TWM456238U - Drill structure - Google Patents
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- TWM456238U TWM456238U TW101224259U TW101224259U TWM456238U TW M456238 U TWM456238 U TW M456238U TW 101224259 U TW101224259 U TW 101224259U TW 101224259 U TW101224259 U TW 101224259U TW M456238 U TWM456238 U TW M456238U
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Abstract
Description
本創作係有關一種鑽頭結構,特別是一種餘隙結構的長度小於前段鑽徑區的長度之鑽頭結構。The present invention relates to a drill bit structure, and in particular to a bit structure in which the length of the clearance structure is smaller than the length of the drill section in the preceding section.
圖1所示為習知之一種鑽頭結構示意圖,如圖所示,此種鑽頭1之鑽刃部2表面形成有螺旋狀切屑排出溝4與介於切屑排出溝4之間的螺旋橫刃6;鑽頭1進行鑽孔加工時與加工孔內壁接觸的鑽刃部2之前端區2a係介於鑽刃部2的尖端8與一使鑽刃部2外徑縮小的段差10之間,且前端區2a的螺旋橫刃6上設置一餘隙結構12越過段差10,使得餘隙結構12的長度大於前端區2a的長度。此種過長之餘隙結構12使得前端區2a之螺旋橫刃6表面接觸孔壁的面積相對減小,容易因磨耗外徑快速變小而造成鑽孔孔徑不足,進而影響孔洞的加工品質。Figure 1 is a schematic view of a conventional drill bit structure, as shown, the surface of the drill blade 2 of the drill 1 is formed with a spiral chip discharge groove 4 and a spiral chisel edge 6 between the chip discharge groove 4; The front end region 2a of the drill blade portion 2 which is in contact with the inner wall of the machining hole when the drill bit 1 is drilled is interposed between the tip end 8 of the drill blade portion 2 and a step 10 which reduces the outer diameter of the drill blade portion 2, and the front end The helical chisel edge 6 of the zone 2a is provided with a clearance structure 12 over the step 10 such that the length of the clearance structure 12 is greater than the length of the front end zone 2a. Such an excessively long clearance structure 12 makes the area of the surface of the spiral lateral edge 6 of the front end region 2a contact hole wall relatively small, and it is easy to cause the hole diameter of the hole to be insufficient due to the rapid decrease of the outer diameter of the wear, thereby affecting the processing quality of the hole.
為了解決上述問題,本創作目的之一係提出一種鑽頭結構,其螺旋側刃上所形成之餘隙結構的長度小於前段鑽徑區的長度,以改善鑽孔孔徑不足之問題。In order to solve the above problems, one of the purposes of the present invention is to provide a drill bit structure in which the length of the clearance structure formed on the spiral side edge is smaller than the length of the front drilled diameter area to improve the problem of insufficient borehole diameter.
為了達到上述目的,本創作一實施例之鑽頭結構,包含:一鑽柄部以及一鑽刃部。鑽刃部設置於鑽柄部之一端,鑽刃部的外表面設置二螺旋溝槽以形成二螺旋側刃,螺旋側刃包含一前段鑽徑區、一段差連接區及一後段鑽徑區,前段鑽徑區的外徑大於後段鑽徑區的外徑,且前段鑽徑區與後段鑽徑區以段差連接區連接,螺旋側刃之前段鑽徑 區設置一餘隙結構,餘隙結構的長度小於前段鑽徑區的長度。In order to achieve the above object, the drill bit structure of an embodiment of the present invention comprises: a drill handle portion and a drill edge portion. The drilling edge portion is disposed at one end of the shank portion, and the outer surface of the drilling edge portion is provided with two spiral grooves to form a two-spiral side edge, and the spiral side edge includes a front drilling diameter section, a length difference connecting section and a rear section drilling diameter zone. The outer diameter of the front section of the drilled section is larger than the outer diameter of the trailing section of the drilled section, and the front section of the drilled section and the rear section of the drilled section are connected by the stepped connection zone, and the diameter of the spiral side edge is drilled before The zone is provided with a clearance structure, and the length of the clearance structure is smaller than the length of the drilled section of the front section.
以下藉由具體實施例配合所附的圖式詳加說明,當更容易瞭解本創作之目的、技術內容、特點及其所達成之功效。In the following, the specific embodiments and the accompanying drawings are explained in detail, and it is easier to understand the purpose, technical content, characteristics and effects achieved by the present invention.
圖2所示為本創作之第一實施例之鑽頭結構示意圖,如圖所示,一鑽頭結構20包含一鑽柄部22以及一鑽刃部24設置於鑽柄部22之一端,鑽刃部24的外表面設置二螺旋溝槽26以形成二螺旋側刃28,螺旋側刃28包含一前段鑽徑區A1 、一段差連接區A2 及一後段鑽徑區A3 ,前段鑽徑區A1 的外徑D1 大於後段鑽徑區A3 的外徑D3 ,且前段鑽徑區A1 與後段鑽徑區A3 以段差連接區A2 連接,前段鑽徑區A1 設置一餘隙結構30,餘隙結構30的長度l小於前段鑽徑區A1 的長度L。2 is a schematic view showing the structure of the drill bit according to the first embodiment of the present invention. As shown, a drill bit structure 20 includes a drill shank portion 22 and a drill blade portion 24 is disposed at one end of the shank portion 22, and the drill edge portion The outer surface of the 24 is provided with two spiral grooves 26 to form a two-helical side edge 28. The spiral side edge 28 includes a front section of the drilled area A 1 , a section of the differential connection area A 2 and a rear section of the drilled area A 3 , and the front section of the drilled section The outer diameter D 1 of A 1 is larger than the outer diameter D 3 of the rear section diameter area A 3 , and the front section diameter area A 1 and the rear section diameter area A 3 are connected by the step difference connection area A 2 , and the front section diameter area A 1 is set structure clearance 30, the clearance 30 is smaller than the overall length L of the length a 1 preceding the drill diameter region L.
請繼續參閱圖2,前段鑽徑區A1 的長度係為鑽刃部24整個長度的3%至30%,餘隙結構30是從螺旋側刃28前端往後沿螺旋側刃28設置,由於前段鑽徑區A1 的長度L大於餘隙結構30的長度l,在前段鑽徑區A1 尾端處(靠近段差連接區A2 ),較習知鑽頭多出一段可抵抗外徑磨耗的區域,此區域即為前段鑽徑區A1 所超出餘隙結構30之長度(L與l之差),因此能改善鑽孔孔徑不足之問題。Please refer to FIG. 2, the length of the line preceding the bore path area A 1 is drilled from 3 to 30% of the entire length of the blade portion 24, a clearance 28 is a front end structure 30, 28 is provided from the back side of the blade along a helical coil side edges, since The length L of the front section of the drilled hole area A 1 is larger than the length l of the clearance structure 30, and at the end of the front section of the drilled section A 1 (near the step difference connection area A 2 ), a portion of the drill bit is resistant to the outer diameter wear. The area, which is the length of the clearance structure 30 (the difference between L and l) of the front drilled hole area A 1 , can improve the problem of insufficient borehole diameter.
其中,段差連接區A2 係為一斜面結構32,其連接前段鑽徑區A1 及後段鑽徑區A3 ,使前段鑽徑區A1 的外徑D1 經由斜面結構32的傾斜內縮至後段鑽徑區A3 的外徑D3 ,斜面結構32之斜角θ2 係介於10度至90度之間。此外,前段鑽徑區A1 的外徑D1 大於後段鑽徑區的外徑D3 ,使得鑽孔時,後段鑽徑區A3 與孔壁之間具有較大間隙,可提升鑽孔時之排屑能力。須注意者,圖2之餘隙結構30及前段鑽徑區A1 的長度僅為示意之用,並非代表鑽頭結構之實際比例。在上述第一實施例中,二螺旋溝槽26各具有一固定且相同之螺旋傾角θ1 , 螺旋傾角θ1 的角度介於20度至60度之間。Wherein, the step connection area A 2 is a slope structure 32 connecting the front section of the drilled section A 1 and the rear section of the drilled section A 3 such that the outer diameter D 1 of the front section of the drilled section A 1 is inclinedly retracted via the inclined structure 32 The outer diameter D 3 of the drilled-diameter area A 3 and the oblique angle θ 2 of the inclined surface structure 32 are between 10 degrees and 90 degrees. In addition, the outer diameter D 1 of the front section diameter area A 1 is larger than the outer diameter D 3 of the rear section diameter area, so that when drilling, there is a large gap between the rear section diameter area A 3 and the hole wall, which can improve the drilling time. Chip removal capacity. It should be noted that the length of the clearance structure 30 of FIG. 2 and the length of the front section of the drilled section A 1 are for illustrative purposes only and do not represent the actual ratio of the drill bit structure. In the first embodiment described above, the two spiral grooves 26 each have a fixed and identical helical inclination angle θ 1 , and the angle of the helical inclination angle θ 1 is between 20 degrees and 60 degrees.
圖3所示為本創作之第二實施例之鑽頭結構,如圖所示,鑽頭結構20包含一鑽柄部22及一鑽刃部24,鑽刃部24設置於鑽柄部22之一端,其中鑽刃部24包含一尖端段24a、一中間段24b及一身部段24c,鑽刃部24的外表面設置二螺旋溝槽26以形成二螺旋側刃28,二螺旋溝槽26於尖端段24a係呈對稱分離;中間段24b之二螺旋溝槽26的螺旋傾角不以固定角度為限,二螺旋溝槽26其中之一或二者具有一可變螺旋傾角,可變螺旋傾角的角度可於10度至80度之間變化,使得二螺旋溝槽26於中間段24b逐漸靠近,直至身部段24c時二螺旋溝槽26合併在一起。於第二實施例中,依據螺旋側刃28之鑽徑差異亦設有一前段鑽徑區A1 ,前段鑽徑區A1 的長度L小於或等於尖端段24a的長度S。前段鑽徑區A1 設置一餘隙結構30,餘隙結構30的長度l小於前段鑽徑區A1 的長度L。3 shows the drill bit structure of the second embodiment of the present invention. As shown, the drill bit structure 20 includes a drill shank portion 22 and a drill blade portion 24, and the drill blade portion 24 is disposed at one end of the shank portion 22, The cutting edge portion 24 includes a tip end portion 24a, an intermediate portion 24b and a body portion 24c. The outer surface of the cutting edge portion 24 is provided with two spiral grooves 26 to form a two-spiral side edge 28, and the two spiral grooves 26 are at the tip end portion. 24a is symmetrically separated; the helical inclination angle of the two spiral grooves 26 of the intermediate portion 24b is not limited to a fixed angle, and one or both of the two spiral grooves 26 have a variable helix angle, and the angle of the variable helix angle can be The variation between 10 degrees and 80 degrees causes the two spiral grooves 26 to gradually approach the intermediate portion 24b until the body segments 24c merge the two spiral grooves 26. In the second embodiment, the diameter difference based on side edge 28 of the helical drill also has a front portion bore path area A 1, A 1 is the length of the drill diameter anterior region length L is less than or equal to the tip section 24a of S. The front section diameter area A 1 is provided with a clearance structure 30, and the length l of the clearance structure 30 is smaller than the length L of the front section diameter area A 1 .
在上述第一實施例及第二實施例中,圖2、圖3所示之鑽刃部24的前端形成一刀面結構40,如圖4所示,刀面結構40包含:二主刀面42及二副刀面43對稱設置於鑽刃部24之一刀尖靜點41,用以利用刀面結構40之對加工物之表面進行鑿切,鑽刃部24的前端仍具有餘隙結構30往後沿螺旋側刃28設置(請參閱第一、二實施例)。另一方面,在鑽刃部24之外表面可包覆一覆膜層(圖中未示),其材質係為金屬化合物、碳化合物或由以上成分所組成之混合物,且較佳者為氮化鈦(TiN)、氮化鋁鈦(TiAlN)、鑽石鍍膜(Diamond Coating)或類鑽石鍍膜(Diamond like Coating)。再者,鑽刃部24及鑽柄部22之間可為以碳化鎢棒材一體成型者,抑或為利用焊接或黏著劑等接合方式將碳化鎢材質之鑽柄部22及碳化鎢材質之鑽刃部24連接在一起,抑或為利用焊接或黏著劑等接合方式將不鏽鋼材質之鑽柄部22及碳化鎢材質之鑽刃部24連接在一起。In the first embodiment and the second embodiment, the front end of the cutting edge portion 24 shown in FIG. 2 and FIG. 3 forms a blade surface structure 40. As shown in FIG. 4, the blade surface structure 40 includes: two main blades 42 and The two flank faces 43 are symmetrically disposed on one of the cutting edge portions 24 of the cutting edge portion 24 for cutting the surface of the workpiece by the blade surface structure 40. The front end of the cutting edge portion 24 still has the clearance structure 30 backward. It is disposed along the spiral side edge 28 (please refer to the first and second embodiments). On the other hand, the outer surface of the drill blade portion 24 may be coated with a coating layer (not shown), which is made of a metal compound, a carbon compound or a mixture of the above components, and preferably nitrogen. Titanium (TiN), TiAlN, Diamond Coating or Diamond like Coating. Further, the drill blade portion 24 and the shank portion 22 may be integrally formed of a tungsten carbide bar, or may be a tungsten carbide material shank portion 22 and a tungsten carbide material drilled by welding or an adhesive. The blade portions 24 are joined together, or the shank portion 22 made of stainless steel and the blade portion 24 made of tungsten carbide are joined together by means of welding or adhesion.
接續上述,除了焊接或黏著劑等接合方式外,鑽刃部24可以插設方式與鑽柄部22結合,於一實施例中,係在鑽柄部22之一端面設置 一內孔(圖中未示),且鑽刃部24的一端具有一插設端(圖中未示),內孔的內徑小於或等於插設端的外徑,且差值係介於0微米(μm)至30微米之間,並使鑽刃部24之插設端擠壓插設於鑽柄部22之內孔,使鑽刃部24與鑽柄部22結合在一起。Following the above, the cutting edge portion 24 can be inserted into the shank portion 22 in a manner other than welding or adhesive bonding, and in one embodiment, is disposed on one end surface of the shank portion 22. An inner hole (not shown), and one end of the cutting edge portion 24 has an insertion end (not shown), the inner diameter of the inner hole is less than or equal to the outer diameter of the insertion end, and the difference is between 0 Between micrometers (μm) and 30 micrometers, the insertion end of the cutting edge portion 24 is press-fitted into the inner hole of the shank portion 22, so that the cutting edge portion 24 and the shank portion 22 are combined.
綜合上述,本創作藉由螺旋側刃之前段鑽徑區的長度大於餘隙結構的長度,提供鑽刃部旋轉磨耗孔壁時,具有較大的磨耗區域,不致因磨耗外徑快速變小而導致鑽孔孔徑不足的問題,進而改善孔洞之加工品質。In summary, the length of the drilled-diameter area in the front section of the spiral side blade is larger than the length of the clearance structure, and provides a large wear area when the drill blade rotates the wear hole wall, so that the outer diameter of the wear is not shortened rapidly. This leads to a problem of insufficient borehole diameter, which in turn improves the processing quality of the hole.
以上所述之實施例僅係為說明本創作之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本創作之內容並據以實施,當不能以之限定本創作之專利範圍,即大凡依本創作所揭示之精神所作之均等變化或修飾,仍應涵蓋在本創作之專利範圍內。The embodiments described above are only for explaining the technical idea and characteristics of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement them according to the scope of the patent. That is, the equivalent changes or modifications made by the people in accordance with the spirit revealed by this creation should still be covered by the scope of the patent of this creation.
1‧‧‧鑽頭1‧‧‧ drill bit
2‧‧‧鑽刃部2‧‧‧Drilling
2a‧‧‧前端區2a‧‧‧ front end area
4‧‧‧切屑排出溝4‧‧‧chip discharge ditch
6‧‧‧螺旋橫刃6‧‧‧Spiral chisel
8‧‧‧尖端8‧‧‧ tip
10‧‧‧段差10 ‧ ‧ paragraph difference
12‧‧‧餘隙結構12‧‧‧ clearance structure
20‧‧‧鑽頭結構20‧‧‧Drill structure
22‧‧‧鑽柄部22‧‧‧Drilling handle
24‧‧‧鑽刃部24‧‧‧Drilling
24a‧‧‧尖端段24a‧‧‧ tip section
24b‧‧‧中間段24b‧‧‧ middle section
24c‧‧‧身部段24c‧‧‧ body section
26‧‧‧螺旋溝槽26‧‧‧Spiral groove
28‧‧‧螺旋側刃28‧‧‧Spiral side blade
A1‧‧‧前段鑽徑區A1‧‧‧ front section
A2‧‧‧段差連接區A2‧‧ ‧ section connection area
A3‧‧‧後段鑽徑區A3‧‧‧Deep section
D1 、D3 ‧‧‧外徑D 1 , D 3 ‧‧‧ OD
30‧‧‧餘隙結構30‧‧‧ clearance structure
l、L、S‧‧‧長度l, L, S‧‧‧ length
32‧‧‧斜面結構32‧‧‧Bevel structure
θ1 ‧‧‧螺旋傾角θ 1 ‧‧‧spiral dip
θ2 ‧‧‧斜角θ 2 ‧‧‧ bevel
40‧‧‧刀面結構40‧‧‧Knife structure
41‧‧‧刀尖靜點41‧‧‧The tip of the knife is quiet
42‧‧‧主刀面42‧‧‧Major face
43‧‧‧副刀面43‧‧‧Sub-blade
圖1為一示意圖,顯示習知一種鑽頭結構示意圖。Figure 1 is a schematic view showing a conventional structure of a drill bit.
圖2為一示意圖,顯示本創作之第一實施例之鑽頭結構。Figure 2 is a schematic view showing the drill bit structure of the first embodiment of the present invention.
圖3為一示意圖,顯示本創作之第二實施例之鑽頭結構,螺旋溝槽逐漸靠近而合併。Fig. 3 is a schematic view showing the drill bit structure of the second embodiment of the present invention, in which spiral grooves are gradually approached and merged.
圖4為一示意圖,顯示本創作一實施例之刀面結構。Fig. 4 is a schematic view showing the flank structure of an embodiment of the present invention.
20‧‧‧鑽頭結構20‧‧‧Drill structure
22‧‧‧鑽柄部22‧‧‧Drilling handle
24‧‧‧鑽刃部24‧‧‧Drilling
26‧‧‧螺旋溝槽26‧‧‧Spiral groove
28‧‧‧螺旋側刃28‧‧‧Spiral side blade
A1‧‧‧前段鑽徑區A1‧‧‧ front section
A2‧‧‧段差連接區A2‧‧ ‧ section connection area
A3‧‧‧後段鑽徑區A3‧‧‧Deep section
D1 、D3 ‧‧‧外徑D 1 , D 3 ‧‧‧ OD
30‧‧‧餘隙結構30‧‧‧ clearance structure
l、L‧‧‧長度l, L‧‧‧ length
32‧‧‧斜面結構32‧‧‧Bevel structure
θ1 ‧‧‧螺旋傾角θ 1 ‧‧‧spiral dip
θ2 ‧‧‧斜角θ 2 ‧‧‧ bevel
Claims (14)
Priority Applications (1)
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TW101224259U TWM456238U (en) | 2012-12-14 | 2012-12-14 | Drill structure |
Applications Claiming Priority (1)
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TW101224259U TWM456238U (en) | 2012-12-14 | 2012-12-14 | Drill structure |
Publications (1)
Publication Number | Publication Date |
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TWM456238U true TWM456238U (en) | 2013-07-01 |
Family
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Application Number | Title | Priority Date | Filing Date |
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TW101224259U TWM456238U (en) | 2012-12-14 | 2012-12-14 | Drill structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI577471B (en) * | 2014-07-08 | 2017-04-11 | Union Tool Kk | Drilling tools |
-
2012
- 2012-12-14 TW TW101224259U patent/TWM456238U/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI577471B (en) * | 2014-07-08 | 2017-04-11 | Union Tool Kk | Drilling tools |
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