TWM459041U - Pressing mold with guided impact unit - Google Patents
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- TWM459041U TWM459041U TW101201552U TW101201552U TWM459041U TW M459041 U TWM459041 U TW M459041U TW 101201552 U TW101201552 U TW 101201552U TW 101201552 U TW101201552 U TW 101201552U TW M459041 U TWM459041 U TW M459041U
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Description
本創作是有關於一種沖壓模具,特別是有關於一種具有導引衝擊單元的沖壓模具。The present invention relates to a stamping die, and more particularly to a stamping die having a guiding impact unit.
沖壓是一種金屬加工方式,係重擊工件,將其裁切、折彎或塑造成模具所規範的成品形狀或尺寸。沖壓所用的工具機稱為沖床,而所用的模具則稱為沖壓模具。現今,已可沖壓出重複性且精密度高、規格一致的產品。所沖壓成型的產品有汽車的車身、底盤、油箱、散熱器片,鍋爐的鍋筒,金屬殼體,電機、電器的鋼片等;較小者,亦可製造如表面安裝電路元件。Stamping is a metalworking method that slams a workpiece, cuts, bends, or shapes it into the finished shape or size specified by the mold. The machine tool used for stamping is called a punch press, and the mold used is called a stamping die. Nowadays, products with repeatability, high precision and uniform specifications can be punched out. The products that are stamped and formed include the body, chassis, fuel tank, radiator plate of the automobile, the drum of the boiler, the metal casing, the steel piece of the motor and the electric appliance, etc., and the smaller ones can also manufacture surface-mounted circuit components.
如圖10所示,傳統的沖壓通常是由相互對應的上模91及下模92組成。上模91上裝設有成型沖子911及推壓沖子912;下模92與上模91對應設置,包括可左右滑動一定距離的成型滑塊921。合模時,上模91向下移動,帶動推壓沖子912推壓成型滑塊921的斜切面9210,使成型滑塊921向右側滑動至產品需要沖壓的側面,並由成型沖子911沖壓產品90需要沖壓的上表面,同步完成沖壓成型動作;開模時,上模91向上移動,帶動成型沖子911和推壓沖子912向上移動,而成型滑塊921則退回原來之位置,最後形成所欲之產品。As shown in Fig. 10, the conventional stamping is generally composed of upper molds 91 and lower molds 92 which correspond to each other. The upper mold 91 is provided with a molding punch 911 and a pressing punch 912; the lower mold 92 is disposed corresponding to the upper mold 91, and includes a molding slider 921 that can slide a certain distance to the left and right. When the mold is closed, the upper mold 91 moves downward, and the pressing punch 912 pushes the chamfered surface 9210 of the forming slider 921, so that the forming slider 921 slides to the right side to the side where the product needs to be punched, and is stamped by the forming punch 911. The product 90 needs to be stamped on the upper surface to complete the stamping forming operation simultaneously; when the mold is opened, the upper mold 91 moves upward, and the forming punch 911 and the pressing punch 912 are moved upward, and the forming slider 921 is returned to the original position, and finally Form the desired product.
但此類習知的沖壓方式有其侷限,受限於傾斜的斜切面結構,雙重的沖壓動作必須彼此垂直運作,一組循上下方向沖壓、另一組則必須為左右方向的沖壓,沒有改變的餘地;另方面,雙重沖壓必須同步運作、一次到位,不能等例如一組下壓完成後,再進行左右的沖壓。也就是說,有先後順序的雙重沖壓,必須分別經過兩組機台或在同一機台上更換模具才能完成。如此,將使得工序變得複雜,產出效率因而降低;尤其兩次作動間留有定位問題,一旦供料與定位精準度稍有偏差,前次沖壓位置與第二次沖壓位置偏移,將大幅降低產品良率,使得製造成本暴增。However, such conventional stamping methods have their limitations and are limited by the inclined chamfered surface structure. The double punching motions must operate perpendicularly to each other, one set is punched in the up and down direction, and the other set must be stamped in the left and right direction, without change. There is room for it; on the other hand, double stamping must be operated synchronously, once in place, and cannot be waited for, for example, after a set of presses are completed, and then left and right stamping. That is to say, there is a sequential double stamping, which must be completed by two sets of machines or by changing the mold on the same machine. In this way, the process will be complicated and the output efficiency will be reduced. In particular, there will be a positioning problem between the two operations. Once the feeding and positioning accuracy are slightly deviated, the previous punching position and the second punching position will be offset. Significantly reduce product yields, resulting in a sharp increase in manufacturing costs.
進一步,由於傳統模具中生產出來的產品皆為統一規格,尤其是此種雙重沖壓的產品,即使只是稍微改變此產品的構造,例如穿孔位置右移三公分,就需要另一套沖壓模具,何況雙重沖壓的模具製造成本又較為昂貴,必須重新設計與購入另一組的沖壓模具,無疑大幅增加成本支出。Further, since the products produced in the conventional molds are all uniform specifications, especially for such double-punched products, even if the structure of the product is slightly changed, for example, the position of the perforation is shifted by three centimeters to the right, another set of stamping dies is needed, not to mention Double-stamped molds are more expensive to manufacture and must be redesigned and purchased with another set of stamping dies, which undoubtedly increases costs significantly.
當然,目前已經有多軸沖壓機台,但此種機台因設置多組沖壓臂,機台成本與售價遠遠高於傳統單軸沖壓機台,傳統加工業者根本無力負擔。因此,要簡化製程、提高產出效率與產品良率,沖壓模具的結構設計便成為一個重要課題。目前業界多努力研發各式的複合模具結構,力求設計出一種適用的沖壓模具,寄望在最少成本支出的前提下,得到高效能且高品質的產品輸出,以解決傳統沖壓模具的問題。Of course, there are already multi-axis punching machines, but because of the set of multiple punching arms, the cost and price of the machine are far higher than the traditional single-axis punching machines, and the traditional processing industry can't afford it. Therefore, in order to simplify the process, improve the output efficiency and product yield, the structural design of the stamping die becomes an important issue. At present, the industry is striving to develop various types of composite mold structures, and strives to design a suitable stamping die. It hopes to obtain high-performance and high-quality product output under the premise of minimum cost to solve the problem of traditional stamping die.
有鑑於此,本創作特別提出一種具有多方向或分段沖壓功能的沖壓模具。不只可在同一模具中,達成多重或分段沖壓之功能;亦可因應後續產品規格或構造而微調,而利用本創作之技術特徵,將可以在多重方向進行多重沖壓,而無須汰換整組沖壓模具。綜上所述,本創作提供一種改良式的沖壓模具,主要是在模具中置入一組導引衝擊單元,承受上下方向的初級作動,藉以提供改變方向或時序的次級作動,因而可以在最簡單的單軸沖壓機台上,進行多段或多方向沖壓,不僅簡化流程,而且提升產品良率與產出效率,達到最大的經濟效益。In view of this, the present invention particularly proposes a stamping die having a multi-directional or segmented stamping function. Not only can the function of multiple or segmental stamping be achieved in the same mold; it can also be fine-tuned according to the specifications or structure of subsequent products, and with the technical features of this creation, multiple stamping can be performed in multiple directions without having to replace the entire group. Stamping die. In summary, the present invention provides an improved stamping die, in which a group of guiding impact units are placed in the mold to withstand the primary movement in the up and down direction, thereby providing secondary movements that change direction or timing, thus enabling Multi-stage or multi-directional stamping on the simplest single-axis press table not only simplifies the process, but also improves product yield and output efficiency for maximum economic efficiency.
本創作的一目的在提供一種具有導引衝擊單元的沖壓模具,可以單次完成多角度或時序相異的多重沖壓,有效簡化製程。One object of the present invention is to provide a stamping die having a guiding impact unit, which can perform multiple punching with multiple angles or timings in a single operation, thereby simplifying the process.
本創作另一目的在提供一種具有導引衝擊單元的沖壓模具,可以單次完成多重沖壓的效果,提升產出效率。Another object of the present invention is to provide a stamping die having a guiding impact unit, which can complete the effect of multiple stamping in a single time and improve the output efficiency.
本創作又一目的在提供一種具有導引衝擊單元的沖壓模具,可以單次完成多重沖壓的效果,減少不必要的定位問題,提高產品良率。Another object of the present invention is to provide a stamping die having a guiding impact unit, which can complete the effect of multiple stamping in a single operation, reduce unnecessary positioning problems, and improve product yield.
本創作再一目的在提供一種具有導引衝擊單元的沖壓模具,可以將模具中的導引衝擊單元設計為可調節式樣,使得單一付模具可以製造多種規格產品,降低模具成本而提升製造彈性。A further object of the present invention is to provide a stamping die having a guiding impact unit, which can design the guiding impact unit in the mold as an adjustable pattern, so that the single die can manufacture a plurality of specifications, reduce the cost of the mold and improve the manufacturing flexibility.
本創作所揭露一種具有導引衝擊單元的沖壓模具,是設置於一個另包括一個基座的沖壓機台上,供沖壓一個待處理物件。上述沖壓模具包括一個具有一個下模本體的下模組件;一個上模組件,具有一個供對應該下模本體的上模本體;且該上模本體與該下模本體之至少一者,是供在一個相對遠離的啟始位置與一個相對接近的沖壓位置間相對移動;及至少一個導引衝擊單元,包括:一個以一樞軸樞設於該上模組件、該下模組件或該基座之一、供在一個靜止位置及一個衝擊位置間樞轉的導引塊;該導引塊具有一個第一端部及一個牽引部,該第一端部至前述樞軸的連線,是與前述牽引部至前述樞軸的連線夾一角度;一個受前述牽引部致動的沖子;且該至少一個導引衝擊單元包括一個當上述上模本體與下模本體由前述啟始位置朝沖壓位置相對接近時,受上述上模本體、下模本體或基座之一推擠而致動該導引塊第一端部樞轉的受壓驅動部,且該牽引部與該第一端部以等角速度樞轉而致動該沖子。The present invention discloses a stamping die having a guiding impact unit which is disposed on a press machine further including a base for punching a workpiece to be processed. The stamping die includes a lower die assembly having a lower die body; an upper die assembly having an upper die body corresponding to the lower die body; and at least one of the upper die body and the lower die body, Providing relative movement between a relatively remote starting position and a relatively close stamping position; and at least one guiding impact unit comprising: a pivoting member of the upper mold assembly, the lower mold assembly Or one of the bases, a guide block for pivoting between a rest position and an impact position; the guide block having a first end and a traction portion, the first end to the pivot a line is an angle with the connecting portion of the traction portion to the pivot shaft; a punch actuated by the traction portion; and the at least one guiding impact unit includes a body when the upper mold body and the lower mold body are When the starting position is relatively close to the pressing position, the pressure driving portion of the first end of the guiding block is pivoted by being pushed by one of the upper mold body, the lower mold body or the base, and the traction portion is The first end pivots at an equal angular velocity The punch actuated.
基於上述,本創作之具有導引衝擊單元的沖壓模具,可藉由單軸沖壓的機台,進行多方向或多段的時序性沖壓,不僅節約製程、降低模具成本,也可以因而減少對位的不準確風險,大幅提升產品良率與產出效率;還可製作可調節位置的導引衝擊單元,讓單一付模具製造多種規格相近產品成為可行,而不需要更換整組沖壓模具,大幅度地擴大沖壓產品的使用範圍,成本亦可被有效控制,產量也可進一步地獲得提昇,而達成所有上述目的。Based on the above, the stamping die with the guiding impact unit of the present invention can perform multi-directional or multi-stage sequential punching by the single-axis punching machine, which not only saves the process, reduces the mold cost, but also reduces the alignment. Inaccurate risk, greatly improve product yield and output efficiency; can also produce guide position impact unit with adjustable position, so that it is feasible to manufacture a variety of similar products with a single die, without the need to replace the entire set of stamping dies, greatly By expanding the scope of use of stamping products, the cost can be effectively controlled, and the output can be further improved to achieve all of the above objectives.
有關本創作之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。The foregoing and other technical features, features, and advantages of the present invention will be apparent from the following description of the preferred embodiments.
圖1為本創作沖壓模具第一較佳實施例的剖面示意圖。沖壓模具10與習知技術同樣是設置於沖壓機台1上,而此沖壓機台1另包括一基座20。沖壓模具10主要包含一個上模組件11、下模組件12以及導引衝擊單元13。本實施例中,上模組件11內更包括有一個上模本體111、以及多個回位件113,而且上模本體111中形成有多個導引孔112;下模組件12則包括一個下模本體121、及多個分別對應上述導引孔112的導柱122;導引衝擊單元13包括導引塊131、沖子132、受壓驅動部133以及樞軸134。當然,導柱及導引孔的位置可彼此交換,仍無礙於本案的實施。1 is a schematic cross-sectional view showing a first preferred embodiment of the stamping die of the present invention. The stamping die 10 is disposed on the press table 1 in the same manner as the prior art, and the press table 1 further includes a base 20. The stamping die 10 mainly includes an upper die assembly 11, a lower die assembly 12, and a guide impact unit 13. In the embodiment, the upper mold assembly 11 further includes an upper mold body 111 and a plurality of returning members 113, and a plurality of guiding holes 112 are formed in the upper mold body 111; the lower mold assembly 12 includes a lower die body 121 and a plurality of guide posts 122 respectively corresponding to the guiding holes 112; the guiding impact unit 13 includes a guiding block 131, a punch 132, a pressure driving portion 133 and a pivot 134. Of course, the positions of the guide post and the guide hole can be exchanged with each other, which still does not hinder the implementation of the present case.
為便於說明起見,在此定義上模組件11與下模組件12在沖壓前的彼此遠離位置為啟始位置,沖壓時彼此接近的位置為沖壓位置;在本例中,導引衝擊單元13是藉由一樞軸134樞接裝設於下模組件12之中,且受壓時,是由上模組件11的上模本體111下移進行沖壓。因此,導引衝擊單元13中的受壓驅動部133是介於上模本體111的啟始位置與沖壓位置之間。For convenience of explanation, it is defined herein that the upper mold assembly 11 and the lower mold assembly 12 are in a starting position away from each other before punching, and the positions close to each other at the time of punching are punching positions; in this example, the impact is guided. The unit 13 is pivotally mounted in the lower mold assembly 12 by a pivot 134, and when pressed, is pressed by the upper mold body 111 of the upper mold assembly 11 for punching. Therefore, the pressure-driven driving portion 133 in the guide impact unit 13 is interposed between the starting position and the punching position of the upper mold body 111.
在沖壓模具10合模時,請一併參考如圖2所示,上模本體111受到沖壓機台1的動力源驅動而朝向下模組件12位移,此時導引衝擊單元13的導引塊131,將以導引塊131的第一端部1311作為上述受壓驅動部133,而承受上模本體111的下壓,使得略呈L型的導引塊131整體沿樞軸134沿著圖式的逆時針方向樞轉,導引塊131上端的牽引部1312則與第一端部以相同角速度旋轉,牽引橫向設置的沖子132向左移動,進行沖壓。When the stamping die 10 is closed, please refer to FIG. 2 together, the upper die body 111 is driven by the power source of the press machine 1 and displaced toward the lower die assembly 12, and the guiding of the impact unit 13 is guided at this time. The block 131 will take the first end portion 1311 of the guiding block 131 as the pressure receiving driving portion 133, and will withstand the pressing of the upper mold body 111, so that the slightly L-shaped guiding block 131 as a whole along the pivot 134 The figure pivots counterclockwise, and the traction portion 1312 at the upper end of the guide block 131 rotates at the same angular velocity as the first end portion, and the laterally disposed punch 132 is pulled to the left to perform punching.
在本例中,由於上模本體111上即裝設有一個尖銳的沖頭(未標號),因此待處理物件將先被上模本體111的沖頭在頂上衝擊出一個通孔,隨後,右側的沖子132才抵達待處理物件的右側壁,轉而在其右側形成另一凹陷。可以發現,經由此導引衝擊單元13的作用,上方與右方的沖壓可以依照時序分為先後動作,甚至將右側的沖子132斜向配置,即可在待處理物件右側形成一個斜向的凹陷,從而在單次衝擊中,提供多角度的沖壓效果。In this example, since the upper mold body 111 is provided with a sharp punch (not labeled), the object to be processed will be first impacted by a punch of the upper mold body 111 on the top, and then the right side. The punch 132 reaches the right side wall of the item to be treated, and instead forms another recess on the right side thereof. It can be found that, by the action of the guiding impact unit 13, the upper and the right punching can be divided into successive actions according to the time sequence, and even the right punch 132 can be arranged obliquely, so that an oblique direction can be formed on the right side of the object to be processed. The depressions provide a multi-angle stamping effect in a single impact.
請一併參考如圖3所示,當沖壓完成後,上模組件11上方的壓力被釋放,例釋為彈簧的回位件113由於被套接在導柱122外側,會將上模本體111下壓時所造成彈性形變的回復力,反向施加在上模本體111上,藉以推擠上模本體111向上移動,遠離下模本體121而返回啟始位置。在本例中,導引塊131的樞軸134亦設置有一根扭力彈簧(圖未示),使導引塊131回復原位,且由於導引塊131與沖子132間設置有一彈簧(未標號),沖子132也將隨導引塊131逐漸的回復到其啟始位置,完成一個沖壓循環。Referring to FIG. 3 together, when the stamping is completed, the pressure above the upper mold assembly 11 is released, and the return member 113, which is illustrated as a spring, is sleeved on the outside of the guide post 122, and the upper mold body 111 is The restoring force of the elastic deformation caused by the pressing is reversely applied to the upper mold body 111, whereby the upper mold body 111 is pushed upward to move away from the lower mold body 121 and return to the starting position. In this example, the pivot 134 of the guiding block 131 is also provided with a torsion spring (not shown) to return the guiding block 131 to the original position, and a spring is disposed between the guiding block 131 and the punch 132 (not The label 132 will also gradually return to the starting position with the guiding block 131 to complete a stamping cycle.
如圖4所示,由於第一端部1311(即本例中的受壓驅動部133)與樞軸134的連線,相較於牽引部1312與樞軸134的連線,不但長度不等,且彼此夾一個角度,而沿著樞軸134進行同心的圓弧轉動,當改變樞軸134的高度時,即可改變受壓驅動部133受上模本體111接觸下壓的開始旋轉時間,藉以控制上述右側沖壓的相對時序,換句話說,提高樞軸134位置,導引塊131原始位置隨之相對下降,可以讓側向沖壓延緩開始,使得側向沖壓發生在整個沖壓進程的最後時段;而降低樞軸134位置,則會相對提高導引塊131原始位置,使得側向沖壓被提早啟動。As shown in FIG. 4, the length of the first end portion 1311 (i.e., the pressure-receiving portion 133 in this example) and the pivot 134 is not equal to the length of the traction portion 1312 and the pivot 134. And at an angle to each other, and the concentric arc rotation along the pivot 134, when the height of the pivot 134 is changed, the start rotation time of the pressed driving portion 133 by the contact of the upper mold body 111 can be changed. In order to control the relative timing of the right side punching, in other words, to increase the position of the pivot 134, the original position of the guiding block 131 is relatively lowered, so that the lateral stamping delay can be started, so that the lateral punching occurs in the last period of the entire stamping process. When the position of the pivot 134 is lowered, the original position of the guiding block 131 is relatively increased, so that the lateral punching is started early.
另方面,將樞軸134位置設置在導引塊131較左側,則第一端部1311(即本例中的受壓驅動部133)與樞軸134的連線縮短,牽引部1312與樞軸134的連線被拉伸,使得兩者的比例差距更大,也就是說,牽引部1312將導引沖子132在相同時間行經一個更大的圓弧,上述側向沖壓的橫向位移速度被放大,因此可以在上下沖壓的進程最末端,給予待處理物件快速的一擊。相反地,樞軸134相對導引塊131右移,將使第一端部1311與樞軸134的連線拉長,側向沖壓的沖子132因而運行較為緩慢。當然,無論是改變導引塊131中的樞軸134設置位置,或者改變樞軸134樞設於下模本體的位置,都可以產生類似的對應效果。因此在本例中,是例釋為在導引塊131中形成有數個容置孔1313,供樞軸134改變設置位置,藉此,同一付模具可以輕易改變其作動的速度或時序,也可以輕易調整沖壓位置或角度,使得模具的使用彈性大幅提升。On the other hand, when the pivot 134 is disposed at a position closer to the left side of the guiding block 131, the connection between the first end portion 1311 (ie, the pressure driving portion 133 in this example) and the pivot 134 is shortened, and the traction portion 1312 and the pivot portion are shortened. The line of 134 is stretched such that the difference between the two is greater, that is, the traction portion 1312 will guide the punch 132 through a larger arc at the same time, and the lateral displacement speed of the lateral punch is Zoom in, so you can give a quick blow to the object to be processed at the very end of the process of punching up and down. Conversely, the pivot 134 is moved to the right relative to the guide block 131, which will lengthen the line connecting the first end 1311 and the pivot 134, and the laterally punched punch 132 thus operates relatively slowly. Of course, whether the position of the pivot 134 in the guiding block 131 is changed, or the position at which the pivot 134 is pivoted to the lower mold body is changed, a similar corresponding effect can be produced. Therefore, in this example, it is exemplified that a plurality of accommodating holes 1313 are formed in the guiding block 131 for the pivot 134 to change the setting position, whereby the same die can easily change the speed or timing of the actuation, or The position or angle of the stamping is easily adjusted, so that the flexibility of the mold is greatly improved.
本創作的第二實施例如圖5與圖6所示,其中,沖壓模具與前述實施例之主要相異處在於:導引塊131’是以樞軸134’樞設於上模組件11’中,且導引塊131’的形狀有所改變,第一端部1311’(即受壓驅動部133’)與樞軸134’的連線,相對於牽引部1312’與樞軸134’的連線成為鈍角,而非前一實施例的銳角;再者,本實施例是由下模本體121’攜帶著待處理物件朝向上模本體111’移動而進行沖壓;簡言之,當下模本體121’往上模本體111’沖壓時,下模本體121’推壓導引塊131’的受壓驅動部133’,帶動第一端部1311’而轉動導引塊131’,並牽引其牽引部1312’而致動沖子132’;因此亦可由下模往上模沖壓,藉以說明本創作中,沖壓方式的多樣性。A second embodiment of the present invention is shown in FIG. 5 and FIG. 6, wherein the stamping die is different from the previous embodiment in that the guiding block 131' is pivotally mounted on the upper die assembly 11' by a pivot 134'. The shape of the guiding block 131' is changed, and the first end portion 1311' (ie, the pressure driving portion 133') is connected to the pivot 134' with respect to the traction portion 1312' and the pivot 134'. The connection becomes an obtuse angle instead of the acute angle of the previous embodiment; further, the embodiment is performed by the lower mold body 121' carrying the object to be processed moving toward the upper mold body 111' for punching; in short, the lower mold body When the stamping body 111' is pressed toward the upper mold body 111', the lower mold body 121' pushes the pressure-receiving driving portion 133' of the guiding block 131', drives the first end portion 1311' to rotate the guiding block 131', and pulls the traction portion 131' The portion 1312' activates the punch 132'; therefore, it can also be stamped from the lower die to the upper die to illustrate the diversity of the stamping method in the present creation.
圖7至圖9是本創作第三實施例的沖壓作動的示意圖,在本實施例中,導引衝擊單元13”的樞軸134”是樞設於基座20”中,且導引衝擊單元13”額外包括一個傳導件135”,傳導件135”的下端延伸至下模本體121”,上端則延伸至對應於導引塊131”的第一端部1311”。當下模本體121”往上沖壓時,將順勢推壓傳導件135”下端的受壓驅動部133”,使傳導件135”整體向上位移,傳導件135”再以其上端推壓導引塊131”的第一端部1311”,進而轉動導引塊131”,並牽動其牽引部1312”而致動沖子132”向下沖壓。7 to 9 are schematic views showing the punching operation of the third embodiment of the present invention. In the present embodiment, the pivot 134" of the guiding impact unit 13" is pivoted in the base 20", and the impact unit is guided. 13" additionally includes a conductive member 135", the lower end of the conductive member 135" extends to the lower mold body 121", and the upper end extends to the first end portion 1311" corresponding to the guide block 131". When the lower mold body 121" is up When punching, the pressure-receiving driving portion 133" at the lower end of the conductive member 135" is pushed forward to displace the conductive member 135" as a whole, and the conductive member 135" pushes the first end portion 1311 of the guiding block 131" with its upper end. ", the guide block 131" is further rotated, and its traction portion 1312" is pulled to actuate the punch 132" down.
請參考如圖8、圖9所示的待處理物件,先受到上模本體111”與下模本體121”的夾制而被夾扁,由沖子132”在被夾扁的待處理物件上打出一個上下方向的貫穿孔洞,此種設計,對於例如組合家具一類的桌腳、椅腳加工,將比現行模具方便許多,使得同一方向的兩個動作可以在同一付模具中完成。此外,在本例中,並非藉由導柱的形式將上下模本體合模,而是以例如油壓幫浦由下向上推動,亦可達成本案功效。Referring to the object to be processed shown in FIG. 8 and FIG. 9, the upper mold body 111" and the lower mold body 121" are first clamped and clamped, and the punch 132" is placed on the object to be processed which is clamped. The punching of a through hole in the up and down direction, such as the combination of furniture, such as table legs, leg processing, will be much more convenient than the current mold, so that the two actions in the same direction can be completed in the same mold. In this example, the upper and lower mold bodies are not clamped by the form of the guide post, but the hydraulic pump is pushed up from the bottom, for example, and the effect of the present invention can be achieved.
特別的是,導引塊能提供使用者視需求替換而且能靈活拆裝,毋須更換整個沖壓組件,只要改變其設置位置,就能提供數種簡易變化。當然,如熟悉本技術領域者所能輕易理解,本案的導引塊的形狀可以有不同變化;更甚者,導引塊中的容置孔亦不限定在某一位置,其位置可根據所欲轉的角度來進行安排,因此可先於導引塊內穿設有複數個供上述樞軸容納,使得該導引塊可相對位於複數個相異位置的容置孔,進而提升效率;另外,前述導引塊的角度並非限定只有一種,也可配合所搭配之產品的外型而有所改變,於此合先敘明;第一端部以及牽引部的長度或是大小可設計成對稱或是不對稱的結構,而無礙於本案的實施。如此一來,僅需開設一組模具,即可視需求調整,降低模具的成本費用。In particular, the guide block can be replaced by the user and can be flexibly assembled and disassembled. There is no need to replace the entire stamping assembly, and a few simple changes can be provided by changing the position of the stamping unit. Of course, as can be easily understood by those skilled in the art, the shape of the guiding block of the present invention may be differently changed; moreover, the receiving hole in the guiding block is not limited to a certain position, and the position thereof may be determined according to the location. Arranging the angles to be rotated, so that a plurality of pivots can be placed in the guiding block for the above-mentioned pivots, so that the guiding blocks can be relatively located in a plurality of dissimilar positions, thereby improving efficiency; The angle of the guiding block is not limited to one type, and may also be changed according to the appearance of the matched product. The first end portion and the length of the traction portion may be designed to be symmetrical. Or an asymmetrical structure, without hindering the implementation of the case. In this way, only a set of molds need to be opened, which can be adjusted according to requirements, reducing the cost of the mold.
綜上所述,本創作之具有導引衝擊單元的沖壓模具,可藉由單軸沖壓的機台,進行多方向或多段的時序性沖壓,不僅節約製程、降低模具成本,也可以因而減少對位的不準確風險,大幅提升產品良率與產出效率;還可製作可調節位置的導引衝擊單元,讓單一付模具製造多種規格相近產品成為可行,而不需要更換整組沖壓模具,大幅度地擴大沖壓產品的使用範圍,成本亦可被有效控制,產量也可進一步地獲得提昇,而達成所有上述目的。In summary, the stamping die with the guiding impact unit of the present invention can perform multi-directional or multi-stage sequential punching by the single-axis punching machine, which not only saves the process, reduces the mold cost, but also reduces the pair. The inaccurate risk of the position greatly improves the product yield and output efficiency; it can also make the guide impact unit with adjustable position, so that it is feasible to manufacture a variety of similar products with a single die, without replacing the entire set of stamping dies. By expanding the range of use of stamping products, the cost can be effectively controlled, and the output can be further improved to achieve all of the above objectives.
以上圖式僅為本創作之實施例,其可據以衍生之運用範圍廣泛,另因構造簡單,故倍增生產效率亦可兼顧生產成本,實具產業利用價值。凡與本創作技術思想相同之簡易轉換或等效轉換者,皆屬本新型之專利範圍之中。The above drawings are only examples of the present invention, which can be derived from a wide range of applications, and because of the simple structure, the doubled production efficiency can also take into account the production cost, and has industrial utilization value. Anyone who has the same simple conversion or equivalent conversion as the creative technology idea belongs to the scope of this new patent.
雖然本創作已以實施例揭露如上,然其並非用以限定本創作,任何所屬技術領域中具有通常知識者,在不脫離本創作之精神和範圍內,當可作些許的更動與潤飾,故本新型之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any person having ordinary knowledge in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of protection of this new type is subject to the definition of the scope of the patent application.
1‧‧‧沖壓機台1‧‧‧ Stamping machine
10‧‧‧沖壓模具10‧‧‧Pressing die
20、20”‧‧‧基座20, 20" ‧ ‧ pedestal
11、11’‧‧‧上模組件11, 11' ‧ ‧ upper mold components
12‧‧‧下模組件12‧‧‧Down module
13、13”‧‧‧導引衝擊單元13, 13" ‧ ‧ guided impact unit
111、111’、111”‧‧‧上模本體111, 111’, 111” ‧‧‧Upper Form Body
112‧‧‧導引孔112‧‧‧ Guide hole
113‧‧‧回位件113‧‧‧Return parts
121、121’、121”‧‧‧下模本體121, 121’, 121”‧‧‧
122...導柱122. . . Guide column
131、131’、131”...導引塊131, 131', 131"... guide block
132、132’、132”...沖子132, 132’, 132”... punches
133、133’、133”...受壓驅動部133, 133', 133"... pressure drive unit
134、134’、134”...樞軸134, 134', 134"... pivot
135”...傳導件135"...transmission
1311、1311’、1311”...第一端部1311, 1311', 1311"... first end
1312、1312’...牽引部1312, 1312’. . . Traction department
1313...容置孔1313. . . Socket hole
91...上模91. . . Upper mold
92...下模92. . . Lower die
911...成型沖子911. . . Forming punch
912...推壓沖子912. . . Pushing the punch
921...成型滑塊921. . . Forming slider
9210...斜切面9210. . . Oblique cut surface
90...產品90. . . product
圖1是本案之沖壓模具之第一較佳實施例的剖面示意圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a cross-sectional view showing a first preferred embodiment of a stamping die of the present invention.
圖2是本案之沖壓模具之第一較佳實施例的合模示意圖。Fig. 2 is a schematic view showing the mold clamping of the first preferred embodiment of the stamping die of the present invention.
圖3是本案之沖壓模具之第一較佳實施例的開模示意圖。Fig. 3 is a schematic view showing the opening of the first preferred embodiment of the stamping die of the present invention.
圖4是圖1至圖3之導引衝擊單元的放大示意圖。4 is an enlarged schematic view of the guide impact unit of FIGS. 1 to 3.
圖5是本案之沖壓模具之第二較佳實施例的剖面示意圖。Figure 5 is a cross-sectional view showing a second preferred embodiment of the stamping die of the present invention.
圖6是本案之沖壓模具之第二較佳實施例的合模示意圖。Fig. 6 is a schematic view showing the clamping of a second preferred embodiment of the stamping die of the present invention.
圖7是本案之沖壓模具之第三較佳實施例的剖面示意圖。Figure 7 is a cross-sectional view showing a third preferred embodiment of the stamping die of the present invention.
圖8是本案之沖壓模具之第三較佳實施例的開始合模示意圖。Fig. 8 is a schematic view showing the start of clamping of a third preferred embodiment of the stamping die of the present invention.
圖9是本案之沖壓模具之第三較佳實施例的合模完成示意圖。Fig. 9 is a schematic view showing the completion of the clamping of the third preferred embodiment of the stamping die of the present invention.
圖10是傳統的沖壓模具之示意圖。Figure 10 is a schematic view of a conventional stamping die.
1...沖壓機台1. . . Stamping machine
10...沖壓模具10. . . Stamping die
20...基座20. . . Pedestal
11...上模組件11. . . Upper mold assembly
12...下模組件12. . . Lower die assembly
13...導引衝擊單元13. . . Guide impact unit
111...上模本體111. . . Upper mold body
112...導引孔112. . . Guide hole
113...回位件113. . . Return piece
121...下模本體121. . . Lower die body
122...導柱122. . . Guide column
131...導引塊131. . . Guide block
132...沖子132. . . Punch
133...受壓驅動部133. . . Pressure driven part
134...樞軸134. . . Pivot
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW101201552U TWM459041U (en) | 2012-01-20 | 2012-01-20 | Pressing mold with guided impact unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW101201552U TWM459041U (en) | 2012-01-20 | 2012-01-20 | Pressing mold with guided impact unit |
Publications (1)
Publication Number | Publication Date |
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TWM459041U true TWM459041U (en) | 2013-08-11 |
Family
ID=49480625
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW101201552U TWM459041U (en) | 2012-01-20 | 2012-01-20 | Pressing mold with guided impact unit |
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Country | Link |
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TW (1) | TWM459041U (en) |
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2012
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