TWM458245U - Active carbon composite filter manufacturing apparatus - Google Patents

Description

Activated carbon composite filter manufacturing device

The invention relates to a machine for manufacturing a filter core, in particular to an activated carbon composite filter core manufacturing device.

The prior art activated carbon composite filter manufacturing method, as shown in FIG. 7, includes the steps of: preparing non-woven fabric, dipping, drying, and winding forming.

Preparation of non-woven body: A non-woven body is manufactured by a non-woven machine.

Soaking: The non-woven fabric body is immersed in an activated carbon aqueous solution, and the activated carbon aqueous solution is a mixed solution of activated carbon powder and water, whereby the activated carbon powder is adhered to the pores of the nonwoven fabric body.

Drying: drying the non-woven body to form an activated carbon non-woven fabric.

Winding: Winding activated carbon non-woven fabric to form an activated carbon composite filter.

However, the prior art activated carbon composite filter manufacturing method has the following disadvantages, resulting in poor filtration of the finished product:

1. Low capacity: In the prior art, the activated carbon powder is naturally adhered to the non-woven fabric body by immersion, but since it is naturally adhered, it is not externally pressurized, so the carbon powder that can be attached to the non-woven fabric body is limited, resulting in the contained carbon. Less powder.

2, uneven distribution: because the toner is not evenly distributed in the aqueous solution Therefore, the adhesion by the immersion method causes the toner to be unevenly distributed on the nonwoven fabric body.

3. The activated carbon powder is easy to fall: Since the carbon powder naturally adheres to the non-woven fabric body, in the process of drying, the dried carbon powder easily flies away from the non-woven fabric body, and even causes air pollution.

4. High energy consumption: The energy consumed by the non-woven drying machinery and equipment is large, resulting in an increase in production costs.

There is also a prior art method for producing an activated carbon composite filter, which first prepares a plastic particle and an activated carbon powder, and heats and melts the plastic and the activated carbon powder, thereby forming an activated carbon composite filter. Most of the activated carbon powder is covered by plastic, so the effective effective filtration area is small (the surface area in contact with water is small), even lower than one-third of the surface area, so the filtration effect is extremely poor, and the materials used are many. , the cost is also higher.

In order to solve the prior art method for manufacturing an activated carbon composite filter, the present invention relates to a shortage of toner storage capacity, uneven distribution of carbon powder, easy to fall, and high energy consumption, resulting in insufficient and limited filtration effect of the manufactured product. The purpose of the invention is to provide an activated carbon composite filter core manufacturing apparatus, which can heat-melt a non-woven fabric body by a roller unit, and the carbon powder sprayer can uniformly and uniformly adhere the activated carbon powder to the non-woven fabric body, and the hot-pressing roller makes The activated carbon powder is combined with the non-woven fabric body, and the finished product has excellent filtering effect.

The invention relates to an activated carbon composite filter core manufacturing device which solves the prior art problem, comprising: a non-woven machine equipped with a processing side, the non-woven function A non-woven body is manufactured; a roller unit is located on the processing side and is capable of thermally melting the non-woven body; a toner sprayer is located on the processing side and above the roller unit, the toner sprayer can spray The activated carbon powder is on the nonwoven fabric body; and a hot pressing roller is disposed on the processing side, and the hot pressing roller is adjacent to the roller unit and is capable of hot pressing the nonwoven fabric body to which the activated carbon powder is sprayed.

The activated carbon composite filter core manufacturing device, wherein the roller unit comprises a preheating roller capable of hot pressing the non-woven fabric body, the preheating roller being located between the hot pressing roller and the non-looming machine.

The activated carbon composite filter core manufacturing device, wherein the roller unit comprises a heating roller capable of hot pressing the non-woven fabric body, and the heating roller is disposed between the preheating roller and the hot pressing roller.

The activated carbon composite filter core manufacturing device, wherein the preheating roller, the heating roller and the hot pressing roller are in close proximity to each other and are located at the same horizontal plane.

The activated carbon composite filter core manufacturing device further comprises a winding roller, the winding roller is located on the processing side, and the hot pressing roller is located between the winding roller and the non-looming machine.

The enhancements achieved by the novel techniques of the present invention include at least:

1. The capacity is large and evenly distributed: the non-woven body can be hot-melted by the roller unit, and the toner sprayer can uniformly and uniformly adhere the activated carbon powder. The nonwoven body is not woven, and the hot pressing roller combines the activated carbon powder with the non-woven fabric body. Compared with the prior art toner holding capacity of the immersion, the finished product of the novel product has a large amount of toner and a uniform distribution, and can be lower in cost than the prior art, and the filtering effect is excellent.

2. Less energy consumption: This new type does not require the use of energy-consuming drying equipment, so it consumes less energy and can save production costs.

3. Effectively control the filtration area: Compared with the heating and melting activated carbon composite filter manufacturing method, the present invention can control the density of the activated carbon powder distributed on the non-woven fabric body, and the strength of the pressurized carbon powder, without being pressurized Plastic coated carbon powder will not reduce the filtration area and improve the optimal filtration area.

4. The toner is pressed tightly and does not fall: because the toner is pressed against the heated non-woven body, the toner is pressed tightly without falling, and does not cause air pollution.

"This New Type"

10‧‧‧No weaving machine

11‧‧‧ body

12‧‧‧Extrusion device

13‧‧‧Non-woven nozzle

14‧‧‧Transport roller

15‧‧‧ conveyor belt

16‧‧‧Processing side

20‧‧‧Preheating roller

30‧‧‧heating roller

40‧‧‧Carbon sprayer

50‧‧‧Hot roller

60‧‧‧Wound Roller

C1‧‧‧nonwoven body

C2‧‧‧Active carbon non-woven fabric

C3‧‧‧Active carbon composite filter

B‧‧‧Active toner

1 is a schematic perspective view of a preferred embodiment of the present invention.

2 is a side elevational view of the roller of the preferred embodiment of the present invention.

Figure 3 is a flow diagram of the manufacture of the preferred embodiment of the present invention.

4 is a perspective view showing the use of the activated carbon composite filter core manufactured by the preferred embodiment of the present invention.

Fig. 5 is an enlarged perspective view of Fig. 4;

Figure 6 is an enlarged partial cross-sectional view of Figure 4.

7 is a flow chart of a prior art method for producing an activated carbon composite filter.

In order to understand in detail the technical features and practical effects of the new model, The invention can be implemented in accordance with the contents of the specification. Further, a preferred embodiment of the activated carbon composite filter core manufacturing apparatus provided by the present invention is illustrated in the following preferred embodiment, as shown in FIG. 1 . As shown in FIG. 2, a non-woven machine 10, a roller unit, a toner sprayer 40, a hot pressing roller 50, and a winding roller 60 are included, wherein the non-looming machine 10 can manufacture one. The non-woven fabric body C1, wherein the non-woven fabric machine 10 is provided with a body 11, an extrusion device 12, a non-woven fabric nozzle 13, a plurality of conveying rollers 14, a conveyor belt 15, and a processing side 16, and the extrusion device 12 is fixed on the At the top of the body 11, the non-woven head 13 is located at an intermediate position in the body 11. The plurality of conveying rollers 14 are rotatably located at a bottom side of the body 11, and the conveyor belt 15 is located below the non-woven head 13 and surrounds the A plurality of conveying rollers 14 are rotatable by the plurality of conveying rollers 14; the processing side 16 is located in front of the nonwoven machine 10; the nonwoven fabric body C1 is continuously conveyed by the conveyor belt 15 to the processing side 16. The non-woven machine 10 is a prior art machine and is not the focus of the present invention, and its structure and connection relationship are not described in detail herein.

The roller unit is located on the processing side 16 and is rotatable. The roller unit is capable of thermally melting the nonwoven fabric body C1. The roller unit includes a preheating roller 20 capable of hot pressing the nonwoven fabric body C1 and a heat shrinkable nonwoven fabric body. a heating roller 30 of C1, wherein the preheating roller 20 is located between the heating roller 30 and the non-woven machine 10

The toner sprayer 40 is located on the processing side 16 and above the preheating roller 20 and the heating roller 30. The toner sprayer 40 is capable of spraying the activated carbon powder B on the nonwoven fabric body C1.

The hot pressing roller 50 is located on the processing side 16, and the hot pressing roller 50 is adjacent to the roller unit and is in a rotatable state. The hot pressing roller 50 is capable of hot pressing the non-woven fabric body C1 after the activated carbon powder is sprayed. Preferably, the heating roller 30 is disposed between the preheating roller 20 and the hot pressing roller 50. The preheating roller 20, the heating roller 30 and the hot pressing roller 50 are immediately adjacent to each other and are located at the same horizontal plane.

The winding roller 60 is located on the processing side 16, and the hot pressing roller 50 is located between the winding roller 60 and the non-woven machine 10.

As shown in FIGS. 1 to 3, the steps of the present invention are as follows: Preparation of a nonwoven fabric body: A nonwoven fabric body C1 is manufactured from the table nonwoven machine 10.

Preheating roller: The preheating roller 20 is preheated and the non-woven fabric body C1 is hot-melted by the preheating roller 20.

Spraying activated carbon powder: The activated carbon powder is sprayed from the toner sprayer 40 toward the nonwoven fabric body C1.

Secondary heating and pressing: heating the heating roller 30 and further heating and heating the nonwoven fabric body C1 by the heating roller 30, wherein the nonwoven fabric body C1 abuts against the lower half of the preheating roller 20 and the heating roller 30 Upper half.

Roller hot pressing: the non-woven fabric body C1 is hot-pressed by the hot pressing roller 50, and the activated carbon powder B is hot-melt-pressed and bonded to the nonwoven fabric body C1 to form an activated carbon non-woven fabric C2; wherein the activated carbon non-woven fabric C2 is tight The lower half of the hot press roller 50 is abutted. The temperature of the preheating roller 20, the heating roller 30 and the hot pressing roller 50 is sequentially increased, and the temperature of the preheating roller 20 is 100 ° C or higher, and the temperature of the hot pressing roller 50 is 160 ° C or less.

Winding forming: The activated carbon nonwoven fabric C2 is wound by the winding roller 60, and finally an activated carbon composite filter C3 as shown in Fig. 4 is formed.

The hot pressing roller 50 of the present invention can also directly reach a desired working temperature, for example, 100 ° C to 160 ° C. The non-woven fabric body C1 is directly heated by the hot pressing roller 50 and pressurized with the activated carbon powder B.

The activated carbon composite filter C3 manufactured by the present invention, as shown in FIG. 4 to FIG. 6, when the water flows from the outside to the inside of the activated carbon composite filter C3 for filtration, the impurities of the water flow are first blocked by the fibers of the non-woven body. Then, the activated carbon powder B adsorbs the odor in the water to deodorize, and adsorbs finer impurities, thereby completing the filtering and deodorizing operation.

10‧‧‧No weaving machine

11‧‧‧ body

12‧‧‧Extrusion device

13‧‧‧Non-woven nozzle

14‧‧‧Transport roller

15‧‧‧ conveyor belt

16‧‧‧Processing side

20‧‧‧Preheating roller

30‧‧‧heating roller

40‧‧‧Carbon sprayer

50‧‧‧Hot roller

60‧‧‧Wound Roller

C1‧‧‧nonwoven body

C2‧‧‧Active carbon non-woven fabric

Claims (5)

An activated carbon composite filter core manufacturing apparatus comprising: a non-woven machine provided with a processing side, the non-woven fabric machine capable of manufacturing a non-woven fabric body; a roller unit located on the processing side and capable of thermally melting the non-woven fabric body; a carbon a powder sprayer on the processing side and above the roller unit, the toner sprayer capable of spraying activated carbon powder on the nonwoven fabric body; and a hot press roller on the processing side, the hot press roller being adjacent to The roller unit is capable of hot pressing the nonwoven body to which the activated carbon powder is sprayed. The activated carbon composite filter core manufacturing apparatus according to claim 1, wherein the roller unit comprises a preheating roller capable of hot pressing the nonwoven fabric body, and the preheating roller is located between the hot pressing roller and the non-looming machine. The activated carbon composite filter core manufacturing apparatus according to claim 2, wherein the roller unit comprises a heating roller capable of hot pressing the nonwoven fabric body, and the heating roller is disposed between the preheating roller and the hot pressing roller. The activated carbon composite filter core manufacturing apparatus according to claim 3, wherein the preheating roller, the heating roller and the hot pressing roller are in close proximity to each other and are located at the same horizontal plane. The activated carbon composite filter core manufacturing apparatus according to any one of claims 1 to 4, wherein a winding roller is further provided, the winding roller is located on the processing side, and the hot pressing roller is located at the winding roller and the non-woven fabric Between machines.