TWM454414U - Composite material woven fabric - Google Patents

Composite material woven fabric Download PDF

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Publication number
TWM454414U
TWM454414U TW102200778U TW102200778U TWM454414U TW M454414 U TWM454414 U TW M454414U TW 102200778 U TW102200778 U TW 102200778U TW 102200778 U TW102200778 U TW 102200778U TW M454414 U TWM454414 U TW M454414U
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Taiwan
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woven fabric
fibers
warp
weft
zones
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TW102200778U
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Chinese (zh)
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Kai-Xi Zeng
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Kai-Xi Zeng
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Priority to TW102200778U priority Critical patent/TWM454414U/en
Publication of TWM454414U publication Critical patent/TWM454414U/en

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Description

複合材料編織布Composite woven fabric

本創作係涉及一種布料,尤指一種複合材料編織布。This creation relates to a fabric, especially a composite woven fabric.

一般以碳纖維、玻璃纖維、芳綸纖維或其他高剛性纖維編織而成的複合材料編織布包括有單層的平織布或斜織布、單層的單向編織布或是多層的多向編織布,所述的編織布通常用於可攜式電子產品的外殼以提供足夠的強度保護。Composite woven fabrics generally woven from carbon fiber, glass fiber, aramid fiber or other high-rigidity fibers include a single layer of plain woven or diagonal woven fabric, a single unidirectional woven fabric or a multi-layer woven fabric. The woven fabric is typically used in the outer casing of a portable electronic product to provide adequate strength protection.

請參閱圖5所示,平織布50為以複數股經向纖維51與複數股緯向纖維52分別以0度/90度交錯編織而成,平織布50製作成本較低,但由於單層的平織布50結構強度較低,需相互堆疊結合後才可達到較大強度,但是堆疊結合後卻易產生翹曲現象,且由於平織布50結構較緊密因此較缺乏彈性,受力時容易產生應力集中現象,導致受力處的結構容易受到破壞。Referring to FIG. 5, the plain woven fabric 50 is formed by interlacing the plurality of warp fibers 51 and the plurality of weft fibers 52 at 0 degrees/90 degrees, respectively. The flat woven fabric 50 is relatively low in manufacturing cost, but The flat woven fabric 50 of the layer has low structural strength, and needs to be stacked and bonded to each other to achieve a large strength, but the warp phenomenon is easily generated after the stacking is combined, and the flat woven fabric 50 is relatively tight in structure and therefore less elastic, and is stressed. When stress concentration occurs, the structure at the force is easily damaged.

請參閱圖6所示,單向編織布60是將複數股纖維61以單一方向排列編織而成,由於結構較為鬆散因此在編織完後需以綁線62固定或是以樹脂浴浸,且多以二至八層的單向編織布60相互堆疊結合才可達到足夠強度,然而,堆疊結合後亦容易產生翹曲現象。Referring to FIG. 6 , the unidirectional woven fabric 60 is formed by arranging a plurality of strands of fibers 61 in a single direction. Since the structure is relatively loose, it needs to be fixed by the binding wire 62 or immersed in a resin bath after knitting. A two- to eight-layer unidirectional woven fabric 60 is stacked on each other to achieve sufficient strength, however, warping is also likely to occur after stacking.

請參閱圖7所示,多向編織布70多為以複數股第一纖維71和複數股第二纖維72以負45度/45度或是以其他多個角度相疊合排列後,再以綁線73固定而成的多層結構,雖然可以以多個編織方向以解決翹曲問題,但是製作成本卻較高。Referring to FIG. 7 , the multi-directional woven fabric 70 is mostly arranged by stacking a plurality of first fibers 71 and a plurality of second fibers 72 at a negative 45 degrees/45 degrees or at other angles. The multi-layer structure in which the binding wires 73 are fixed can solve the warpage problem in a plurality of weaving directions, but the manufacturing cost is high.

由於可攜式電子產品大多訴求成本低、厚度薄以及強度足夠等功能,雖然平織布50以及單向編織布60的製造成本較低,且可藉由堆疊結合後產生較大強度,但堆疊後卻容易產生翹曲以及厚度較厚不易達到調控產品厚度的需求的問題,且平織布50所受的應力不易分散,結構亦較易受到破壞,而多向編織布70雖可藉由多向編織解決翹曲問題,但製作成本卻較高,因此所述編織布皆不易達到可攜式電子產品的功能訴求。Since portable electronic products mostly appeal to functions such as low cost, thin thickness, and sufficient strength, although the manufacturing cost of the plain woven fabric 50 and the unidirectional woven fabric 60 is low, and can be combined by stacking to generate a large strength, the stacking is performed. After that, it is easy to produce warpage and the thickness is thick, which is difficult to achieve the requirement of regulating the thickness of the product, and the stress on the plain woven fabric 50 is not easily dispersed, and the structure is more susceptible to damage, and the multi-directional woven fabric 70 can be more The problem of warpage is solved to the weaving, but the manufacturing cost is high, so the woven fabric is not easy to achieve the functional appeal of the portable electronic product.

為解決現有編織布不易達到運用於可攜式電子產品的功能訴求,本創作的主要目的在於提供一種可解決目前技術問題的複合材料編織布。In order to solve the problem that the existing woven fabric is not easy to be used for portable electronic products, the main purpose of the present invention is to provide a composite woven fabric which can solve the current technical problems.

本新型解決先前技術問題所提出的複合材料編織布,其包括有:一第一編織布;以及一X編織布,其結合於該第一編織布的一側面,該X編織布包括複數個第一方向區、複數個第二方向區、複數股緯向纖維以及複數股經向纖維,其中,各該第一方向區與各該第二方向區呈交錯排列,各股緯向纖維呈緯向相鄰排列,各股經向纖維呈經向相鄰排列,各股經向纖維以疊 於複數股緯向纖維之上、疊於複數股緯向纖維之下和緯向纖維呈相互交疊,且各股相鄰的經向纖維依序地以位移至少一股緯向纖維的方向排列,且位於各該第一方向區的精向纖維位移的方向相反於位於各該第二方向區的緯向纖維位移的方向,而該X編織布則呈X形輻射狀編織形態。The composite woven fabric of the present invention solves the prior art problem, comprising: a first woven fabric; and an X woven fabric coupled to one side of the first woven fabric, the X woven fabric comprising a plurality of a direction zone, a plurality of second direction zones, a plurality of zonal fibers, and a plurality of warp fibers, wherein each of the first direction zones and each of the second direction zones are staggered, and each of the latitudinal fibers has a weft direction Arranged adjacent to each other, the warp fibers are arranged adjacent to each other in the warp direction, and the warp fibers are stacked Above the plurality of zonal fibers, stacked under the plurality of zonal fibers and the latitudinal fibers overlap each other, and the adjacent warp fibers are sequentially arranged in the direction of displacement of at least one zonal fiber. And the direction of the fine fiber displacement in each of the first direction regions is opposite to the direction of the displacement of the weft fibers in each of the second direction regions, and the X-woven cloth has an X-shaped radial braided form.

所述之複合材料編織布,其中進一步包括一第二編織布,其結合於該X編織布異於該第一編織布的另一側面。The composite woven fabric further includes a second woven fabric bonded to the X woven fabric different from the other side of the first woven fabric.

所述之複合材料編織布,其中各股經向纖維是以疊於兩股緯向纖維之上、疊於兩股緯向纖維之下和緯向纖維呈相互交疊,且各股相鄰的經向纖維依序地以位移一股緯向纖維的方向排列。The composite woven fabric, wherein each of the warp fibers is superposed on the two latitudinal fibers, stacked under the two latitudinal fibers, and the latitudinal fibers overlap each other, and the respective strands are adjacent to each other. The warp fibers are sequentially aligned in the direction of a zonal fiber.

藉由上述的技術手段,本新型可獲得的功效增進有:With the above technical means, the enhancements that can be obtained by the novel are:

1.本創作以該第一編織布作為基底結合於該X編織布,該X編織布的各該第一方向區及各該第二方向區的交接處可形成一高強度的編織中心,各該經向纖維與各該緯向纖維以該編織中心點為中心呈X形的輻射編織狀,因此雖然該X編織布以經緯相接的緊密方式編織而成,但是由該編織中心點輻射出去的四個編織方向確可提高該X編織布的彈性,使該X編織布所受的應力可分散,結構不易受到破壞;另外,由於該X編織布形成四個編織方向,因此較不易產生翹曲現象,且該X編織布可達到和現有堆疊成多層的平織布或是單向編織布同樣的強度,因此可有效降低整 體厚度;再者,該X編織布只需要以編織跳板控制各股經向纖維進行編織即可,因此製造成本較低,藉此,本創作可達到運用於可攜式電子產品的功能訴求。1. The present invention is coupled to the X-woven fabric with the first woven fabric as a base, and the intersection of each of the first direction regions and the second direction regions of the X-woven fabric can form a high-strength weaving center, each of which The warp fiber and each of the weft fibers are X-shaped radiating braids around the center point of the weaving, so that although the X-woven fabric is woven in a close manner of warp and weft, it is radiated from the center of the weaving. The four weaving directions can improve the elasticity of the X woven fabric, so that the stress on the X woven fabric can be dispersed, and the structure is not easily damaged; in addition, since the X woven fabric forms four weaving directions, it is less prone to warp. The phenomenon of the curve, and the X woven fabric can achieve the same strength as the conventional flat woven fabric or the unidirectional woven fabric stacked in multiple layers, thereby effectively reducing the overall The thickness of the body; furthermore, the X-woven fabric only needs to be woven by the braiding spring to control the warp fibers of the respective strands, so the manufacturing cost is low, thereby the creation of the functional appeal of the portable electronic product.

2.本創作可視產品強度需求在該X編織布的另一側面結合該第二編織布,或是結合複數層X編織布。2. The present invention incorporates the second woven fabric on the other side of the X woven fabric, or a plurality of layers of X woven fabric, depending on the strength requirements of the product.

《本新型》"This New Type"

10‧‧‧第一編織布10‧‧‧First woven cloth

20、20A‧‧‧X編織布20, 20A‧‧‧X woven fabric

21‧‧‧第一方向區21‧‧‧First direction area

22‧‧‧第二方向區22‧‧‧second direction zone

23‧‧‧緯向纖維23‧‧‧Weft fiber

24‧‧‧經向纖維24‧‧‧Medium fiber

25‧‧‧編織中心點25‧‧‧Weaving Center

30‧‧‧第二編織布30‧‧‧Second woven cloth

《先前技術》Prior Technology

50‧‧‧平織布50‧‧‧Weaving

51‧‧‧經向纖維51‧‧‧Medium fiber

52‧‧‧緯向纖維52‧‧‧Weft fiber

60‧‧‧單向編織布60‧‧‧unidirectional woven cloth

61‧‧‧纖維61‧‧‧Fiber

62‧‧‧綁線62‧‧‧ binding line

70‧‧‧向編織布70‧‧‧ to woven cloth

71‧‧‧纖維71‧‧‧Fiber

72‧‧‧第二纖維72‧‧‧second fiber

73‧‧‧綁線73‧‧‧ binding line

圖1是本創作第一較佳實施例之立體分解圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is an exploded perspective view of a first preferred embodiment of the present invention.

圖2是本創作第一較佳實施例之局部放大圖。Figure 2 is a partial enlarged view of the first preferred embodiment of the present invention.

圖3是本創作第一較佳實施例的X編織布織法示意圖。Fig. 3 is a schematic view showing the X-woven fabric weaving method of the first preferred embodiment of the present invention.

圖4為本創作第二較佳實施例之立體分解圖。4 is an exploded perspective view of a second preferred embodiment of the present invention.

圖5為現有堆疊的單層平織布結構示意圖。FIG. 5 is a schematic structural view of a conventional stacked single-layer plain woven fabric.

圖6為現有堆疊的單層單向編織布結構示意圖。FIG. 6 is a schematic structural view of a conventional stacked single layer unidirectional woven fabric.

圖7為現有多層多向編織布結構示意圖。Fig. 7 is a schematic view showing the structure of a conventional multilayer multidirectional woven fabric.

為能詳細瞭解本新型的技術特徵及實用功效,並可依照說明書的內容來實現,玆進一步以如圖式所示的較佳實施例,詳細說明如后:本創作所提出的複合材料編織布的第一較佳實施例如圖1所示,其依序包括一第一編織布10、一X編織布20以及一第二編織布30,其中:該第一編織布10與該第二編織布30可為平織布、斜織布或是單向編織布,該X編織布20結合於該第一編織布10與該第二編織布30之間,該X編織布20與該第一編織布10和該第二編織布20之間可為以樹脂預浸熟成 硬化的方式結合,該第一編織布10與該第二編織布20是作為該X編織布20的結合基底;或是,可視強度需求採用多層X編織布20結合於該第一編織布10與該第二編織布30之間;或是,該第二編織布30亦可不設置,只要以該第一編織布10作為該X編織布20的結合基底即可;該X編織布20的結構以及織法請進一步參閱圖2及圖3所示,該X編織布20包括兩第一方向區21、兩第二方向區22、複數股緯向纖維23以及複數股經向纖維24,其中,各該第一方向區21與各該第二方向區22呈交錯排列,亦即,各該第一方向區21分別位於圖2的左上區塊以及右下區塊,各該第二方向區22分別位於圖2的右上區塊以及左下區塊,各股緯向纖維23呈緯向相鄰排列,各股經向纖維24呈經向相鄰排列;其中,位於各該第一方向區21內的經向纖維24以疊於兩股緯向纖維23之上、疊於兩股緯向纖維23之下交替的方式和各股緯向纖維23形成相互交疊的狀態,且各股相鄰的經向纖維24依序地以位移一股緯向纖維23的方向排列,使各該第一方向區21呈現由左上往右下傾斜的編織狀態;其中,位於各該第二方向區22內的經向纖維24亦以疊於兩股緯向纖維23之上、疊於兩股緯向纖維23之下交替的方式和各股緯向纖維23形成相互交疊的狀態,且各股相鄰的經向纖維24依序地以位移一股緯向纖維23的方向排列,使各該第二方向區22呈現由右上往左下傾斜的編織狀態,藉此,各該第一方向區21與各該第二方向區 22呈現X形編織結構;其中,各股經向纖維24以及各股緯向纖維23可以為碳纖維、玻璃纖維、芳綸纖維等有機纖維、無機纖維、化學纖維或其他高強度纖維,以客製編織成不同強度需求的X編織布。In order to understand the technical features and practical effects of the present invention in detail, and in accordance with the contents of the specification, the present invention will be further described in detail with reference to the preferred embodiments as illustrated in the following: the composite woven fabric proposed by the present invention. The first preferred embodiment is shown in FIG. 1 , which includes a first woven fabric 10 , an X woven fabric 20 , and a second woven fabric 30 . The first woven fabric 10 and the second woven fabric . 30 may be a plain woven fabric, a diagonal woven fabric or a unidirectional woven fabric, and the X woven fabric 20 is coupled between the first woven fabric 10 and the second woven fabric 30, the X woven fabric 20 and the first woven fabric The cloth 10 and the second woven fabric 20 may be pre-impregnated with resin. In combination, the first woven fabric 10 and the second woven fabric 20 are used as a bonding substrate of the X woven fabric 20; or, the visual strength requirement is combined with the first woven fabric 10 by using a plurality of X woven fabrics 20; Between the second woven fabrics 30; or the second woven fabric 30 may not be provided, as long as the first woven fabric 10 is used as a bonding substrate of the X-woven fabric 20; the structure of the X-woven fabric 20 and For further processing, please refer to FIG. 2 and FIG. 3, the X-woven fabric 20 includes two first direction zones 21, two second direction zones 22, a plurality of zonal fibers 23, and a plurality of warp fibers 24, wherein each The first direction area 21 is staggered with each of the second direction areas 22, that is, each of the first direction areas 21 is located in the upper left block and the lower right block of FIG. 2, and each of the second direction areas 22 is respectively Located in the upper right block and the lower left block of FIG. 2, the zonal fibers 23 are arranged adjacent to each other in the weft direction, and the warp fibers 24 are arranged adjacent to each other in the warp direction; wherein, in each of the first direction regions 21, The warp fibers 24 are stacked on top of the two weft fibers 23 and are superposed under the two weft fibers 23 And the respective zonal fibers 23 are in a state of overlapping with each other, and the adjacent warp fibers 24 of each strand are sequentially arranged in the direction of displacing a zonal fiber 23, so that each of the first direction regions 21 is presented by a braided state inclined from the upper left to the lower right; wherein the warp fibers 24 located in each of the second direction regions 22 are also stacked on top of the two weft fibers 23 and stacked under the two weft fibers 23 The manner and the zonal fibers 23 are mutually overlapped, and the adjacent warp fibers 24 are sequentially arranged in the direction of displacing a zonal fiber 23, so that each of the second direction regions 22 is presented by a knitting state inclined from the upper right to the lower left, whereby each of the first direction regions 21 and each of the second direction regions 22 presents an X-shaped woven structure; wherein each of the warp fibers 24 and the latitudinal fibers 23 may be organic fibers such as carbon fibers, glass fibers, aramid fibers, inorganic fibers, chemical fibers or other high-strength fibers, which are custom-made. X-woven fabric woven into different strength requirements.

藉此,各該第一方向區21及各該第二方向區22的交接處形成一高強度的編織中心點25,由於各股經向纖維24與各股緯向纖維23是以經緯相接的方式編織而成,故該X編織布20的結構相當緊密,且各該經向纖維24與各該緯向纖維23以該編織中心點25為中心呈輻射編織狀,因此可藉由該編織中心點25輻射出去的四個編織方向提高該X編織布20的彈性,使應力不易集中且避免翹曲問題的產生,因此本創作可較現有編織布增強10%GPa的強度;另外,由於該X編織布20以單層結構便可達到和現有堆疊成多層的雙向編織布或是單向編織布同樣的強度,因此整體的厚度較薄,較易達到調控產品厚度的需求,且只需要以編織跳板控制各股經向纖維24的編織動作便可完成編織,因此製造成本較多層的多向編織布低;再者,由於該X編織布20是以複合材料編織而成,故可針對所應用產品的受力狀況,設計成不同編織方向使用不同材質的纖維,以達客製化需求。Thereby, the intersection of each of the first direction zone 21 and each of the second direction zones 22 forms a high-strength weaving center point 25, since each of the warp fibers 24 and the respective weft fibers 23 are connected by warp and weft. The structure of the X-woven fabric 20 is relatively tight, and each of the warp fibers 24 and each of the weft fibers 23 is radiated and woven around the weaving center point 25, so that weaving can be performed by the weaving The four weaving directions radiated from the center point 25 increase the elasticity of the X woven fabric 20, so that the stress is not easily concentrated and the warpage problem is avoided, so the present invention can enhance the strength of the 10% GPa compared with the existing woven fabric; The X-woven fabric 20 can achieve the same strength as the conventional two-way woven fabric or the unidirectional woven fabric stacked in a single layer structure, so that the overall thickness is thin, and it is easy to achieve the requirement of regulating the thickness of the product, and only need to The weaving spring plate can control the weaving motion of each of the warp fibers 24, so that the multi-directional woven fabric with a relatively high manufacturing cost is low. Moreover, since the X-woven fabric 20 is woven with a composite material, it can be Application product The situation by force, designed to use different materials in different directions weaving the fibers, to achieve customer-specific requirements.

本創作第二較佳實施例請參閱圖4所示,該X編織布20A亦是結合於該第一編織布10與該第二編織布30之間,該X編織布20A包括八個第一方向區21、八個第二 方向區22、複數股緯向纖維23以及複數股經向纖維24,各該第一方向區21與各該第二方向區22交錯排列,使該X編織布20A呈現五個X形編織結構,藉此可具有五個編織中心點25,增強多點強度、提昇整體的抗張力量,使本創作可平穩地運用於可攜式電子產品的板材。The second preferred embodiment of the present invention is shown in FIG. 4. The X-woven fabric 20A is also coupled between the first woven fabric 10 and the second woven fabric 30. The X-woven fabric 20A includes eight firsts. Direction area 21, eight second The direction zone 22, the plurality of zonal fibers 23, and the plurality of warp fibers 24, each of the first direction zones 21 and the second direction zones 22 are staggered so that the X woven fabric 20A exhibits five X-shaped woven structures. Thereby, there can be five knitting center points 25, which enhance the multi-point strength and increase the overall tension resistance, so that the creation can be smoothly applied to the board of the portable electronic product.

以上所述,僅是本新型的較佳實施例,並非對本新型作任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本新型所提出技術特徵的範圍內,利用本新型所揭示技術內容所作出局部更動或修飾的等效實施例,並且未脫離本新型的技術特徵內容,均仍屬於本新型技術特徵的範圍內。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Any person having ordinary knowledge in the art can use the present invention without departing from the technical features of the present invention. Equivalent embodiments of the novel modifications or modifications made by the novel teachings, and without departing from the technical features of the present invention, are still within the scope of the novel features.

10‧‧‧第一編織布10‧‧‧First woven cloth

20‧‧‧X編織布20‧‧‧X woven cloth

30‧‧‧第二編織布30‧‧‧Second woven cloth

Claims (5)

一種複合材料編織布,其包括有:一第一編織布;以及一X編織布,其結合於該第一編織布的一側面,該X編織布包括複數個第一方向區、複數個第二方向區、複數股緯向纖維以及複數股經向纖維,其中,各該第一方向區與各該第二方向區呈交錯排列,各股緯向纖維呈緯向相鄰排列,各股經向纖維呈經向相鄰排列,各股經向纖維以疊於複數股緯向纖維之上、疊於複數股緯向纖維之下和緯向纖維呈相互交疊,且各股相鄰的經向纖維依序地以位移至少一股緯向纖維的方向排列,且位於各該第一方向區的經向纖維位移的方向相反於位於各該第二方向區的緯向纖維位移的方向,而該X編織布則呈X形輻射狀編織形態。A composite woven fabric comprising: a first woven fabric; and an X woven fabric coupled to a side of the first woven fabric, the X woven fabric comprising a plurality of first direction zones, a plurality of second a direction zone, a plurality of zonal fibers, and a plurality of warp fibers, wherein each of the first direction zones and each of the second direction zones are staggered, and each of the latitudinal fibers is arranged adjacent to the weft direction, and each of the warp directions The fibers are arranged adjacent to each other in the warp direction, and the warp fibers are superposed on the plurality of weft fibers, stacked under the plurality of weft fibers, and the weft fibers overlap each other, and the adjacent warp directions of the strands The fibers are sequentially arranged in a direction displaced by at least one zonal fiber, and the direction of the meridional fiber displacement in each of the first direction regions is opposite to the direction of the zonal fiber displacement in each of the second direction regions, and the direction The X woven fabric is in the form of an X-shaped radial weave. 如請求項1所述之複合材料編織布,其進一步包括一第二編織布,其結合於該X編織布異於該第一編織布的另一側面。The composite woven fabric of claim 1, further comprising a second woven fabric bonded to the X woven fabric different from the other side of the first woven fabric. 如請求項1或2所述之複合材料編織布,其中各股經向纖維是以疊於兩股緯向纖維之上、疊於兩股緯向纖維之下和緯向纖維呈相互交疊,且各股相鄰的經向纖維依序地以位移一股緯向纖維的方向排列。The composite woven fabric of claim 1 or 2, wherein each of the warp fibers is superposed on the two weft fibers, stacked under the two weft fibers, and the weft fibers overlap each other. And the adjacent warp fibers of each strand are sequentially arranged in the direction of displacing a zonal fiber. 如請求項3所述之複合材料編織布,其中該X編織布包括兩個第一方向區與兩個第二方向區。The composite woven fabric of claim 3, wherein the X woven fabric comprises two first direction zones and two second direction zones. 如請求項3所述之複合材料編織布,其中該X編織布包括八個第一方向區與八個第二方向區。The composite woven fabric of claim 3, wherein the X woven fabric comprises eight first direction zones and eight second direction zones.
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