TWM447521U - Machine tool monitoring system - Google Patents
Machine tool monitoring system Download PDFInfo
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- TWM447521U TWM447521U TW101220391U TW101220391U TWM447521U TW M447521 U TWM447521 U TW M447521U TW 101220391 U TW101220391 U TW 101220391U TW 101220391 U TW101220391 U TW 101220391U TW M447521 U TWM447521 U TW M447521U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Description
本創作是一種監控系統，尤指工具機的監控系統。This creation is a monitoring system, especially a monitoring system for machine tools.
工具機是一種自動化的加工設備，例如電腦數值控制(Computer Numerical Control,CNC)工具機，所述工具機具有一控制裝置，該控制裝置供使用者設定各種製程參數，以控制所述工具機自動對工件進行精密切削與鑽孔，使工件成為各式零件成品；此外，該控制裝置亦可記錄工具機的操作資訊，例如機台名稱、完成工件計數與開機運作時間等資訊，以供作業人員參考。The machine tool is an automated processing device, such as a computer numerical control (CNC) machine tool, which has a control device for the user to set various process parameters to control the machine tool automatically. Precision cutting and drilling of the workpiece to make the workpiece into a finished product of various parts; in addition, the control device can also record the operation information of the machine tool, such as the name of the machine, the completion of the workpiece count and the start-up time, etc., for the operator reference.
在大型加工廠中，係設有複數台工具機與一監控主機，該監控主機係連線到該些工具機的控制裝置，並以輪詢方式每隔一段時間讀取並儲存該些控制裝置所記錄的資料；是以，作業人員可透過監控主機即時掌握所有工具機目前的操作狀態以及歷史資訊，藉此提升管理該些工具機的效率。In a large-scale processing plant, a plurality of machine tools and a monitoring host are connected, and the monitoring host is connected to the control devices of the machine tools, and the control devices are read and stored at regular intervals in a polling manner. The recorded data is that the operator can instantly grasp the current operating status and historical information of all the machine tools through the monitoring host, thereby improving the efficiency of managing the machine tools.
然而，當工具機意外停機時，例如停電，該控制裝置無法獲得電能，其所記錄的操作資訊將隨之消除；當電力恢復後，部分資料已因停電而消除，該監控主機無法取得該些工具機在停電之前的操作資訊，導致資料遺漏。However, when the machine tool is unexpectedly stopped, such as a power outage, the control device cannot obtain power, and the recorded operation information will be eliminated; when the power is restored, some data has been eliminated due to power failure, and the monitoring host cannot obtain the information. The operation information of the machine before the power failure caused the data to be missed.
本創作的主要目的是提供一種工具機監控系統，可即時記錄工具機的操作狀態，當工具機意外停機時，即使工 具機控制裝置的資料已經消除，本創作仍存有工具機的操作狀態資料，藉此避免資料遺漏。The main purpose of this creation is to provide a machine tool monitoring system that can instantly record the operating state of the machine tool, even when the machine tool is unexpectedly shut down, even The data of the machine control device has been eliminated, and the operation status data of the machine tool still exists in the creation, thereby avoiding data omission.
本創作工具機監控系統係用於監控多台工具機的操作狀態，該工具機監控系統包含：複數個資料擷取裝置，分別加載於該些工具機，各資料擷取裝置包含有：一記錄媒體，連線到該工具機，以即時接收並儲存該工具機的資料，且該記錄媒體為非揮發性記憶體；及一資料傳送模組，電連接該記錄媒體，以將所述資料傳送到外部；以及一伺服器，包含：一資料接收模組，連線到該些資料擷取裝置的資料傳送模組以接收所述工具機的資料；一資料儲存媒體，透過該資料接收模組儲存所述工具機的資料；及一運算單元，整合該資料儲存媒體中所儲存的資料。The utility machine monitoring system is used for monitoring the operating state of a plurality of machine tools. The machine tool monitoring system comprises: a plurality of data capturing devices respectively loaded on the machine tools, each data capturing device comprising: a record The medium is connected to the machine tool to receive and store the data of the machine tool in real time, and the recording medium is non-volatile memory; and a data transmission module electrically connecting the recording medium to transmit the data And a server comprising: a data receiving module, connected to the data transfer module of the data capture device to receive the data of the machine tool; and a data storage medium through the data receiving module And storing an information of the machine tool; and an operation unit integrating the data stored in the data storage medium.
根據本創作的監控系統，所述記錄媒體為非揮發性記憶體，平時作業時，用以即時記錄工具機的操作資訊，並透過資料傳送模組傳送給伺服器；當工具機意外停機時，記錄媒體中的資料並不會消失，當電力恢復後，資料擷取裝置可再次傳送記錄媒體中的資料給伺服器，令資料儲存媒體中的資料得以延續，確保資料的完整性。According to the monitoring system of the present invention, the recording medium is a non-volatile memory, and is used to instantly record the operation information of the machine tool and transmit it to the server through the data transmission module; when the machine tool is unexpectedly stopped, The data in the recording medium will not disappear. When the power is restored, the data acquisition device can transmit the data in the recording medium to the server again, so that the data in the data storage medium can be continued to ensure the integrity of the data.
請參考圖1與圖2所示，本創作工具機監控系統可應 用於工廠等設有多台工具機10的場所，該工具機監控糸統包含有複數個資料擷取裝置20與一伺服器30。各個工具機10具有一控制裝置11，各控制裝置11控制對應工具機10自動進行工件的加工作業，並記錄工具機10的操作資訊，例如機台名稱、完成工件計數與開機運作時間等。Please refer to Figure 1 and Figure 2, the creation of the machine tool monitoring system can be It is used in a factory or the like where a plurality of machine tools 10 are provided. The machine tool monitoring system includes a plurality of data capturing devices 20 and a server 30. Each of the machine tools 10 has a control device 11 which controls the corresponding machine tool 10 to automatically perform the machining of the workpiece and records the operation information of the machine tool 10, such as the machine name, the workpiece count and the start-up time.
該些資料擷取裝置20分別加載於該些工具機10。以單一個資料擷取裝置20為例，該資料擷取裝置20包含有一記錄媒體21與一資料傳送模組22。The data capture devices 20 are respectively loaded on the machine tools 10. Taking a single data capture device 20 as an example, the data capture device 20 includes a recording medium 21 and a data transfer module 22.
該記錄媒體21可透過有線傳輸介面，如乙太網路(RJ-45)介面，連線到工具機10的控制裝置11，該控制裝置11將所述操作資訊即時傳送到該記錄媒體21，令該記錄媒體21接收並儲存該控制裝置11所記錄的操作資訊。該記錄媒體21為非揮發性記憶體，故所記錄的操作資訊不因資料擷取裝置20失去電源而消除。The recording medium 21 can be connected to the control device 11 of the machine tool 10 via a wired transmission interface, such as an Ethernet (RJ-45) interface, and the control device 11 transmits the operation information to the recording medium 21 in real time. The recording medium 21 is caused to receive and store the operation information recorded by the control device 11. The recording medium 21 is a non-volatile memory, so that the recorded operation information is not eliminated by the data capturing device 20 losing power.
該資料傳送模組22電連接該記錄媒體21，用以將所述操作資訊傳送到外部。The data transfer module 22 is electrically connected to the recording medium 21 for transmitting the operation information to the outside.
該伺服器30具有一資料接收模組31、一資料儲存媒體32與一運算單元33。The server 30 has a data receiving module 31, a data storage medium 32 and an arithmetic unit 33.
該資料接收模組31可以有線或無線方式連線到該資料傳送模組22，使伺服器30與該資料擷取裝置20構成連線。於本較佳實施例中，該資料接收模組31是以無線方式連線到該些資料傳送模組22，本創作之監控系統可進一步包含有一無線基地台40，該無線基地台40連線到所述資料接收模組31與資料傳送模組22，以利用該無線基 地台40作為資料傳輸的中繼站。The data receiving module 31 can be wired or wirelessly connected to the data transfer module 22 to cause the server 30 to form a connection with the data capture device 20. In the preferred embodiment, the data receiving module 31 is wirelessly connected to the data transmission modules 22. The monitoring system of the present invention may further include a wireless base station 40, and the wireless base station 40 is connected. Go to the data receiving module 31 and the data transfer module 22 to utilize the wireless base The platform 40 serves as a relay station for data transmission.
該資料儲存媒體32連線到該資料接收模組31，以透過該資料接收模組31儲存所述工具機10的操作資訊；該資料儲存媒體32可為硬碟等儲存媒體。The data storage medium 32 is connected to the data receiving module 31 for storing the operation information of the power tool 10 through the data receiving module 31. The data storage medium 32 can be a storage medium such as a hard disk.
該運算單元33係整合該資料儲存媒體32中所儲存的資料，例如統計所有工具機的數量、即時分析機台稼動率等。The computing unit 33 integrates the data stored in the data storage medium 32, such as counting the number of all machine tools, analyzing the machine utilization rate, and the like.
由於所述資料擷取裝置20中的記錄媒體21即時地讀取工具機10控制裝置11的資料，故記錄媒體21所記錄的資料係維持在最新的狀態，並且該資料傳送模組22係主動將記錄媒體21往外傳送，以供該伺服器30的資料儲存媒體32接收；是以，使用者可根據該資料儲存媒體32確實掌握各個工具機10的即時操作狀態。Since the recording medium 21 in the data capture device 20 instantly reads the data of the control device 11 of the machine tool 10, the data recorded by the recording medium 21 is maintained in the latest state, and the data transfer module 22 is active. The recording medium 21 is sent out for receiving by the data storage medium 32 of the server 30. Therefore, the user can surely grasp the instantaneous operation state of each machine tool 10 according to the data storage medium 32.
再者，所述記錄媒體21為非揮發性記憶體，因此當工具機10意外停機時，雖然工具機10控制裝置11所儲存的資料已經消除，但所述記錄媒體21仍保有工具機的資料，故當電力再復電時，資料傳送模組22可將記錄媒體21的資料再傳往伺服器30，令資料儲存媒體32中的資料得以延續，確保資料的完整性。Furthermore, the recording medium 21 is a non-volatile memory, so that when the machine tool 10 is unexpectedly stopped, although the data stored in the control device 11 of the machine tool 10 has been eliminated, the recording medium 21 still retains the data of the machine tool. Therefore, when the power is restored, the data transmission module 22 can transmit the data of the recording medium 21 to the server 30, so that the data in the data storage medium 32 can be continued to ensure the integrity of the data.
10‧‧‧工具機10‧‧‧Tool machine
11‧‧‧控制裝置11‧‧‧Control device
20‧‧‧資料擷取裝置20‧‧‧ data acquisition device
21‧‧‧記錄媒體21‧‧‧Recording media
22‧‧‧資料傳送模組22‧‧‧Data Transfer Module
30‧‧‧伺服器30‧‧‧Server
31‧‧‧資料接收模組31‧‧‧ Data receiving module
32‧‧‧資料儲存媒體32‧‧‧Data storage media
33‧‧‧運算單元33‧‧‧ arithmetic unit
40‧‧‧無線基地台40‧‧‧Wireless base station
圖1：本創作資料擷取裝置與伺服器的連線參考圖。Figure 1: Connection diagram of the creation data capture device and the server.
圖2：本創作較佳實施例的電路方塊示意圖。Figure 2 is a block diagram showing the circuit of the preferred embodiment of the present invention.
10‧‧‧工具機10‧‧‧Tool machine
11‧‧‧控制裝置11‧‧‧Control device
20‧‧‧資料擷取裝置20‧‧‧ data acquisition device
21‧‧‧記錄媒體21‧‧‧Recording media
22‧‧‧資料傳送模組22‧‧‧Data Transfer Module
30‧‧‧伺服器30‧‧‧Server
31‧‧‧資料接收模組31‧‧‧ Data receiving module
32‧‧‧資料儲存媒體32‧‧‧Data storage media
33‧‧‧運算單元33‧‧‧ arithmetic unit
40‧‧‧無線基地台40‧‧‧Wireless base station
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| Application Number | Priority Date | Filing Date | Title |
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| TW101220391U TWM447521U (en) | 2012-10-23 | 2012-10-23 | Machine tool monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101220391U TWM447521U (en) | 2012-10-23 | 2012-10-23 | Machine tool monitoring system |
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| Publication Number | Publication Date |
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| TWM447521U true TWM447521U (en) | 2013-02-21 |
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| TW101220391U TWM447521U (en) | 2012-10-23 | 2012-10-23 | Machine tool monitoring system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9389251B2 (en) | 2013-06-13 | 2016-07-12 | Powerflash Technology Corporation | Voltage-stacked system for managing stacked voltage sources by using multiple monitoring circuits |
| US10399197B2 (en) | 2017-12-08 | 2019-09-03 | Industrial Technology Research Institute | Method for confirming cutting tool's location and machine system using the same |
-
2012
- 2012-10-23 TW TW101220391U patent/TWM447521U/en not_active IP Right Cessation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9389251B2 (en) | 2013-06-13 | 2016-07-12 | Powerflash Technology Corporation | Voltage-stacked system for managing stacked voltage sources by using multiple monitoring circuits |
| US10399197B2 (en) | 2017-12-08 | 2019-09-03 | Industrial Technology Research Institute | Method for confirming cutting tool's location and machine system using the same |
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