TWM449048U - Drill structure - Google Patents

Drill structure Download PDF

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Publication number
TWM449048U
TWM449048U TW101221438U TW101221438U TWM449048U TW M449048 U TWM449048 U TW M449048U TW 101221438 U TW101221438 U TW 101221438U TW 101221438 U TW101221438 U TW 101221438U TW M449048 U TWM449048 U TW M449048U
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TW
Taiwan
Prior art keywords
chip discharge
discharge groove
drill
bit structure
groove
Prior art date
Application number
TW101221438U
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Chinese (zh)
Inventor
Shih-Feng Chiu
Nick Sung Hao Chien
ming-yuan Zhao
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Tct Global Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tct Global Ltd filed Critical Tct Global Ltd
Priority to TW101221438U priority Critical patent/TWM449048U/en
Priority to JP2013000177U priority patent/JP3182506U/en
Priority to CN2013201139741U priority patent/CN203109307U/en
Publication of TWM449048U publication Critical patent/TWM449048U/en
Priority to KR2020130007649U priority patent/KR200477256Y1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B51/00Tools for drilling machines
    • B23B51/06Drills with lubricating or cooling equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B51/00Tools for drilling machines
    • B23B51/02Twist drills

Abstract

A drill structure is provided here. The drill structure comprises a handle and a cutting section. The cutting section is connected to the handle and there are two helical flutes arranged on the cutting section. Two helical flutes alternatively extend from a drill tip to the handle. There is at least a variable-pitch part formed on the cutting section, wherein the distance between the first helical flute and the second helical flute is different. By adjusting the distance between two helical flutes, the drill structure can better satisfy users' different requirements. Entire strength of the drill structure increases and ability of chip removal is improved. As a result, there is better performance for drilling holes.

Description

鑽頭結構Drill structure

本創作係有關一種鑽頭結構,特別是一種具有部分溝距漸變的二切屑排出溝的鑽頭結構。The present invention relates to a drill bit structure, and more particularly to a drill bit structure having a partial chip discharge groove with a partial groove gradient.

印刷電路板之電子線路高密度與高精度的線細化發展,其鑽孔加工已大量使用超小直徑的鑽頭,且市場對印刷電路板的高品質、高需求量和快速供應的競爭下,要求鑽頭達到高精度、高進給速率、良好的孔壁品質及作業中不折斷的加工條件,已是普遍的期望和需求;其中為了提升作業效率和降低製造成本,對於在印刷電路板上的貫穿孔鑽鑿加工,乃是採複數片重疊印刷電路板進行貫穿孔鑽鑿加工,因此需使用越長之鑽頭,且鑽頭需具有足夠的強度和快速的排屑功能。The high-density and high-precision line refinement of electronic circuits on printed circuit boards has led to the extensive use of ultra-small-diameter drill bits in the drilling process, and the market is competing for high quality, high demand and rapid supply of printed circuit boards. It is a common expectation and demand to require the drill to achieve high precision, high feed rate, good hole wall quality and unbroken machining conditions in the operation; in order to improve work efficiency and reduce manufacturing costs, on the printed circuit board Through-hole drilling is the process of drilling a number of overlapping printed circuit boards for through-hole drilling, so the longer the drill bit is used, the drill bit needs to have sufficient strength and fast chip removal.

傳統鑽頭的二刀刃大多是沿著鑽頭軸向環設有呈螺旋狀之切屑排出溝,以將刀刃切削的廢屑沿著切屑排出溝向外排出,如圖1所示為傳統一種鑽頭之局部剖面示意圖,如圖所示,鑽頭結構100包含鑽柄部110以及鑽刃部120。形成於鑽刃部120表面的二切屑排出溝G1、G2係為交錯式螺旋環繞並且對稱設置,且二切屑排出溝G1及G2的溝距均為等距,無法依據排出廢屑量的多寡而調整切屑排出溝的溝距,如此則可能影響排屑的順暢度,進而於鑽鑿加工過程中導致切屑阻塞於鑽刃部120與孔壁之間相互刮擦,影響孔壁品質。The two cutting edges of the conventional drill bit are mostly provided with a spiral chip discharge groove along the axial direction of the drill bit to discharge the waste cutting edge of the blade along the chip discharge groove, as shown in Fig. 1 as a part of a conventional drill bit. Schematically, as shown, the drill bit structure 100 includes a shank portion 110 and a drill edge portion 120. The two chip discharge grooves G1 and G2 formed on the surface of the drill blade portion 120 are interlaced spirally arranged symmetrically, and the groove distances of the two chip discharge grooves G1 and G2 are equidistant, and cannot be based on the amount of waste discharged. Adjusting the groove distance of the chip discharge groove, this may affect the smoothness of the chip removal, and further cause the chip to block between the drill blade portion 120 and the hole wall during the drilling process, thereby affecting the quality of the hole wall.

另一方面,若鑽刃部120上所環設之二螺旋狀切屑排出溝G1、G2的溝距皆成等距而無法調整,會導致鑽頭結構100的整體結構強度受到影響,例如切屑排出溝密度過高會導致強度不足,使得鑽刃部120在高速旋轉時加速磨耗及損傷,產生斷針問題。On the other hand, if the pitches of the two spiral-shaped chip discharge grooves G1 and G2 looped on the drill blade portion 120 are all equidistant and cannot be adjusted, the overall structural strength of the drill bit structure 100 may be affected, for example, the chip discharge groove. Excessively high density results in insufficient strength, which causes the cutting edge portion 120 to accelerate wear and damage at high speeds, causing needle breakage problems.

為了解決上述問題,本創作目的之一係提供一種鑽頭結構,藉由調變二切屑排出溝的溝距,增加鑽頭結構之切屑排出溝的變化性,提高鑽頭整體剛性強度,且增加容屑空間及排屑力,進而提升鑽孔之精準度以具有較佳之鑽孔表現。In order to solve the above problems, one of the purposes of the present invention is to provide a drill bit structure, which can increase the variability of the chip discharge groove of the drill bit structure by adjusting the groove distance of the two chip discharge grooves, improve the overall rigidity of the drill bit, and increase the chip space. And the chip removal force, thereby improving the accuracy of the drilling to have better drilling performance.

為了達到上述目的,本創作一實施例之鑽頭結構包含一鑽柄部以及一鑽刃部。鑽刃部連接鑽柄部,鑽刃部表面螺旋設置一第一切屑排出溝及一第二切屑排出溝,第一切屑排出溝及第二切屑排出溝由一鑽尖端朝向鑽柄部交錯延伸,且鑽刃部包含至少一變距段,其中第一切屑排出溝及第二切屑排出溝於變距段的溝距漸變。In order to achieve the above object, a bit structure of an embodiment of the present invention includes a shank portion and a drill edge portion. The drill blade portion is connected to the shank portion, the surface of the drill blade portion is spirally disposed with a first chip discharge groove and a second chip discharge groove, and the first chip discharge groove and the second chip discharge groove are staggered by a drill tip toward the shank portion Extending, and the cutting edge portion comprises at least one variable pitch segment, wherein a distance between the first chip discharge groove and the second chip discharge groove in the variable distance segment is gradually changed.

以下藉由具體實施例配合所附的圖式詳加說明,當更容易瞭解本創作之目的、技術內容、特點及其所達成之功效。In the following, the specific embodiments and the accompanying drawings are explained in detail, and it is easier to understand the purpose, technical content, characteristics and effects achieved by the present invention.

圖2所示為本創作一實施例之鑽頭結構局部剖面示意圖,如圖所示,鑽頭結構200包含一鑽柄部210以及一鑽刃部220。鑽刃部220連接鑽柄部210,並且螺旋設置一第一切屑排出溝V1及一第二切屑排出溝V2,第一切屑排出溝V1及第二切屑排出溝V2由一鑽尖端221朝向鑽柄部210交錯延伸,且鑽刃部220包含至少一變距段223,其中第一切屑排出溝V1及第二切屑排出溝V2於變距段223的溝距Dv漸變。另外,除了變距段223以外,鑽刃部220更可包含一等距段222,其中第一切屑排出溝V1以及第二切屑排出溝V2於等距段上的溝距Dv保持不變。換句話說,在鑽刃部220具備至少一變距段的前提下,變距段跟等距段的數目並未受到限制,並且可以自由排列。2 is a partial cross-sectional view showing the structure of the drill bit according to an embodiment of the present invention. As shown, the drill bit structure 200 includes a drill shank portion 210 and a drill edge portion 220. The drill blade portion 220 is connected to the shank portion 210, and a first chip discharge groove V1 and a second chip discharge groove V2 are spirally disposed. The first chip discharge groove V1 and the second chip discharge groove V2 are oriented by a drill tip 221 The shank portion 210 extends in a staggered manner, and the cutting edge portion 220 includes at least one variable pitch portion 223, wherein the first chip discharge groove V1 and the second chip discharge groove V2 are gradually tapered by the groove distance Dv of the variable pitch portion 223. In addition, in addition to the variable pitch section 223, the cutting edge portion 220 may further include an equidistant section 222 in which the groove distance Dv of the first chip discharge groove V1 and the second chip discharge groove V2 on the equidistant section remains unchanged. In other words, under the premise that the cutting edge portion 220 is provided with at least one variable pitch segment, the number of the variable pitch segment and the equidistant segment is not limited, and can be freely arranged.

請再參照圖2,於一實施例中,鑽頭結構200的鑽刃部220具有一等距段222以及一變距段223,其中第一切屑排出溝V1以及第二切屑排出溝V2於等距段222上的溝距Dv保持不變。當第一切屑排出溝V1與第二切屑排出溝V2延伸至變距段223,溝距Dv開始往鑽柄部210的方向逐漸變寬。於此實施例中,等距段222具有較窄且固定的溝距Dv,是因為等距段222為鑽頭結構200的前段,亦即鄰近鑽尖端221,會直接切削工件並產生大量切削屑,因此需要較密集的溝槽以排出切削屑,使鑽孔過程流暢。而變距段223位於鑽頭結構200後段,亦即鄰近鑽柄部210,對於切屑排出的影響較小,因此使溝距Dv逐漸變寬,溝槽的密度減小,加強鑽頭結構200的結構強度,避免折損。如此,藉由本創作溝距可調變式的設計,可根據使用者考量,同時兼顧到切屑排出的功效以及鑽頭結構的物理強度。Referring to FIG. 2 again, in an embodiment, the drill portion 220 of the drill bit structure 200 has an equidistant section 222 and a variable pitch section 223, wherein the first chip discharge groove V1 and the second chip discharge groove V2 are equal. The groove distance Dv from the segment 222 remains unchanged. When the first chip discharge groove V1 and the second chip discharge groove V2 extend to the variable pitch section 223, the groove distance Dv starts to gradually widen toward the shank portion 210. In this embodiment, the equidistant section 222 has a narrower and fixed pitch Dv because the equidistant section 222 is the front section of the drill bit structure 200, that is, adjacent to the drill tip 221, which directly cuts the workpiece and produces a large amount of chips. Therefore, a denser groove is required to discharge the chips and make the drilling process smooth. The variable distance section 223 is located at the rear of the drill bit structure 200, that is, adjacent to the shank portion 210, and has less influence on the chip discharge, thereby gradually widening the groove distance Dv, reducing the density of the groove, and strengthening the structural strength of the drill bit structure 200. To avoid damage. In this way, the design of the variable pitch of the creation groove can be considered according to the user's consideration, taking into account the effect of chip discharge and the physical strength of the bit structure.

請參考圖3,圖3所示為本創作另一實施例之鑽頭結構局部剖面示意圖。此處鑽頭結構300的鑽刃部320具有一等距段322、一變距段323、以及另一等距段324,亦即等距段322、324與變距段323為交錯排列。其中第一切屑排出溝V1’以及第二切屑排出溝V2’於等距段322上的溝距Dv’保持不變。當第一切屑排出溝V1’與第二切屑排出溝V2’延伸至變距段323,溝距Dv’開始往鑽柄部210的方向逐漸變寬。接著,當第一切屑排出溝V1’以及第二切屑排出溝V2’延伸至等距段324,溝距Dv’再度保持不變。由此可知,Dv’於等距段322較窄較密集,於變距段323漸寬,於等距段324較寬疏。本創作溝距可調變式的設計,亦同時兼顧到切屑排出的功效以及鑽頭結構的物理強度。其原理已經詳列於前,於此不贅述。Please refer to FIG. 3. FIG. 3 is a partial cross-sectional view showing the structure of the drill bit according to another embodiment of the present invention. Here, the drill portion 320 of the drill bit structure 300 has an equidistant section 322, a variable pitch section 323, and another equidistant section 324, that is, the equidistant sections 322, 324 and the variable pitch section 323 are staggered. The groove distance Dv' of the first chip discharge groove V1' and the second chip discharge groove V2' on the equidistant section 322 remains unchanged. When the first chip discharge groove V1' and the second chip discharge groove V2' extend to the variable pitch section 323, the groove distance Dv' starts to gradually widen toward the shank portion 210. Next, when the first chip discharge groove V1' and the second chip discharge groove V2' extend to the equidistant section 324, the groove distance Dv' remains unchanged. It can be seen that Dv' is narrower and denser in the equidistant section 322, wider in the variable pitch section 323, and wider in the equidistant section 324. The design of the creation of the groove distance can also take into account the effect of chip discharge and the physical strength of the bit structure. The principle has been detailed in the foregoing, and will not be described here.

另外,有數種方式可於鑽刃部形成變距段,其中一種是藉由改變螺旋傾角。例如,如圖2所示,第一切屑排出溝V1以及第二切屑排出溝V2分別具有一第一螺旋傾角A1以及一第二螺旋傾角A2。第一螺旋傾角A1於等距段222維持相同角度,因此溝距Dv為等距。 但是當第一切屑排出溝V1繼續延伸至變距段223,第一螺旋傾角A1逐漸減小,溝距Dv則會因此逐漸增加。又,第一螺旋傾角A1及第二螺旋傾角A2改變的方式沒有特別限制,可兩者皆改變,或是一者固定,一者改變,且兩者角度變化率可以相同或相異。其中螺旋傾角在變化時,係可採用無段漸進式設計,亦即螺旋傾角的改變為漸變式,而非單純由螺旋傾角的一角度直接轉折為另一種角度。In addition, there are several ways to form a variable pitch section in the drill edge portion, one of which is by changing the spiral inclination angle. For example, as shown in FIG. 2, the first chip discharge groove V1 and the second chip discharge groove V2 have a first spiral inclination angle A1 and a second spiral inclination angle A2, respectively. The first helix angle A1 maintains the same angle at the equidistant section 222, so the pitch Dv is equidistant. However, when the first chip discharge groove V1 continues to extend to the variable pitch section 223, the first spiral inclination angle A1 gradually decreases, and the groove distance Dv thus gradually increases. Moreover, the manner in which the first spiral inclination angle A1 and the second spiral inclination angle A2 are changed is not particularly limited, and both may be changed, or one may be fixed, one may be changed, and the angle change rates of the two may be the same or different. When the spiral inclination angle is changed, the stepless progressive design can be adopted, that is, the change of the spiral inclination angle is a gradual change, instead of simply turning from one angle of the spiral inclination angle to another angle.

除了改變溝距,也可以額外的調整切屑排出溝的深度H(如圖2所示的H)。於一實施例中,第一切屑排出溝以及第二切屑排出溝皆為深度漸變之結構(圖中未示)。又於另一實施例中,其中第一切屑排出溝以及第二切屑排出溝的深度相同或相異(圖中未示)。In addition to changing the pitch, it is also possible to additionally adjust the depth H of the chip discharge groove (H as shown in Fig. 2). In one embodiment, the first chip discharge groove and the second chip discharge groove are both deep-graded structures (not shown). In still another embodiment, the depths of the first chip discharge groove and the second chip discharge groove are the same or different (not shown).

在本創作中,在鑽頭結構的鑽刃部具有至少一變距段的前提之下,變距段與等距段的數目及排列方式並不受到限制。產生變距段的方式可有許多種,其中一種是改變螺旋傾角。改變的方式亦未特別限定,亦即第一螺旋傾角與第二螺旋傾角可同時改變,或一者固定,一者改變。此外,切屑排出溝的深度亦可調節。In the present creation, under the premise that the drill edge portion of the drill bit structure has at least one variable pitch segment, the number and arrangement of the variable pitch segment and the equidistant segment are not limited. There are many ways to create a variable pitch segment, one of which is to change the helix angle. The manner of the change is also not particularly limited, that is, the first helix angle and the second helix angle can be changed simultaneously, or one is fixed and the other is changed. In addition, the depth of the chip discharge groove can also be adjusted.

在本創作中,藉由調變二切屑排出溝於鑽刃部的溝距,增加鑽頭結構之切屑排出溝的變化性,提高鑽頭整體剛性強度,且增加容屑空間及排屑力,進而獲得較佳之鑽孔表現。In the present invention, by adjusting the groove distance of the second chip discharge groove in the drill edge portion, the variability of the chip discharge groove of the drill bit structure is increased, the overall rigidity of the drill bit is improved, and the chip space and the chip removal force are increased, thereby obtaining Better drilling performance.

以上所述之實施例僅係為說明本創作之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本創作之內容並據以實施,當不能以之限定本創作之專利範圍,即大凡依本創作所揭示之精神所作之均等變化或修飾,仍應涵蓋在本創作之專利範圍內。The embodiments described above are only for explaining the technical idea and characteristics of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement them according to the scope of the patent. That is, the equivalent changes or modifications made by the people in accordance with the spirit revealed by this creation should still be covered by the scope of the patent of this creation.

100、200、300‧‧‧鑽頭結構100, 200, 300‧‧‧ drill structure

110、210、310‧‧‧鑽柄部110, 210, 310‧‧‧ drill handle

120、220、320‧‧‧鑽刃部120, 220, 320‧‧‧Drilling

221、321‧‧‧鑽尖221, 321‧‧‧ drill tip

222、322、324‧‧‧等距段222, 322, 324‧‧‧ equidistant segments

223、323‧‧‧變距段223, 323‧‧ ‧ variable distance

A1‧‧‧第一螺旋傾角A1‧‧‧first spiral angle

A2‧‧‧第二螺旋傾角A2‧‧‧second spiral angle

Dv、Dv’‧‧‧溝距Dv, Dv’‧‧‧

H‧‧‧深度H‧‧‧ Depth

G1、V1、V1’‧‧‧第一切屑排出溝G1, V1, V1'‧‧‧ first chip discharge ditch

G2、V2、V2’‧‧‧第二切屑排出溝G2, V2, V2'‧‧‧Second chip discharge ditch

圖1所示為傳統一種鑽頭結構局部剖面示意圖。Figure 1 is a partial cross-sectional view showing a conventional drill bit structure.

圖2所示為本創作一實施例之鑽頭結構局部剖面示意圖。2 is a partial cross-sectional view showing the structure of a drill bit according to an embodiment of the present invention.

圖3所示為本創作另一實施例之鑽頭結構局部剖面示意圖。3 is a partial cross-sectional view showing the structure of a drill bit according to another embodiment of the present invention.

200‧‧‧鑽頭結構200‧‧‧ drill structure

210‧‧‧鑽柄部210‧‧‧Drilling handle

220‧‧‧鑽刃部220‧‧‧Drilling

221‧‧‧鑽尖221‧‧‧ drill tip

222‧‧‧等距段222‧‧‧ equidistant segments

223‧‧‧變距段223‧‧‧ variable distance

A1‧‧‧第一螺旋傾角A1‧‧‧first spiral angle

A2‧‧‧第二螺旋傾角A2‧‧‧second spiral angle

H‧‧‧深度H‧‧‧ Depth

Dv‧‧‧溝距Dv‧‧‧ditch

V1‧‧‧第一切屑排出溝V1‧‧‧first chip discharge ditch

V2‧‧‧第二切屑排出溝V2‧‧‧Second chip discharge ditch

Claims (10)

一種鑽頭結構,包含:一鑽柄部;以及一鑽刃部,連接該鑽柄部,該鑽柄部之一表面螺旋設置一第一切屑排出溝及一第二切屑排出溝,該第一切屑排出溝及該第二切屑排出溝由一鑽尖端朝向該鑽柄部交錯延伸,且該鑽刃部包含至少一變距段,其中該第一切屑排出溝及該第二切屑排出溝於該變距段的溝距漸變。A drill bit structure comprising: a drill handle portion; and a drill blade portion connecting the drill handle portion, wherein a surface of one of the drill handle portions is spirally disposed with a first chip discharge groove and a second chip discharge groove, the first The chip discharge groove and the second chip discharge groove are staggered from a drill tip toward the shank portion, and the drill blade portion includes at least one variable pitch segment, wherein the first chip discharge groove and the second chip discharge groove The pitch of the variable pitch segment is gradually changed. 如請求項1所述之鑽頭結構,其中該鑽刃部包含至少一等距段,其中該第一切屑排出溝以及該第二切屑排出溝於該等距段上的溝距不變。The bit structure of claim 1, wherein the cutting edge portion comprises at least one equidistant segment, wherein the first chip discharge groove and the second chip discharge groove have a constant groove distance on the equidistant segments. 如請求項2所述之鑽頭結構,其中該鑽刃部的該變距段與該等距段的順序可以自由排列。The bit structure of claim 2, wherein the order of the variable pitch segments and the equidistant segments of the drill edge portion are freely arranged. 如請求項2所述之鑽頭結構,其中該等距段鄰近該鑽尖端,該變距段鄰近該鑽柄部。The bit structure of claim 2, wherein the equidistant segment is adjacent the drill tip, the variable pitch segment being adjacent the shank portion. 如請求項1所述之鑽頭結構,其中該鑽刃部包含複數等距段及複數該變距段,且該些等距段及該些變距段為交錯排列。The drill bit structure of claim 1, wherein the drill cutting portion comprises a plurality of equidistant segments and a plurality of the variable pitch segments, and the equidistant segments and the variable pitch segments are staggered. 如請求項1所述之鑽頭結構,其中該第一切屑排出溝及該第二切屑排出溝分別具有一第一螺旋傾角及一第二螺旋傾角,藉由該第一螺旋傾角及該第二螺旋傾角至少其中之一的改變,使該第一切屑排出溝及該第二切屑排出溝於該變距段的溝距漸變。The drill bit structure of claim 1, wherein the first chip discharge groove and the second chip discharge groove respectively have a first spiral inclination angle and a second spiral inclination angle, wherein the first spiral inclination angle and the second The change of at least one of the inclination angles of the spiral causes the first chip discharge groove and the second chip discharge groove to gradually change the groove distance of the variable distance section. 如請求項6所述之鑽頭結構,其中該第一螺旋傾角以及該第二螺旋傾角其中之一為固定。The bit structure of claim 6, wherein one of the first helix angle and the second helix angle is fixed. 如請求項6所述之鑽頭結構,其中該第一螺旋傾角以及該第二螺旋傾角之角度變化率為相同或相異。The drill bit structure of claim 6, wherein the first spiral inclination angle and the second spiral inclination angle have the same or different angular change rates. 如請求項1所述之鑽頭結構,其中該第一切屑排出溝以及該第二切屑排出溝皆為深度漸變之結構。The drill bit structure of claim 1, wherein the first chip discharge groove and the second chip discharge groove are both deep-graded structures. 如請求項1所述之鑽頭結構,其中該第一切屑排出溝以及該第二切屑排出溝的深度相同或相異。The drill bit structure of claim 1, wherein the first chip discharge groove and the second chip discharge groove have the same or different depths.
TW101221438U 2012-11-06 2012-11-06 Drill structure TWM449048U (en)

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TW101221438U TWM449048U (en) 2012-11-06 2012-11-06 Drill structure
JP2013000177U JP3182506U (en) 2012-11-06 2013-01-16 Drill structure
CN2013201139741U CN203109307U (en) 2012-11-06 2013-03-13 Drill bit structure
KR2020130007649U KR200477256Y1 (en) 2012-11-06 2013-09-11 Drill structure

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