is in a high temperature environment, the flow direction of the cooling oil needs to be reversed to avoid bringing the external high temperature into the motor through the outer casing 101. When the ambient temperature is higher than the internal temperature of the motor, the cooling oil inlet end 201 should be used as a cooling oil outlet, and the cooling oil outlet end 209 is used as a cooling oil inlet.

101‧‧‧外殼101‧‧‧ Shell

102‧‧‧前蓋102‧‧‧ front cover

103‧‧‧後蓋103‧‧‧Back cover

104‧‧‧轉子104‧‧‧Rotor

105‧‧‧軸心105‧‧‧Axis

106‧‧‧前軸承106‧‧‧ front bearing

107‧‧‧後軸承107‧‧‧ Rear bearing

108‧‧‧線圈108‧‧‧ coil

109‧‧‧定子109‧‧‧ Stator

201‧‧‧冷卻油入口端201‧‧‧ Cooling oil inlet end

202‧‧‧外殼油道202‧‧‧ Shell oil passage

203‧‧‧定子冷卻噴嘴203‧‧‧stator cooling nozzle

204‧‧‧前蓋分流槽204‧‧‧Front cover shunt

205‧‧‧轉子內油道205‧‧‧Rotor inner oil passage

206‧‧‧圓筒狀油道206‧‧‧Cylinder oil passage

207‧‧‧定子冷卻道207‧‧‧ Stator cooling channel

208‧‧‧後蓋集油槽208‧‧‧Back cover oil tank

209‧‧‧冷卻油出口端209‧‧‧Cooling oil outlet

圖一係本創作之剖視圖Figure 1 is a cross-sectional view of the creation

圖二係本創作之冷卻油流動示意圖Figure 2 is a schematic diagram of the flow of cooling oil in this creation.

圖三係本創作之立體分解圖Figure 3 is a three-dimensional exploded view of the creation

101‧‧‧外殼101‧‧‧ Shell

102‧‧‧前蓋102‧‧‧ front cover

103‧‧‧後蓋103‧‧‧Back cover

104‧‧‧轉子104‧‧‧Rotor

105‧‧‧軸心105‧‧‧Axis

106‧‧‧前軸承106‧‧‧ front bearing

107‧‧‧後軸承107‧‧‧ Rear bearing

108‧‧‧線圈108‧‧‧ coil

109‧‧‧定子109‧‧‧ Stator

201‧‧‧冷卻油入口端201‧‧‧ Cooling oil inlet end

202‧‧‧外殼油道202‧‧‧ Shell oil passage

203‧‧‧定子冷卻噴嘴203‧‧‧stator cooling nozzle

204‧‧‧前蓋分流槽204‧‧‧Front cover shunt

205‧‧‧轉子內油道205‧‧‧Rotor inner oil passage

206‧‧‧圓筒狀油道206‧‧‧Cylinder oil passage

207‧‧‧定子冷卻道207‧‧‧ Stator cooling channel

208‧‧‧後蓋集油槽208‧‧‧Back cover oil tank

209‧‧‧冷卻油出口端209‧‧‧Cooling oil outlet

Claims (4)

一種油冷式馬達,其包含有:一定子,於該定子內側設有一定子冷卻道,該定子設有一貫通定子內外側的冷卻油噴嘴以將一部份外側流動之冷卻油導入該定子冷卻道;一轉子,該轉子係設置於該定子內部,於該轉子內側設有一轉子內油道,於該轉子外側與該定子內側之間的間隙形成一圓筒狀油道;一外殼,係用以容置該定子,於該外殼設有一冷卻油入口端,於該外殼內側設有一外殼油道,該外殼油道環繞該定子外側並連通至一前蓋分流槽,使冷卻油經由外殼油道吸收定子外側熱能後分別導入轉子內油道、圓筒狀油道及定子冷卻道;一後蓋,係用以固定該定子,於後蓋設有一後蓋集油槽以承接來自轉子內油道、圓筒狀油道及定子冷卻道之冷卻油;一冷卻油出口端,係用以排出後蓋集油槽之冷卻油。An oil-cooled motor includes: a stator having a sub-cooling passage inside the stator, the stator being provided with a cooling oil nozzle penetrating the inner and outer sides of the stator to introduce a portion of the externally flowing cooling oil into the stator for cooling a rotor, the rotor is disposed inside the stator, and a rotor inner oil passage is disposed inside the rotor, and a gap between the outer side of the rotor and the inner side of the stator forms a cylindrical oil passage; a casing is used for The stator is disposed, and a cooling oil inlet end is disposed on the outer casing, and an outer casing oil passage is disposed on the inner side of the outer casing, and the outer casing oil passage surrounds the outer side of the stator and communicates with a front cover diversion groove to allow the cooling oil to be absorbed through the outer casing oil passage. The thermal energy outside the stator is respectively introduced into the inner oil passage of the rotor, the cylindrical oil passage and the stator cooling passage; a rear cover is used for fixing the stator, and a rear cover oil collecting groove is provided on the rear cover to receive the oil passage from the inner rotor of the rotor. Cooling oil of the tubular oil passage and the stator cooling passage; a cooling oil outlet end for discharging the cooling oil of the rear cover oil collecting tank. 如申請專利範圍第1項所述之油冷式馬達,其中冷卻油的流向相反。The oil-cooled motor of claim 1, wherein the flow of the cooling oil is reversed. 如申請專利範圍第1項所述之油冷式馬達,其中定子冷卻噴嘴以鑽孔方式加工。The oil-cooled motor of claim 1, wherein the stator cooling nozzle is machined by drilling. 如申請專利範圍第3項所述之油冷式馬達,其中定子冷卻噴嘴之鑽孔位置在焊道上。The oil-cooled motor of claim 3, wherein the drilling position of the stator cooling nozzle is on the weld bead.
TW101222184U 2012-11-16 2012-11-16 Oil cooled motor TWM460931U (en)

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Application Number Priority Date Filing Date Title
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TW101222184U TWM460931U (en) 2012-11-16 2012-11-16 Oil cooled motor

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104767326A (en) * 2014-01-04 2015-07-08 鸿富锦精密工业(深圳)有限公司 Motor
US9748819B2 (en) 2013-12-31 2017-08-29 Hon Hai Precision Industry Co., Ltd. Motor with oil flowing spaces
US10530221B2 (en) 2017-11-30 2020-01-07 Industrial Technology Research Institute Cooling structure integrated with electric motor and controller

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9748819B2 (en) 2013-12-31 2017-08-29 Hon Hai Precision Industry Co., Ltd. Motor with oil flowing spaces
CN104767326A (en) * 2014-01-04 2015-07-08 鸿富锦精密工业(深圳)有限公司 Motor
US10530221B2 (en) 2017-11-30 2020-01-07 Industrial Technology Research Institute Cooling structure integrated with electric motor and controller

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