TWM452808U - Air pre-heating type coating device - Google Patents

Air pre-heating type coating device Download PDF

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Publication number
TWM452808U
TWM452808U TW101219595U TW101219595U TWM452808U TW M452808 U TWM452808 U TW M452808U TW 101219595 U TW101219595 U TW 101219595U TW 101219595 U TW101219595 U TW 101219595U TW M452808 U TWM452808 U TW M452808U
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Taiwan
Prior art keywords
compressed air
paint
tube
disposed
heating device
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TW101219595U
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Chinese (zh)
Inventor
jian-quan Wei
Xiu-Cheng Zhong
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Taiwan Self Locking Fasteners Industry Co Ltd
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Priority to TW101219595U priority Critical patent/TWM452808U/en
Publication of TWM452808U publication Critical patent/TWM452808U/en

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Description

空氣預熱式塗佈裝置 Air preheating coating device

本創作有關於噴塗加工的技術領域,尤指一種用於噴塗加工的噴塗裝置。 This creation has a technical field of spray processing, especially a spray device for spray processing.

現有技術中有一種螺絲,該螺絲的外螺紋部上噴塗有具有防鬆、防漏或防蝕效果之材料,在現行的塗佈加工方法中,首先在待加工的螺絲上予以先行加熱預熱,同時將呈粉狀之塗料以壓縮空氣噴塗在螺絲工件之外螺紋部上,透過已加熱的螺絲工件,令塗料被熔化以均勻包覆於外螺紋部上並形成為一塗料層,透過塗料層提供螺絲與相互連接的物件間,可達到穩固結合防止螺絲自然鬆脫、防止液體自螺絲結合處洩漏或防止螺絲鏽蝕等功效。 In the prior art, there is a screw, and the external thread portion of the screw is sprayed with a material having anti-loose, anti-leakage or anti-corrosion effect. In the current coating processing method, the screw to be processed is first heated and preheated. At the same time, the powdered coating is sprayed with compressed air on the threaded portion of the screw workpiece, and the heated workpiece is melted to evenly coat the externally threaded portion and form a coating layer through the coating layer. Provides a combination of screws and interconnected objects to achieve a stable combination to prevent the screws from loosening naturally, to prevent liquid from leaking from the screw joints, or to prevent the screws from rusting.

然而,在實際操作上述塗佈方法時,由於小螺絲工件的體積小且蓄熱少,壓縮空氣接觸至螺絲工件表面時導致螺絲工件溫度驟降,導致塗料無法被確實加熱熔化形成塗料層,而無法達到預期的附著力,因此現行的塗佈方法存在有加工小螺絲困難的缺點,實有待加以改良。 However, in the actual operation of the above coating method, since the small screw workpiece has a small volume and less heat storage, the contact of the compressed air to the surface of the screw workpiece causes a sudden drop in the temperature of the screw workpiece, so that the paint cannot be heated and melted to form a coating layer, and cannot be The desired adhesion is achieved, so the current coating method has the disadvantage of being difficult to machine small screws, and needs to be improved.

有鑑於現有技術的塗佈加工方法中存在有無法確實熔化塗料的缺點,本創作設計有一種空氣預熱式塗佈裝置,其可預先加熱壓縮空氣及塗料,達到塗料可確實熔化的創作目的。 In view of the shortcomings of the prior art coating processing method that the coating cannot be reliably melted, the present invention has an air preheating coating device which can preheat the compressed air and the coating to achieve the purpose of the coating being able to be surely melted.

為達到上述的創作目的,本創作之空氣預熱式塗佈裝置所運用的技 術手段包括有:設置一壓縮空氣管、一塗料容器及一加熱裝置;該壓縮空氣管為一中空管體,其兩端分別為輸入端及輸出端,該輸入端供連接氣壓源,該輸出端設有一噴嘴;該塗料容器具有一塗料入口及一塗料出口,該塗料出口與壓縮空氣管內部相通,該加熱裝置設置於壓縮空氣管上。 In order to achieve the above-mentioned creative purpose, the technique of the air preheating coating device of the present invention is utilized. The method includes: providing a compressed air tube, a paint container and a heating device; the compressed air tube is a hollow tube body, the two ends of which are respectively an input end and an output end, wherein the input end is connected to the air pressure source, The output end is provided with a nozzle; the paint container has a paint inlet and a paint outlet, and the paint outlet communicates with the inside of the compressed air pipe, and the heating device is disposed on the compressed air pipe.

所述之空氣預熱式塗佈裝置,其中壓縮空氣管上設有文氏管,該塗料容器之塗料出口與文氏管相通。 In the air preheating coating device, the compressed air tube is provided with a venturi, and the paint outlet of the paint container is connected to the venturi.

所述之空氣預熱式塗佈裝置,其中該塗料容器為一漏斗狀管體,該塗料容器之塗料入口的內徑大於塗料出口的內徑。 The air preheating coating device, wherein the paint container is a funnel-shaped tube, and an inner diameter of the paint inlet of the paint container is larger than an inner diameter of the paint outlet.

所述之空氣預熱式塗佈裝置,其中該加熱裝置安裝於壓縮空氣管內部。 The air preheating coating device, wherein the heating device is installed inside a compressed air tube.

所述之空氣預熱式塗佈裝置,其中該加熱裝置為一電熱線,該電熱線呈螺旋狀且沿壓縮空氣管之長軸向設置於壓縮空氣管的外壁面上。 The air preheating coating device, wherein the heating device is a heating wire, the heating wire is spiral and disposed on an outer wall surface of the compressed air pipe along a long axial direction of the compressed air pipe.

所述之空氣預熱式塗佈裝置,其中於該加熱裝置上設有一溫控器,於該噴嘴上設有一感溫器,該溫控器與感溫器相互電連接。 In the air preheating coating device, a temperature controller is disposed on the heating device, and a temperature sensor is disposed on the nozzle, and the temperature controller and the temperature sensor are electrically connected to each other.

所述之空氣預熱式塗佈裝置,其中於該壓縮空氣管上設有流量調整閥。 The air preheating coating device, wherein a flow regulating valve is disposed on the compressed air pipe.

藉上述技術手段的運用,由於該加熱裝置可預先加熱壓縮空氣以及待噴塗之塗料,加熱後的壓縮空氣與工件接觸後,使預熱之工件的溫度降低趨緩,提供工件能夠被確實加溫至預定溫度,並使塗料確實熔化形成為一塗料層,本創作可有效解決小螺絲噴塗加工困難之缺點,具有相當的實用性。 By the use of the above technical means, since the heating device can preheat the compressed air and the paint to be sprayed, the heated compressed air contacts the workpiece, so that the temperature of the preheated workpiece is slowed down, and the workpiece can be reliably heated. By the predetermined temperature, and the coating is surely melted to form a coating layer, the present invention can effectively solve the shortcomings of the small screw spraying process, and has considerable practicability.

10‧‧‧壓縮空氣管 10‧‧‧Compressed air tube

100‧‧‧輸入端 100‧‧‧ input

101‧‧‧輸出端 101‧‧‧ Output

102‧‧‧文氏管 102‧‧‧ venturi tube

11‧‧‧噴嘴 11‧‧‧Nozzles

110‧‧‧開口 110‧‧‧ openings

12‧‧‧感溫器 12‧‧‧Thermometer

20‧‧‧塗料容器 20‧‧‧ paint containers

21‧‧‧塗料入口 21‧‧‧ paint entrance

22‧‧‧塗料出口 22‧‧‧ Paint exports

30‧‧‧加熱裝置 30‧‧‧ heating device

31‧‧‧流量調整閥 31‧‧‧Flow adjustment valve

40‧‧‧工件 40‧‧‧Workpiece

41‧‧‧待噴塗部位 41‧‧‧Spots to be sprayed

圖1為本創作的立體外觀圖。 Figure 1 is a perspective view of the creation of the present invention.

圖2為本創作的側視結構示意圖。 Figure 2 is a schematic side view of the creation of the present invention.

圖3為本創作運用在待加工工件的實施例示意圖。 FIG. 3 is a schematic view of an embodiment of the work applied to the workpiece to be processed.

本創作為一種空氣預熱式塗佈裝置,請參閱圖1及圖2所示,其包括有一壓縮空氣管10、一塗料容器20及一加熱裝置30。 The present invention is an air preheating coating device, as shown in FIGS. 1 and 2, which includes a compressed air tube 10, a paint container 20, and a heating device 30.

該壓縮空氣管10為一中空管體,其兩端分別為一輸入端100及一輸出端101,位於輸入端100及輸出端101之間的管體形成有一文氏管102,該文氏管102之兩端管內截面積較大而中央處之管內截面積較小,該輸入端100供連接氣壓源(圖中未示),該輸出端101設有一噴嘴11,該噴嘴11具有一開口110,開口110的大小及形狀可依據待加工之螺絲的不同而設計,於該開口110處之壁面上設有一感溫器12,該感溫器12為現有技術,該感溫器12可感測由噴嘴11噴出之壓縮空氣之溫度,於本創作的較佳實施例中,該壓縮空氣管10為金屬銅管體,於該壓縮空氣管10上進一步設有流量調整閥31。 The compressed air tube 10 is a hollow tube body, and the two ends thereof are respectively an input end 100 and an output end 101. The tube body between the input end 100 and the output end 101 forms a venturi 102. The cross-sectional area of the tube at both ends of the tube 102 is large and the cross-sectional area of the tube at the center is small. The input end 100 is connected to a gas pressure source (not shown), and the output end 101 is provided with a nozzle 11 having An opening 110, the size and shape of the opening 110 can be designed according to the screw to be processed, and a temperature sensor 12 is disposed on the wall surface of the opening 110. The temperature sensor 12 is prior art, and the temperature sensor 12 is The temperature of the compressed air ejected from the nozzle 11 can be sensed. In the preferred embodiment of the present invention, the compressed air tube 10 is a metal copper tube body, and a flow regulating valve 31 is further disposed on the compressed air tube 10.

該塗料容器20為一中空管體,管體上設有一塗料入口21及一塗料出口22,該塗料出口22連接文氏管102且與壓縮空氣管10相連通,該塗料出口22與壓縮空氣管10內部相通,於本創作的較佳實施例中,該塗料容器20為一呈漏斗狀之上寬下窄管體,該塗料入口21的內徑大於塗料出口22的內徑。 The paint container 20 is a hollow tube body. The tube body is provided with a paint inlet 21 and a paint outlet 22. The paint outlet 22 is connected to the venturi 102 and communicates with the compressed air tube 10, and the paint outlet 22 and the compressed air The tube 10 is internally connected. In the preferred embodiment of the present invention, the paint container 20 is a narrow, narrow tube having a funnel shape, and the inner diameter of the paint inlet 21 is larger than the inner diameter of the paint outlet 22.

該加熱裝置30為一電熱線,該電熱線呈螺旋狀且沿壓縮空氣管10之長軸向設置於壓縮空氣管10的外壁面上,該加熱裝置30可透過電熱線之加熱以提高該壓縮空氣管10及其內部所通過空氣的溫度;於本創作的具體實施例中,進一步於該加熱裝置30上設有溫控器(圖中未示),該溫控器與該加熱裝 置30及感溫器12電連接。 The heating device 30 is a heating wire which is spirally disposed on the outer wall surface of the compressed air pipe 10 along the long axis of the compressed air pipe 10. The heating device 30 can be heated by the heating wire to improve the compression. The temperature of the air passing through the air tube 10 and the inside thereof; in the specific embodiment of the present invention, a further thermostat (not shown) is disposed on the heating device 30, the temperature controller and the heating device The 30 and the temperature sensor 12 are electrically connected.

本創作之空氣預熱式塗佈裝置在實際使用時,請參閱圖2及圖3所示,該噴嘴11朝向於待加工之一工件40之待噴塗部位41,於本創作的具體實施例中,該工件40為一螺絲,該待噴塗部位41為螺絲之外螺紋部。首先先行加熱預熱待加工的工件40,令該工件40之表面溫度加熱至高於該塗料之熔點溫度,該氣壓源輸出壓縮空氣至壓縮空氣管10中,壓縮空氣由輸入端100經文氏管102朝向輸出端101的方向流動,呈粉狀固態之塗料由塗料入口21輸入塗料容器20中,塗料輸入至該文氏管102內部,壓縮空氣經過文氏管102時可吸取粉狀塗料,該加熱裝置30可加熱壓縮空氣管10及其內部空間通過的空氣,因此該加熱裝置30可將壓縮空氣及塗料預先進行乾燥及加熱,壓縮空氣由噴嘴11噴出時可同時將粉狀塗料噴塗在工件40之待噴塗部位41上,由於壓縮空氣及塗料於噴塗前已預先加熱,提供壓縮空氣接觸工件40後不會導致工件40的溫度驟降,該待噴塗部位41之表面溫度仍高於塗料之熔點溫度,因此塗料可被加熱熔化以均勻包覆於待噴塗部位41表面上形成為一塗料層;該感溫器12可感測噴嘴11開口110周圍區域之溫度,當其感測之溫度下降至一定程度時,感溫器12可啟動溫控器,該溫控器提高加熱裝置30之加熱溫度至一定程度後即關閉,以維持該壓縮空氣管10之內部空間通過的壓縮空氣及塗料之溫度。藉由上述技術手段,提供工件40能夠被加溫至預定溫度,使塗料確實熔化形成為一塗料層,藉此提高塗料之附著力。 In the actual use of the air preheating coating device of the present invention, please refer to FIG. 2 and FIG. 3, the nozzle 11 faces the portion 41 to be painted of a workpiece 40 to be processed, in a specific embodiment of the present creation. The workpiece 40 is a screw, and the portion to be painted 41 is a threaded portion of the screw. First, the workpiece 40 to be processed is heated and preheated, and the surface temperature of the workpiece 40 is heated to be higher than the melting point temperature of the coating. The air pressure source outputs compressed air to the compressed air tube 10, and the compressed air is input from the input end 100 through the venturi. 102 flows toward the output end 101, and the powdery solid coating is introduced into the paint container 20 from the paint inlet 21, and the paint is input into the interior of the venturi 102. When the compressed air passes through the venturi 102, the powder paint can be sucked. The heating device 30 can heat the air passing through the compressed air pipe 10 and the internal space thereof. Therefore, the heating device 30 can pre-dry and heat the compressed air and the paint. When the compressed air is sprayed from the nozzle 11, the powder paint can be sprayed on the workpiece at the same time. 40, on the sprayed portion 41, since the compressed air and the paint are preheated before spraying, providing compressed air to contact the workpiece 40 does not cause a sudden drop in the temperature of the workpiece 40, and the surface temperature of the portion to be sprayed 41 is still higher than that of the paint. a melting point temperature, so that the coating material can be heated and melted to uniformly coat the surface of the portion to be painted 41 to form a coating layer; the temperature sensor 12 can sense the nozzle 11 The temperature of the area around the opening 110, when the sensed temperature drops to a certain extent, the temperature sensor 12 can activate the temperature controller, the temperature controller increases the heating temperature of the heating device 30 to a certain extent, then closes to maintain the temperature The temperature of the compressed air and the paint passing through the internal space of the compressed air pipe 10. By the above technical means, the workpiece 40 can be heated to a predetermined temperature so that the coating is surely melted to form a coating layer, thereby improving the adhesion of the coating.

在本創作的再設計中,該加熱裝置亦可設置在壓縮空氣管中,在加熱裝置位於壓縮空氣管的結構設計中,壓縮空氣管即不須使用銅管,管體的材料可為玻璃、金屬或高分子材料,若為金屬管體,則管體外壁面上包覆設有保溫隔熱材或塗絕熱膜,使其形成絕緣。 In the redesign of the present invention, the heating device can also be disposed in a compressed air tube. In the structural design of the heating device in the compressed air tube, the compressed air tube does not need to use a copper tube, and the material of the tube body can be glass, If the metal or polymer material is a metal pipe body, the outer wall surface of the pipe is covered with a heat insulating material or a heat insulating film to form an insulation.

以上所述僅是本創作的較佳實施例而已,並非對本創作做任何形式上的限制,雖然本創作已以較佳實施例揭露如上,然而並非用以限定本創作,任何熟悉本專業的技術人員,在不脫離本創作技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本創作技術方案的內容,依據本創作的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本創作技術方案的範圍內。 The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Although the present invention has been disclosed above in the preferred embodiment, it is not intended to limit the present invention, and any technique familiar to the art. A person skilled in the art can make some modifications or modifications to equivalent embodiments by using the technical content disclosed above, but the content of the present invention is not deviated from the present invention. Technical simplifications Any simple modifications, equivalent changes and modifications made to the above embodiments are still within the scope of the present technical solution.

10‧‧‧壓縮空氣管 10‧‧‧Compressed air tube

100‧‧‧輸入端 100‧‧‧ input

101‧‧‧輸出端 101‧‧‧ Output

11‧‧‧噴嘴 11‧‧‧Nozzles

110‧‧‧開口 110‧‧‧ openings

12‧‧‧感溫器 12‧‧‧Thermometer

20‧‧‧塗料容器 20‧‧‧ paint containers

21‧‧‧塗料入口 21‧‧‧ paint entrance

30‧‧‧加熱裝置 30‧‧‧ heating device

31‧‧‧溫控器 31‧‧‧ thermostat

Claims (8)

一種空氣預熱式塗佈裝置,其包括有一壓縮空氣管、一塗料容器及一加熱裝置;該壓縮空氣管為一中空管體,其兩端分別為輸入端及輸出端,該輸入端供連接氣壓源,該輸出端設有一噴嘴;該塗料容器具有一塗料入口及一塗料出口,該塗料出口與壓縮空氣管內部相通,該加熱裝置設置於壓縮空氣管上。 An air preheating coating device comprises a compressed air tube, a paint container and a heating device; the compressed air tube is a hollow tube body, the two ends of which are respectively an input end and an output end, wherein the input end is provided A gas pressure source is connected, and the output end is provided with a nozzle; the paint container has a paint inlet and a paint outlet, and the paint outlet communicates with the inside of the compressed air pipe, and the heating device is disposed on the compressed air pipe. 如請求項1所述之空氣預熱式塗佈裝置,其中壓縮空氣管上設有文氏管,該塗料容器之塗料出口與文氏管相通。 The air preheating coating apparatus of claim 1, wherein the compressed air tube is provided with a venturi, and the paint outlet of the paint container is in communication with the venturi. 如請求項2所述之空氣預熱式塗佈裝置,其中該塗料容器為一漏斗狀管體,該塗料容器之塗料入口的內徑大於塗料出口的內徑。 The air preheating coating apparatus according to claim 2, wherein the paint container is a funnel-shaped tube, and an inner diameter of the paint inlet of the paint container is larger than an inner diameter of the paint outlet. 如請求項1至3中任一項所述之空氣預熱式塗佈裝置,其中該加熱裝置安裝於壓縮空氣管內部。 The air preheating coating apparatus according to any one of claims 1 to 3, wherein the heating apparatus is installed inside the compressed air tube. 如請求項1至3中任一項所述之空氣預熱式塗佈裝置,其中該加熱裝置為一電熱線,該電熱線呈螺旋狀且沿壓縮空氣管之長軸向設置於壓縮空氣管的外壁面上。 The air preheating coating apparatus according to any one of claims 1 to 3, wherein the heating device is a heating wire, the heating wire is spiral and disposed in the compressed air tube along a long axial direction of the compressed air pipe. On the outer wall. 如請求項4所述之空氣預熱式塗佈裝置,其中於該加熱裝置上設有一溫控器,於該噴嘴上設有一感溫器,該溫控器與感溫器相互電連接。 The air preheating coating device according to claim 4, wherein a temperature controller is disposed on the heating device, and a temperature sensor is disposed on the nozzle, and the temperature controller and the temperature sensor are electrically connected to each other. 如請求項5所述之空氣預熱式塗佈裝置,其中於該加熱裝置上設有一溫控器,於該噴嘴上設有一感溫器,該溫控器與感溫器相互電連接。 The air preheating coating device according to claim 5, wherein a temperature controller is disposed on the heating device, and a temperature sensor is disposed on the nozzle, and the temperature controller and the temperature sensor are electrically connected to each other. 如請求項5所述之空氣預熱式塗佈裝置,其中於該壓縮空氣管上設有流量調整閥。 The air preheating coating apparatus according to claim 5, wherein a flow regulating valve is provided on the compressed air pipe.
TW101219595U 2012-10-11 2012-10-11 Air pre-heating type coating device TWM452808U (en)

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TW101219595U TWM452808U (en) 2012-10-11 2012-10-11 Air pre-heating type coating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW101219595U TWM452808U (en) 2012-10-11 2012-10-11 Air pre-heating type coating device

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TWM452808U true TWM452808U (en) 2013-05-11

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