TWM454019U - Electrical connector - Google Patents

Electrical connector Download PDF

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Publication number
TWM454019U
TWM454019U TW101212811U TW101212811U TWM454019U TW M454019 U TWM454019 U TW M454019U TW 101212811 U TW101212811 U TW 101212811U TW 101212811 U TW101212811 U TW 101212811U TW M454019 U TWM454019 U TW M454019U
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TW
Taiwan
Prior art keywords
contact
electrical connector
flexible cable
disposed
terminal
Prior art date
Application number
TW101212811U
Other languages
Chinese (zh)
Inventor
Cheng-I You
Original Assignee
P Two Ind Inc
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Publication date
Application filed by P Two Ind Inc filed Critical P Two Ind Inc
Priority to TW101212811U priority Critical patent/TWM454019U/en
Publication of TWM454019U publication Critical patent/TWM454019U/en

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Description

電連接器Electrical connector

本創作是有關於一種電連接器,特別是有關於一種可減少製造成本與提升生產良率之電連接器。The present invention relates to an electrical connector, and more particularly to an electrical connector that reduces manufacturing costs and increases production yield.

按,電連接器係一種以電氣方式連接電路板和其他電路元件的連接裝置。因此,廣泛地運用於吾人生活周遭之各種電子產品,例如筆記本型電腦、手機以及個人數位助理器(PDA)等。Press, an electrical connector is a connection that electrically connects a circuit board to other circuit components. Therefore, it is widely used in various electronic products around our lives, such as notebook computers, mobile phones, and personal digital assistants (PDAs).

一般習知電連接器的結構包括有絕緣本體、複數導電端子、複數條線纜及金屬殼體,其中絕緣本體上設有複數端子插槽,此習知電連接器的製造過程依序是將導電端子組裝於絕緣本體上之端子插槽內,接著將線纜焊接固定於導電端子上,然後再將金屬殼體組裝於絕緣本體上,如此即可完成此習知電連接器的製作。The conventional electrical connector structure includes an insulating body, a plurality of conductive terminals, a plurality of cables, and a metal casing. The insulating body is provided with a plurality of terminal slots. The manufacturing process of the conventional electrical connector is The conductive terminal is assembled in the terminal socket on the insulating body, and then the cable is soldered and fixed on the conductive terminal, and then the metal shell is assembled on the insulating body, so that the conventional electrical connector can be fabricated.

然而,此種習知的電連接器在製作時經常因為線纜焊接不良而使得生產良率下降,如此導致製造成本增加的問題。However, such a conventional electrical connector often causes a decrease in production yield due to poor cable soldering at the time of fabrication, thus causing a problem of an increase in manufacturing cost.

習知電連接器容易因為線纜焊接不良而使得生產良率下降,如此導致製造成本增加的問題。The conventional electrical connector is liable to cause a decrease in production yield due to poor soldering of the cable, thus causing a problem of an increase in manufacturing cost.

本創作提供一種電連接器,包括絕緣本體、複數個導電端子、軟性排線及殼體,其中絕緣本體具有複數個端子插槽,該些導電端子組裝於該些端子插槽內,每一個導電端子具有至少一彎折部。軟性排線設置於該些導電端子上,軟性排線對應於導電端子之彎折部設有一開口,彎折部穿過開口且將軟性排線固定於導電端子上,軟性排線具有複數個接點,彎折部抵壓於接點使得接點電性連接於導電端子,殼體組裝於絕緣本體上。The present invention provides an electrical connector, including an insulative housing, a plurality of conductive terminals, a flexible cable, and a housing, wherein the insulative housing has a plurality of terminal slots, and the conductive terminals are assembled in the terminal slots, each of which is electrically conductive The terminal has at least one bent portion. The flexible cable is disposed on the conductive terminals, and the flexible cable is provided with an opening corresponding to the bent portion of the conductive terminal, the bent portion passes through the opening and the flexible cable is fixed on the conductive terminal, and the flexible cable has a plurality of connections The bending portion is pressed against the contact so that the contact is electrically connected to the conductive terminal, and the housing is assembled on the insulating body.

本創作所提供電連接器,其係使用軟性排線取代原先使用的複數條線纜,且在軟性排線上形成開口,在導電端子上形成彎折部,並使彎折部穿過開口且經過折彎後將軟性排線固定於導電端子上,同時彎折部可使得軟性排線之接點電性連接於導電端子,如此即可完成具有與習知連接器相同功能之電連接器,本創作與習知製程相比由於不需要進行將線纜焊接固定於導電端子上的製程,所以節省了線纜焊接製程,因此可以大幅減少製造成本,同時也解決了習知技術之焊接不良所導致的生產良率下降與製造成本增加的問題。The electrical connector provided by the present invention uses a flexible cable to replace a plurality of cables originally used, and an opening is formed on the flexible cable, a bent portion is formed on the conductive terminal, and the bent portion passes through the opening and passes through After bending, the flexible cable is fixed on the conductive terminal, and the bent portion can electrically connect the contact of the flexible cable to the conductive terminal, so that the electrical connector having the same function as the conventional connector can be completed. Compared with the conventional manufacturing process, since the process of fixing the cable to the conductive terminal is not required, the wire soldering process is saved, so that the manufacturing cost can be greatly reduced, and the poor soldering of the prior art is also solved. The problem of reduced production yield and increased manufacturing costs.

請參照第一圖至第四圖,本創作提供一種電連接器1,此電連接器1包含絕緣本體2、複數個導電端子3、軟性排線4以及金屬殼體5。Referring to the first to fourth figures, the present invention provides an electrical connector 1 comprising an insulative housing 2, a plurality of conductive terminals 3, a flexible cable 4, and a metal housing 5.

絕緣本體2之前端具有一對接部21,絕緣本體2之後端設有一容置槽22,複數個端子插槽23係自對接部21延伸至容置槽22以貫通絕緣本體2之前後端。The front end of the insulative housing 2 has a pair of connecting portions 21, and the rear end of the insulative housing 2 is provided with a receiving slot 22, and the plurality of terminal slots 23 extend from the mating portion 21 to the receiving slot 22 to penetrate the front end of the insulative housing 2.

複數個導電端子3組裝於該些端子插槽23內,其中每一個導電端子3具有一接觸部31、一搭接部32及一干涉部33,導電端子3之接觸部31位於對接部21之端子插槽23內,導電端子3之搭接部32位於容置槽22之端子插槽23內,干涉部33設置於接觸部31與搭接部32之間,搭接部32上設有二彎折部34,其中之一彎折部34係靠近於干涉部33,另一彎折部34則是遠離於干涉部33,此二彎折部34係分別設置於搭接部32的兩側,且二彎折部34之間相距一定距離,如此設計以得到較佳之固定軟性排線4的效果。A plurality of conductive terminals 3 are assembled in the terminal slots 23, wherein each of the conductive terminals 3 has a contact portion 31, a lap portion 32 and an interference portion 33. The contact portion 31 of the conductive terminal 3 is located at the mating portion 21. In the terminal slot 23, the lap portion 32 of the conductive terminal 3 is located in the terminal slot 23 of the accommodating slot 22, the interference portion 33 is disposed between the contact portion 31 and the lap portion 32, and the lap portion 32 is provided with two The bent portion 34 has one of the bent portions 34 close to the interference portion 33, and the other bent portion 34 is away from the interference portion 33. The two bent portions 34 are respectively disposed on both sides of the overlapping portion 32. And the two bent portions 34 are spaced apart from each other by a certain distance, so as to obtain a better effect of fixing the flexible flexible wires 4.

軟性排線4之前端係設置於容置槽22內,且軟性排線4係位於該些導電端子3之上,其中軟性排線4之前端具有複數個接點41,軟性排線4之前端係設置於該些導電端子3之搭接部32上,並使該些接點41各別對應於該些導電端子3之搭接部32設置。此外,軟性排線4對應於導電端子3之搭接部32上之二彎折部34設有二開口42,其中之一開口42係靠近於接點41之前端且穿過接點41,另一開口42靠近於接點41之後端且位於接點41之長度方向上。彎折部34穿過開口42且經過折彎以將軟性排線4抵壓固定於導電端子3上,如第五圖與第六圖所示,其中彎折部34係同 時可以抵壓接觸於接點41,使得接點41可電性連接於導電端子3。The front end of the flexible cable 4 is disposed in the accommodating slot 22, and the flexible cable 4 is located on the conductive terminals 3, wherein the flexible cable 4 has a plurality of contacts 41 at the front end and the front end of the flexible cable 4 The contacts are disposed on the overlapping portions 32 of the conductive terminals 3, and the contacts 41 are respectively disposed corresponding to the overlapping portions 32 of the conductive terminals 3. In addition, the flexible cable 4 corresponding to the two bent portions 34 of the lap portion 32 of the conductive terminal 3 is provided with two openings 42, one of which is close to the front end of the joint 41 and passes through the joint 41, and An opening 42 is adjacent to the rear end of the joint 41 and is located in the length direction of the joint 41. The bent portion 34 passes through the opening 42 and is bent to fix the flexible cable 4 to the conductive terminal 3 as shown in the fifth and sixth figures, wherein the bent portion 34 is the same The contact 41 can be pressed against the contact 41 so that the contact 41 can be electrically connected to the conductive terminal 3.

在本實施例中,此軟性排線4之接點41係以背對於搭接部32的方式設置於搭接部32之上方,導電端子3之彎折部34係包括一連接部341及一止退部342,連接部341設置於搭接部32上且穿過開口42向上延伸,止退部342設置於連接部341上且經過折彎後朝向導電端子3的長度方向延伸,且二止退部342的末端係彼此相對設置,如此設計可得到較佳的空間設計及固定軟性排線4的效果。二止退部342係延伸至接點41上且接觸接點41以形成電性導通,由於彎折部34係直接接觸於接點41,使得導電端子3與軟性排線4之間形成電性導通。然不限於此,另一種選擇是,此軟性排線4之接點41亦可選擇以面對於搭接部32的方式設置於搭接部32上以直接接觸搭接部32,同樣也可使得導電端子3電性連接於軟性排線4。In this embodiment, the contact 41 of the flexible cable 4 is disposed above the lap portion 32 so as to face the lap portion 32. The bent portion 34 of the conductive terminal 3 includes a connecting portion 341 and a The connecting portion 341 is disposed on the overlapping portion 32 and extends upward through the opening 42. The stopping portion 342 is disposed on the connecting portion 341 and extends after bending to extend in the longitudinal direction of the conductive terminal 3, and The ends of the retreats 342 are disposed opposite each other, and the design is such that a better space design and the effect of fixing the flexible cable 4 are obtained. The second retreating portion 342 extends to the contact 41 and contacts the contact 41 to form electrical conduction. Since the bent portion 34 directly contacts the contact 41, the electrical connection between the conductive terminal 3 and the flexible cable 4 is formed. Turn on. The invention is not limited thereto. Alternatively, the contact 41 of the flexible cable 4 may be selectively disposed on the lap 32 in a manner to face the lap 32 to directly contact the lap 32, as well as The conductive terminal 3 is electrically connected to the flexible cable 4.

金屬殼體5組裝於絕緣本體2上,其中金屬殼體5包括一上殼體51及一下殼體52,上殼體51組裝於導電端子3與軟性排線4之上方,下殼體52組裝於絕緣本體2下,且上殼體51與下殼體52之間係互相卡合接觸以形成電性導通,金屬殼體5係用以保護軟性排線4之接點41與導電端子3之搭接部32之間免於受到電磁波的干擾。此外,一保護層6設置於上殼體51之面對於導電端子3之內側面上,以保護導電端子3 避免與上殼體51之間形成電性接觸導通而造成短路的問題。The metal casing 5 is assembled on the insulative housing 2, wherein the metal casing 5 includes an upper casing 51 and a lower casing 52. The upper casing 51 is assembled above the conductive terminal 3 and the flexible cable 4, and the lower casing 52 is assembled. Under the insulative housing 2, and the upper housing 51 and the lower housing 52 are in contact with each other to form electrical conduction, and the metal housing 5 is used to protect the contact 41 and the conductive terminal 3 of the flexible cable 4. The lap portions 32 are protected from electromagnetic waves. In addition, a protective layer 6 is disposed on the inner surface of the upper case 51 for the conductive terminal 3 to protect the conductive terminal 3 A problem of short circuit caused by electrical contact conduction with the upper casing 51 is avoided.

綜上所述,本創作之電連接器其係使用軟性排線取代原先使用的複數條線纜,在軟性排線上形成開口,在導電端子上形成彎折部,並使彎折部穿過開口且經過折彎後將軟性排線固定於導電端子上,同時彎折部可使得軟性排線之接點電性連接於導電端子,如此即可完成具有與習知連接器相同功能作用之電連接器,因此本創作不需要將線纜焊接固定於導電端子上,由於節省了線纜焊接製程的設計,所以可大幅減少製造成本,同時也解決了習知技術之焊接不良所導致的生產良率下降與製造成本增加的問題。In summary, the electrical connector of the present invention uses a flexible cable to replace the plurality of cables originally used, forming an opening on the flexible cable, forming a bent portion on the conductive terminal, and allowing the bent portion to pass through the opening After the bending, the flexible cable is fixed on the conductive terminal, and the bent portion can electrically connect the contact of the flexible cable to the conductive terminal, so that the electrical connection with the same function as the conventional connector can be completed. Therefore, the present invention does not need to solder the cable to the conductive terminal, which saves the design of the cable soldering process, thereby greatly reducing the manufacturing cost, and also solving the production yield caused by the poor soldering of the prior art. The problem of falling and increasing manufacturing costs.

上述詳細說明為針對本創作一種較佳之可行實施例說明而已,惟該實施例並非用以限定本創作之申請專利範圍,凡其它未脫離本創作所揭示之技藝精神下所完成之均等變化與修飾變更,均應包含於本創作所涵蓋之專利範圍中。The above detailed description is intended to illustrate a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and other equivalents and modifications may be made without departing from the spirit of the invention. Changes are to be included in the scope of patents covered by this creation.

1‧‧‧電連接器1‧‧‧Electrical connector

2‧‧‧絕緣本體2‧‧‧Insulated body

21‧‧‧對接部21‧‧‧Docking Department

22‧‧‧容置槽22‧‧‧ accommodating slots

23‧‧‧端子插槽23‧‧‧Terminal slot

3‧‧‧導電端子3‧‧‧Electrical terminals

31‧‧‧接觸部31‧‧‧Contacts

32‧‧‧搭接部32‧‧‧ lap joint

33‧‧‧干涉部33‧‧‧Interference Department

34‧‧‧彎折部34‧‧‧Bending

341‧‧‧連接部341‧‧‧Connecting Department

342‧‧‧止退部342‧‧‧Retreating Department

4‧‧‧軟性排線4‧‧‧Soft cable

41‧‧‧接點41‧‧‧Contacts

42‧‧‧開口42‧‧‧ openings

5‧‧‧金屬殼體5‧‧‧Metal housing

51‧‧‧上殼體51‧‧‧Upper casing

52‧‧‧下殼體52‧‧‧ Lower case

6‧‧‧保護層6‧‧‧Protective layer

第一圖係本創作之電連接器的立體示意圖。The first figure is a perspective view of the electrical connector of the present invention.

第二圖係第一圖之電連接器的立體分解示意圖。The second figure is a perspective exploded view of the electrical connector of the first figure.

第三圖係第二圖之電連接器之導電端子的立體示意圖。The third figure is a perspective view of the conductive terminals of the electrical connector of the second figure.

第四圖係第一圖之電連接器沿著AA線段的剖面示意圖。The fourth figure is a schematic cross-sectional view of the electrical connector of the first figure along the AA line segment.

第五圖係第二圖之導電端子之彎折部穿過軟性排線之開口的部份立體示意圖。The fifth figure is a partial perspective view of the bent portion of the conductive terminal of the second figure passing through the opening of the flexible cable.

第六圖係第五圖之導電端子之彎折部經過折彎後以將軟性排線固定於導電端子上的部份立體示意圖。The sixth figure is a partial perspective view of the bent portion of the conductive terminal of the fifth figure after being bent to fix the flexible cable to the conductive terminal.

1‧‧‧電連接器1‧‧‧Electrical connector

2‧‧‧絕緣本體2‧‧‧Insulated body

21‧‧‧對接部21‧‧‧Docking Department

22‧‧‧容置槽22‧‧‧ accommodating slots

23‧‧‧端子插槽23‧‧‧Terminal slot

3‧‧‧導電端子3‧‧‧Electrical terminals

4‧‧‧軟性排線4‧‧‧Soft cable

41‧‧‧接點41‧‧‧Contacts

42‧‧‧開口42‧‧‧ openings

51‧‧‧上殼體51‧‧‧Upper casing

52‧‧‧下殼體52‧‧‧ Lower case

6‧‧‧保護層6‧‧‧Protective layer

Claims (10)

一種電連接器,包括:一絕緣本體,其具有複數個端子插槽;複數個導電端子,組裝於該些端子插槽內,該導電端子具有至少一彎折部;一軟性排線,設置於該些導電端子上,該軟性排線對應於該導電端子之該彎折部設有一開口,該彎折部穿過該開口且將該軟性排線固定於該導電端子上,該軟性排線具有複數個接點,該彎折部抵壓於該接點使得該接點電性連接於該導電端子;及一殼體,組裝於該絕緣本體上。An electrical connector includes: an insulative housing having a plurality of terminal slots; a plurality of conductive terminals assembled in the terminal slots, the conductive terminals having at least one bent portion; and a flexible cable disposed on the In the conductive terminals, the flexible cable is provided with an opening corresponding to the bent portion of the conductive terminal, the bent portion passes through the opening and the flexible cable is fixed on the conductive terminal, and the flexible cable has a plurality of contacts, the bent portion is pressed against the contact such that the contact is electrically connected to the conductive terminal; and a housing is assembled on the insulating body. 如請求項1所述之電連接器,其中該軟性排線之前端具有該些接點,該軟性排線之前端係設置於該些導電端子上,並使該些接點各別對應於該些導電端子設置。The electrical connector of claim 1, wherein the flexible cable has a plurality of contacts at a front end, and the flexible cable is disposed on the conductive terminals, and the contacts respectively correspond to the These conductive terminals are set. 如請求項2所述之電連接器,其中該導電端子具有一接觸部、一搭接部及一干涉部,該干涉部設置於該接觸部與該搭接部之間,該接點係設置於該搭接部之上。The electrical connector of claim 2, wherein the conductive terminal has a contact portion, a lap portion and an interference portion, the interference portion is disposed between the contact portion and the lap portion, and the contact portion is disposed Above the lap. 如請求項3所述之電連接器,其中該絕緣本體具有一對接部及一容置槽,該些端子插槽係自該對接部延伸至該容置槽,該導電端子之該接觸部位於該對接部之該端子插槽內,該導電端子之該搭接部位於該容置槽之該端子插槽內,該軟性排線之前端係設置於該容置槽內,該接點係對應於該搭接部設置。The electrical connector of claim 3, wherein the insulative housing has a pair of connecting portions and a receiving slot, the terminal slots extending from the mating portion to the receiving slot, the contact portion of the conductive terminal being located In the terminal slot of the mating portion, the overlapping portion of the conductive terminal is located in the terminal slot of the receiving slot, and the front end of the flexible cable is disposed in the receiving slot, and the contact corresponds to Set at the lap joint. 如請求項3所述之電連接器,其中該搭接部上設有二該彎折部,其中之一該彎折部係靠近於該干涉部,另一該彎折部係遠離於該干涉部。The electrical connector of claim 3, wherein the lap portion is provided with two bending portions, one of the bending portions is close to the interference portion, and the other bending portion is away from the interference portion. unit. 如請求項5所述之電連接器,其中該彎折部包括一連接部及一止退部,該連接部設置於該搭接部上且穿過該開口向上延伸,該止退部設置於該連接部上且經過折彎後朝向該導電端子的長度方向延伸。The electrical connector of claim 5, wherein the bending portion comprises a connecting portion and a stopping portion, the connecting portion is disposed on the overlapping portion and extends upward through the opening, the stopping portion is disposed on the The connecting portion extends in the longitudinal direction of the conductive terminal after being bent. 如請求項6所述之電連接器,其中該軟性排線對應於該搭接部之二該彎折部設有二該開口,其中之一該開口係靠近於該接點之前端且穿過該接點,另一該開口係靠近於該接點之後端且位於該接點之長度方向上。The electrical connector of claim 6, wherein the flexible cable corresponds to the lap portion, the bent portion is provided with two openings, and one of the openings is adjacent to the front end of the contact and passes through The contact, the other opening is adjacent to the rear end of the contact and located in the length direction of the contact. 如請求項6所述之電連接器,其中二該彎折部係分別設置於該搭接部的兩側,且二該止退部的末端係彼此相對設置。The electrical connector of claim 6, wherein the two bent portions are respectively disposed on two sides of the overlapping portion, and the ends of the two retaining portions are disposed opposite to each other. 如請求項8所述之電連接器,其中該接點係背對於該搭接部且位於該搭接部之上方,二該止退部係延伸至該接點上且接觸該接點形成電性導通。The electrical connector of claim 8, wherein the contact is opposite to the lap and located above the lap, and the detaching portion extends to the contact and contacts the contact to form electricity. Sexual conduction. 如請求項1至請求項9中任一項所述之電連接器,其中該彎折部係直接接觸於該接點,使得該導電端子與該軟性排線之間形成電性導通。The electrical connector of any one of claims 1 to 9, wherein the bent portion is in direct contact with the contact such that electrical conduction between the conductive terminal and the flexible cable is formed.
TW101212811U 2012-07-02 2012-07-02 Electrical connector TWM454019U (en)

Priority Applications (1)

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TWM454019U true TWM454019U (en) 2013-05-21

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TW101212811U TWM454019U (en) 2012-07-02 2012-07-02 Electrical connector

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