TWM450461U - Water jet nozzle structure with prolonged service life - Google Patents

Water jet nozzle structure with prolonged service life Download PDF

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Publication number
TWM450461U
TWM450461U TW101222708U TW101222708U TWM450461U TW M450461 U TWM450461 U TW M450461U TW 101222708 U TW101222708 U TW 101222708U TW 101222708 U TW101222708 U TW 101222708U TW M450461 U TWM450461 U TW M450461U
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Taiwan
Prior art keywords
service life
nozzle structure
annular surface
torus
arcuate
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TW101222708U
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Chinese (zh)
Inventor
Guo-Yang Cong
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Guan Jian Prec Machinery Co Ltd
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Priority to TW101222708U priority Critical patent/TWM450461U/en
Publication of TWM450461U publication Critical patent/TWM450461U/en

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Description

可延長使用壽命的水刀噴嘴結構Water jet nozzle structure capable of prolonging service life

本新型有關於一種「可延長使用壽命的水刀噴嘴結構」,其涉及水刀切割設備中,噴嘴內部複合有多角度變化之結構技術者。The present invention relates to a "waterjet nozzle structure that can prolong the service life", and relates to a structural technician in which a multi-angle change is compounded inside a nozzle in a waterjet cutting device.

由於科技的進步,發展純熟的水刀切割技術已廣為應用。水刀切割技術的原理是將水經過超高壓增壓器加壓,致使水的壓力增壓到至少數萬磅,然後讓高壓水通過直徑約僅0.004英吋的細小噴嘴射出,以便能產生每秒約3000英呎的超高壓高速水柱,俾可應用在各種物質的切割。業界在實際應用上可能會視需要在水中加入高硬度細微研磨物,以增加其切割能力。Due to the advancement of technology, the development of sophisticated waterjet cutting technology has been widely used. The principle of waterjet cutting technology is to pressurize water through an ultra-high pressure supercharger, causing the pressure of the water to be pressurized to at least tens of thousands of pounds, and then let the high-pressure water be ejected through a small nozzle having a diameter of only about 0.004 inches, so that each can be produced. The ultra-high pressure high-speed water column of about 3,000 inches in seconds can be used for cutting various materials. In practice, the industry may add high-hardness fine abrasives to water as needed to increase its cutting ability.

利用水刀進行切割大致上具有下述優點:Cutting with a water jet has the following advantages:

一、以水刀進行切割,切割面相當平整且光滑,因此不須再加工磨平。First, the cutting with a water knife, the cutting surface is quite flat and smooth, so no need to process the smoothing.

二、以水刀進行切割,作業時幾乎不會產生熱量,因此可避免被切割材料的物理特性產生非預期的變化。Second, the water knife is used for cutting, and almost no heat is generated during the operation, so that unintended changes in the physical properties of the material to be cut can be avoided.

三、以水刀進行切割,作業時幾乎不會產生粉塵。Third, the water knife is used for cutting, and almost no dust is generated during the operation.

四、可配合電腦控制,可進行高精密度的切割。Fourth, it can be combined with computer control for high-precision cutting.

現有水刀設備中,相當關鍵的噴嘴結構,係由鑽石材料所製成,由於噴嘴需能承受超高壓水柱的沖擊與壓力,唯有硬度高的鑽石材料最為適合。請參考第一圖,該噴嘴1係開設於本體間10,噴嘴1包括有進水口11與出水口12,其間具有管體13。習知結構中,該進 水口11端緣都是形成有非弧形的環部14,該種環部14結構,存在尖銳或方正的角度,該種環部14結構,延用多年,未曾有同業再進行研創與改進。習知噴嘴1結構,使用壽命有限,且在水流回吸時,結構易於受到破壞。本案創作人認為,隨著科技的發展與知識的增長,各式產品的結構應都還有進步的可能。經創作人就國內、外專利資料庫檢索後發現,水刀設備用的噴嘴結構並無更佳、更理想的前案。創作人經過不斷實驗與摸索,發現習知噴嘴結構,進水口處環側之非弧狀角度(即環部14),並非理想的設計,其會使得噴嘴的使用壽命受到限制。In the existing waterjet equipment, the quite critical nozzle structure is made of diamond material. Because the nozzle needs to withstand the impact and pressure of the ultra-high pressure water column, only the diamond material with high hardness is most suitable. Referring to the first figure, the nozzle 1 is opened in the body 10, and the nozzle 1 includes a water inlet 11 and a water outlet 12 with a pipe body 13 therebetween. In the conventional structure, the advance The end edge of the nozzle 11 is formed with a non-arc-shaped ring portion 14, and the ring portion 14 has a sharp or square angle. The structure of the ring portion 14 has been extended for many years, and no other industry has been researched and improved. The conventional nozzle 1 structure has a limited service life and is susceptible to damage when the water flow is sucked back. The creators of this case believe that with the development of science and technology and the growth of knowledge, the structure of various products should have progress. After searching the domestic and foreign patent databases, the creators found that the nozzle structure used in the waterjet equipment has no better and more ideal predecessor. Through continuous experimentation and exploration, the creator discovered that the conventional nozzle structure and the non-arc angle of the ring side at the inlet (ie, the ring portion 14) are not ideal designs, which would limit the service life of the nozzle.

有鑑於此,創作人特針對噴嘴之結構進行無數次的實驗與研究,不斷變更結構設計,終而發現較之於習知者更理想的結構,故而有本案之產生。In view of this, the creator has carried out numerous experiments and researches on the structure of the nozzle, constantly changing the structural design, and finally found that the structure is more ideal than the conventional one, so the present case arises.

本新型「可延長使用壽命的水刀噴嘴結構」,其主要目的在於:就水刀切割設備中的噴嘴結構進行改善,改善的目標是為了達成延長使用壽命,並增進結構的穩定性。The main purpose of the novel "water jet nozzle structure for prolonging service life" is to improve the nozzle structure in the water jet cutting device, and the improvement objective is to achieve an extended service life and improve structural stability.

為達上述目的,本新型具體內容為:設計一種噴嘴結構,該噴嘴係開設於本體間,包括有進水口與出水口,其係將噴嘴內部壁面,複合設置有弧狀環面、第一環面與第二環面,其中該弧狀環面與第一環面具有特殊之導角與截角關係。藉此,本案之複合式結構設計,不但可增加結構之穩定性,並能有效延長噴嘴的使用壽命。In order to achieve the above object, the specific content of the present invention is: designing a nozzle structure, which is formed between the bodies, and includes a water inlet and a water outlet, which are provided with an arc-shaped torus and a first ring. The surface and the second torus, wherein the arcuate torus has a special lead angle and a truncated angle relationship with the first torus. Therefore, the composite structure design of the present case can not only increase the stability of the structure, but also effectively extend the service life of the nozzle.

謹就本新型「可延長使用壽命的水刀噴嘴結構」,及其所產生之功效,配合圖式,舉一本案之較佳實施例詳細說明如下。With regard to the novel "water jet nozzle structure which can prolong the service life" and the effects thereof, the preferred embodiment of the present invention will be described in detail below.

請參閱第二圖所示,本案「可延長使用壽命的水刀噴嘴結構」,該噴嘴2,係開設於本體20間,噴嘴2包括有進水口21與出水口22;其特徵為:自進水口21端至出水口22端,其內緣設有複合內壁體3,包括依序設置之:弧狀環面31、第一環面32以及第二環面34。Referring to the second figure, in the present invention, the structure of the water jet nozzle which can extend the service life, the nozzle 2 is disposed between the bodies 20, and the nozzle 2 includes a water inlet 21 and a water outlet 22; The water nozzle 21 ends to the water outlet 22 end, and the inner edge thereof is provided with a composite inner wall body 3, which is arranged in sequence: an arcuate annular surface 31, a first annular surface 32 and a second annular surface 34.

前述弧狀環面31,剖面為一導角結構;而第一環面32,連設於弧狀環面31下方;該弧狀環面31與第一環面32之傾斜角度,係朝向進水口21端斜置。The arcuate annular surface 31 has a cross-sectional angle structure; and the first annular surface 32 is connected under the arcuate annular surface 31; the angle of inclination of the arcuate annular surface 31 and the first annular surface 32 is oriented toward The nozzle 21 is inclined.

前述第二環面34,設於第一環面32下方,並鄰接至出水口22,該第二環面34之傾斜角度係朝向出水口22端斜置,又該第二環面34與第一環面32間之交接處,具有一分隔環33。The second annular surface 34 is disposed under the first annular surface 32 and adjacent to the water outlet 22, and the inclined angle of the second annular surface 34 is inclined toward the water outlet 22 end, and the second annular surface 34 and the second annular surface 34 At the junction of a toroid 32, there is a divider ring 33.

請配合第三圖,該弧狀環面31與第一環面32,可具有特殊之關係。該弧狀環面31連同第一環面32之延設長度,以圖面觀之其水平向直線距離可為A;又該弧狀環面31連同第一環面32之延設長度,以圖面觀之其垂直向直線距離可為B;若分隔環33間之水平直線孔距為C,創作人自行定義一公式為:(A+B)÷C=常數。藉由創作人所定義之前述公式,該A、B、C之數值,可依需要取得最適當之變化 值。Please cooperate with the third figure, the arcuate annulus 31 and the first annulus 32 may have a special relationship. The length of the arcuate annulus 31 together with the length of the first toroidal surface 32 can be A in the horizontal direction of the drawing; and the length of the arcuate torus 31 together with the length of the first toroid 32 is The vertical distance of the line view can be B; if the horizontal straight line spacing between the separation rings 33 is C, the creator defines a formula as: (A+B)÷C=constant. With the aforementioned formula defined by the creator, the values of A, B, and C can be optimally changed as needed. value.

將第三圖本案結構之弧狀環面31與第一環面32,對照於第一圖之習知環部14結構可知,本案之弧狀環面31與第一環面32,結構流暢圓潤,當水柱通過時明顯較不受破壞,自然優於第一圖之習知環部14;是以,本案確實可有效延長噴嘴2的使用壽命。According to the structure of the conventional annular portion 14 of the first figure, the arcuate annulus 31 and the first toroidal surface 32 of the present embodiment are smooth and round. When the water column passes, it is obviously not damaged, and naturally it is better than the conventional ring portion 14 of the first figure; therefore, the case can effectively extend the service life of the nozzle 2.

本案雖僅是將噴嘴內部壁面的形狀與結構提出改變,但因該改變產生之功效非可以預期,故,本案應認定為非能輕易完成,而具有進步性。Although the case only changes the shape and structure of the inner wall surface of the nozzle, the effect caused by the change is not expected. Therefore, the case should be considered as not easy to complete, and it is progressive.

綜上所述,本新型「可延長使用壽命的水刀噴嘴結構」在產業上確實得以利用,於申請前未曾見於刊物或公開使用,且非為公眾所知悉之技術。再者,本案有效解決先前技術中長期存在的問題並達成相關使用者與消費者長期的需求,得佐證本新型並非能輕易完成。本案完全符合專利法規定之「產業利用性」、「新穎性」與「進步性」等要件,爰依法提請專利,懇請 鈞局詳查,並儘早為准予專利之審定,以保護申請人之智慧財產權,俾勵創新。In summary, the novel "waterjet nozzle structure that can prolong the service life" is indeed utilized in the industry, has not been seen in publications or publicly used before the application, and is not a technology known to the public. Furthermore, this case effectively solves the long-standing problems in the prior art and achieves the long-term needs of relevant users and consumers. It is proved that the new model cannot be easily completed. The case is in full compliance with the requirements of "industry useability", "novelty" and "progressiveness" as stipulated in the Patent Law. The patents are submitted in accordance with the law, and the Bureau is invited to conduct a detailed investigation and to approve the patent as soon as possible to protect the wisdom of the applicant. Property rights, encourage innovation.

本新型雖藉由前述實施例來描述,但仍可變化其形態與細節,於不脫離本新型之精神而達成,並由熟悉此項技藝之人士可了解。前述本案之較佳實施例,僅係藉本案原理可以具體實施的方式之一,但並不以此為限制,應依後附之申請專利範圍所界定為準。The present invention is described by the foregoing embodiments, but it is to be understood that the form and details may be varied without departing from the spirit of the invention, and will be understood by those skilled in the art. The preferred embodiment of the present invention is only one of the ways in which the present invention can be implemented in a specific manner, but is not limited thereto, and should be defined in the scope of the appended patent application.

1‧‧‧噴嘴1‧‧‧ nozzle

10‧‧‧本體10‧‧‧ Ontology

11‧‧‧進水口11‧‧‧ Inlet

12‧‧‧出水口12‧‧‧Water outlet

13‧‧‧管體13‧‧‧ tube body

14‧‧‧環部14‧‧‧ Ring Department

2‧‧‧噴嘴2‧‧‧ nozzle

20‧‧‧本體20‧‧‧ body

21‧‧‧進水口21‧‧‧ Inlet

22‧‧‧出水口22‧‧‧Water outlet

3‧‧‧複合內壁體3‧‧‧Composite inner wall

31‧‧‧弧狀環面31‧‧‧Arc-shaped torus

32‧‧‧第一環面32‧‧‧First torus

33‧‧‧分隔環33‧‧‧Separator ring

34‧‧‧第二環面34‧‧‧second torus

第一圖:係為現有噴嘴結構之剖面結構圖。The first figure is a sectional structure diagram of the existing nozzle structure.

第二圖:係為本新型噴嘴結構之剖面結構圖。The second picture shows the cross-sectional structure of the new nozzle structure.

第三圖:係為第二圖之局部放大圖。The third figure is a partial enlarged view of the second figure.

2‧‧‧噴嘴2‧‧‧ nozzle

20‧‧‧本體20‧‧‧ body

21‧‧‧進水口21‧‧‧ Inlet

22‧‧‧出水口22‧‧‧Water outlet

3‧‧‧複合內壁體3‧‧‧Composite inner wall

31‧‧‧弧狀環面31‧‧‧Arc-shaped torus

32‧‧‧第一環面32‧‧‧First torus

33‧‧‧分隔環33‧‧‧Separator ring

34‧‧‧第二環面34‧‧‧second torus

Claims (8)

一種可延長使用壽命的水刀噴嘴結構,該噴嘴係開設於本體間,包括有進水口與出水口;其特徵為:自進水口端至出水口端,其內緣設有複合內壁體,包括依序設置之:弧狀環面、第一環面以及第二環面。The utility model relates to a water jet nozzle structure which can extend the service life. The nozzle is arranged between the bodies, and comprises a water inlet and a water outlet. The utility model is characterized in that: from the water inlet end to the water outlet end, the inner edge is provided with a composite inner wall body. Including the sequential arrangement: an arcuate torus, a first torus and a second torus. 如申請專利範圍第1項所述可延長使用壽命的水刀噴嘴結構,其中該弧狀環面,剖面為一導角結構。The waterjet nozzle structure capable of extending the service life as described in claim 1, wherein the arcuate torus has a cross-sectional angle structure. 如申請專利範圍第1項所述可延長使用壽命的水刀噴嘴結構,其中該第一環面,連設於弧狀環面下方。The water jet nozzle structure capable of extending the service life as described in claim 1 , wherein the first annular surface is connected below the arcuate annular surface. 如申請專利範圍第1項所述可延長使用壽命的水刀噴嘴結構,其中該弧狀環面與第一環面之傾斜角度,係朝向進水口端斜置。The waterjet nozzle structure capable of extending the service life as described in claim 1, wherein the angle of inclination of the arcuate toroid and the first annular surface is inclined toward the water inlet end. 如申請專利範圍第1項所述可延長使用壽命的水刀噴嘴結構,其中該第二環面,設於第一環面下方,並鄰接於出水口,該第二環面之傾斜角度係朝向出水口端斜置。The water jet nozzle structure capable of extending the service life as described in claim 1, wherein the second annular surface is disposed below the first annular surface and adjacent to the water outlet, and the inclination angle of the second annular surface is oriented The outlet end is inclined. 如申請專利範圍第1項所述可延長使用壽命的水刀噴嘴結構,其中該第二環面與第一環面間,具有一分隔環。The water jet nozzle structure capable of extending the service life as described in claim 1 , wherein the second annular surface and the first annular surface have a partition ring. 如申請專利範圍第1項所述可延長使用壽命的水刀噴嘴結構,其中該弧狀環面連同第一環面之延設長度,水平向直線距離為A,垂直向直線距離為B,分隔環間之孔距為C,其間之關係為 (A+B)÷C=常數。The waterjet nozzle structure capable of extending the service life as described in claim 1, wherein the arcuate torus is extended along with the length of the first torus, the horizontal straight line distance is A, and the vertical straight line distance is B, separated. The pitch between the rings is C, and the relationship between them is (A+B)÷C=constant. 一種可延長使用壽命的水刀噴嘴結構,該噴嘴係開設於本體間,包括有進水口與出水口;其特徵為:該噴嘴結構中之進水口端緣處,設置有弧狀環面,該弧狀環面之剖面形成一導角。The utility model relates to a water jet nozzle structure which can extend the service life. The nozzle is arranged between the bodies and comprises a water inlet and a water outlet. The nozzle is provided with an arcuate torus at the edge of the water inlet of the nozzle structure. The profile of the arcuate torus forms a lead angle.
TW101222708U 2012-11-22 2012-11-22 Water jet nozzle structure with prolonged service life TWM450461U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015169263A3 (en) * 2014-05-04 2016-01-07 中国科学院宁波材料技术与工程研究所 Water jet machining device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015169263A3 (en) * 2014-05-04 2016-01-07 中国科学院宁波材料技术与工程研究所 Water jet machining device

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