TWM447452U - High damping structure - Google Patents
High damping structure Download PDFInfo
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- TWM447452U TWM447452U TW101218787U TW101218787U TWM447452U TW M447452 U TWM447452 U TW M447452U TW 101218787 U TW101218787 U TW 101218787U TW 101218787 U TW101218787 U TW 101218787U TW M447452 U TWM447452 U TW M447452U
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Description
本創作係與阻尼結構有關,更詳而言之是指一種高阻尼結構體。This creation is related to the damping structure, and more specifically to a highly damped structure.
在所謂的高科技(如晶圓製造產業)廠房中,由於其製品結構精密,為確保製得產品的品質,必須有效控制工作環境的各項因素,如溫度、溼度及無塵環境等,除此之外,尚須將振動能量所帶來的影響一併考慮,所述振動能量包括來自作業中的自動機具本身,亦有可能是地震所引起。為此,如何在自動機具與地面之間提供一個穩固且具有良好動剛性(dynamic stiffness)的阻尼結構,即為重要之課題。尤其當自動機具重達數噸以上時,一般的彈簧結構或是液壓系統,則因難以支撐而顯得不適用。In the so-called high-tech (such as wafer manufacturing industry) factory, due to the precise structure of its products, in order to ensure the quality of the products produced, it is necessary to effectively control various factors of the working environment, such as temperature, humidity and dust-free environment. In addition, the effects of vibration energy, including the automatic machine itself from the job, or the earthquake may be considered. For this reason, how to provide a stable and dynamic stiffness damping structure between the automatic implement and the ground is an important issue. Especially when the automatic machine weighs several tons or more, the general spring structure or the hydraulic system is not suitable because it is difficult to support.
有鑑於此,本創作之主要目的在於提供一種高阻尼結構體,係可支撐數噸以上之重量,並提供穩固且具有良好動剛性效果者。In view of this, the main purpose of the present invention is to provide a high-damping structure capable of supporting a weight of several tons or more and providing a stable and good dynamic rigidity effect.
緣以達成上述目的,本創作所提供之高阻尼結構體包含一剛性基座、一阻尼單元與一接合介質層。其中,該剛性基座具 有一容槽,該容槽具有一上方開口、一封閉槽底及一圍繞該封閉槽底的內環面;該阻尼單元設置於該剛性基座之容槽中,且包含將混凝土自該上方開口灌入該容槽並為乾固形成的一混凝土結構體;該接合介質層係以接合劑塗佈於該容槽的槽底與內環面而成,該接合介質層位於該剛性基座與該阻尼單元之間。In order to achieve the above object, the high damping structure provided by the present invention comprises a rigid base, a damping unit and a bonding medium layer. Wherein the rigid base a receiving groove having an upper opening, a closed groove bottom and an inner annular surface surrounding the closed groove bottom; the damping unit is disposed in the receiving groove of the rigid base and includes opening the concrete from the upper opening a concrete structure formed by being filled into the cavity and being dry-laid; the bonding medium layer is formed by applying a bonding agent to the groove bottom and the inner annular surface of the cavity, and the bonding dielectric layer is located on the rigid base Between the damping units.
藉此,可在交變動負荷作用下,獲得良好的抵抗動態位移能力,進而降低振動帶來的影響。Thereby, under the action of the alternating load, a good resistance to dynamic displacement can be obtained, thereby reducing the influence of vibration.
為能更清楚地說明本創作,茲舉較佳實施例並配合圖示詳細說明如后。In order to explain the present invention more clearly, the preferred embodiment will be described in detail with reference to the drawings.
圖1所示為本創作一較佳實施例之高阻尼結構體100,該高阻尼結構體100係可支撐重量達數噸以上的機具M,並能提供良好的動剛性。其包括有一剛性基座10、一支撐結構體20、一接合介質層30與一阻尼單元40。其中:該剛性基座10為堅固的鋼材拼裝成具有一容槽12者,該容槽12由一封閉槽底12a及一圍繞該封閉槽底12a的內環面12b圍設而成,且該容槽12具有一上方開口。FIG. 1 shows a high damping structure 100 according to a preferred embodiment of the present invention. The high damping structure 100 is capable of supporting an implement M having a weight of several tons or more and provides good dynamic rigidity. It includes a rigid base 10, a support structure 20, a bonding dielectric layer 30 and a damping unit 40. Wherein: the rigid base 10 is assembled into a solid steel material having a receiving groove 12, and the receiving groove 12 is surrounded by a closed groove bottom 12a and an inner annular surface 12b surrounding the closed groove bottom 12a, and the groove The pocket 12 has an upper opening.
該支撐結構體20一端固接於該剛性基座10底面,另一端固接於地面G。在本實施例中,該支撐結構體20由複數根H型鋼22及複數個阻尼墊片24組成,其中,該些H型鋼22的 兩端分別固接該剛性基座10與地面G,其中,H型鋼22與該剛性基座10固接的方式可為銲接或是鎖接(圖1參照);該些阻尼墊片24是以橡膠製成,且各別設置於一該H型鋼22與該剛性基座10底面之間,另說明的是,阻尼墊片24的設置得視需求而選擇增設與否。該支撐結構體20可將機具M略為架離地面G。One end of the support structure 20 is fixed to the bottom surface of the rigid base 10, and the other end is fixed to the ground G. In this embodiment, the support structure 20 is composed of a plurality of H-shaped steels 22 and a plurality of damping spacers 24, wherein the H-shaped steels 22 The two ends are respectively fixed to the rigid base 10 and the ground G. The manner in which the H-shaped steel 22 and the rigid base 10 are fixed may be welded or locked (refer to FIG. 1); the damping spacers 24 are The rubber is made up and disposed between the H-shaped steel 22 and the bottom surface of the rigid base 10, and the arrangement of the damping spacers 24 is selected depending on the requirements. The support structure 20 can slightly position the implement M away from the ground G.
該接合介質層30是以接合劑塗佈於該剛性基座10之容槽12的槽底12a與內環面12b而成。前述接合劑可為環氧樹脂材料,亦可為聚乙烯材料,或是其他具有等效特性的材料。The bonding dielectric layer 30 is formed by applying a bonding agent to the groove bottom 12a and the inner ring surface 12b of the cavity 12 of the rigid base 10. The bonding agent may be an epoxy resin material, a polyethylene material, or other materials having equivalent characteristics.
該阻尼單元40設置於該剛性基座10之容槽12中,在本實施例中,係包括有一混凝土結構體42、數張鋼絲網44、一高強度纖維層46與一阻尼面材48。其中,該混凝土結構體42係經混凝土灌入該容槽12並為乾固形成者,較佳者,於灌注混凝土的過程中更添加有以輸氧劑(air-entraining agent)為例但不以此為限的防收縮添加劑,目的在於減少混凝土乾縮裂縫的產生;該些鋼絲網44在灌注混凝土的過程中預先被鋪設,並以層疊方式擺設,可提高該混凝土結構體42之整體紮實性;該高強度纖維層46設於該混凝土結構體42的頂面,具有保持混凝土濕潤而使混凝土表面凝結延遲之效,以及可填補混凝土之不平整表面;該阻尼面材48設於該高強度纖維層46頂面,在本實施例中,該阻尼面材48為環氧樹脂構成,具有修補表面效果,以便機具M可穩固地安裝在該高阻尼結構體100 上。The damper unit 40 is disposed in the cavity 12 of the rigid base 10. In the embodiment, the concrete structure 42 includes a plurality of steel meshes 44, a high-strength fiber layer 46 and a damper surface material 48. The concrete structure 42 is filled into the tank 12 by concrete and formed as a dry solid. Preferably, in the process of pouring concrete, an air-entraining agent is added as an example but not This is a limited anti-shrinkage additive for the purpose of reducing the occurrence of shrinkage cracks in the concrete; the steel mesh 44 is pre-laid in the process of pouring the concrete and arranged in a stacked manner to improve the overall solidity of the concrete structure 42. The high-strength fiber layer 46 is disposed on the top surface of the concrete structure 42 to maintain the concrete moisture to delay the concrete surface condensation, and to fill the uneven surface of the concrete; the damping surface material 48 is disposed at the high strength The top surface of the fiber layer 46. In the present embodiment, the damping surface member 48 is made of epoxy resin and has a repairing surface effect so that the implement M can be stably mounted on the high damping structure 100. on.
上述高阻尼結構體100不僅因為具備大體積的混凝土結構體42而可支撐起數噸以上重量的機具M,更在機具M與地面G之間產生交變動負荷作用時,可抵抗動態位移,即該高阻尼結構體100提供良好的動剛性,可降低振動帶來的影響。更且,該接合介質層30最終係位於該剛性基座10與該阻尼單元40之間,具有降低該混凝土結構體42與該剛性基座10容槽12壁面之間的裂縫擴大的效果,以使該高阻尼結構體100整體結構更為密實、穩固。前述裂縫的產生係肇因於大體積混凝土在凝結與硬化的過程中,水泥和水產生化學反應並釋放出大量的熱量(俗稱「水化熱」),該情形將導致混凝土塊體溫度升高,而在混凝土塊體內部的溫度與外部的溫度相差很大時,以致於所形成的溫度應力或溫度變形超過混凝土當時的抗拉強度或極限拉伸應變,在混凝土乾縮後即會產生剝離現象,進而形成裂縫。本創作的接合介質層30即具有降低裂縫擴大之功效。The high-damage structure 100 can support the implement M having a weight of several tons or more not only because of the large-sized concrete structure 42 but also the dynamic displacement when the load M is generated between the implement M and the ground G, that is, The high damping structure 100 provides good dynamic rigidity and reduces the effects of vibration. Moreover, the bonding dielectric layer 30 is finally located between the rigid base 10 and the damping unit 40, and has the effect of reducing the crack expansion between the concrete structure 42 and the wall surface of the rigid base 10 of the rigid base 10. The overall structure of the high damping structure 100 is made denser and firmer. The above-mentioned cracks are caused by the chemical reaction of cement and water during the condensation and hardening of large-volume concrete and release a large amount of heat (commonly known as "hydration heat"), which will lead to an increase in the temperature of the concrete block. However, when the temperature inside the concrete block differs greatly from the temperature outside, the temperature stress or temperature deformation formed exceeds the tensile strength or ultimate tensile strain of the concrete at the time, and peeling occurs after the concrete shrinks. Phenomenon, which in turn forms cracks. The bonded dielectric layer 30 of the present invention has the effect of reducing crack enlargement.
圖2所示為本創作另一較佳實施例之高阻尼結構體200,該高阻尼結構體200同樣具備上述實施例的剛性基座10、支撐結構體20與接合介質層30。不同的是,構成該高阻尼結構體200之阻尼單元50的阻尼面材52,係由一接著層52a與一環氧樹脂層52b構成,其中,該接著層52a是以聚醯胺類或矽類材料鋪設於其高強度纖維層54頂面而成,該環氧樹脂層52b 則設於該接著層52a,目的同樣在於修補表面,以便穩固安裝機具M。至於該阻尼單元50的混凝土結構體56、鋼絲網58及高強度纖維層54,因與上述實施例相同,於此容不贅述。該高阻尼結構體200同樣可提供良好的動剛性。2 shows a high damping structure 200 according to another preferred embodiment of the present invention. The high damping structure 200 also includes the rigid base 10, the support structure 20 and the bonding medium layer 30 of the above embodiment. The difference is that the damper surface 52 of the damper unit 50 constituting the high damper structure 200 is composed of an adhesive layer 52a and an epoxy resin layer 52b, wherein the adhesive layer 52a is a polyamide or ruthenium. The material is laid on the top surface of the high-strength fiber layer 54, and the epoxy layer 52b It is provided on the adhesive layer 52a, and the purpose is also to repair the surface in order to securely mount the implement M. The concrete structure 56, the wire mesh 58, and the high-strength fiber layer 54 of the damper unit 50 are the same as those of the above embodiment, and will not be described herein. The high damping structure 200 also provides good dynamic rigidity.
以上所述僅為本創作較佳可行實施例而已,舉凡應用本創作說明書及申請專利範圍所為之等效結構變化,理應包含在本創作之專利範圍內。The above description is only for the preferred embodiment of the present invention, and the equivalent structural changes of the present invention and the scope of the patent application are intended to be included in the scope of the patent.
100、200‧‧‧高阻尼結構體100, 200‧‧‧ high damping structure
10‧‧‧剛性基座10‧‧‧Rigid base
12‧‧‧容槽12‧‧‧ 容容
12a‧‧‧封閉槽底12a‧‧‧Closed bottom
12b‧‧‧內環面12b‧‧‧ Inner torus
20‧‧‧支撐結構體20‧‧‧Support structure
22‧‧‧H型鋼22‧‧‧H-beam
24‧‧‧阻尼墊片24‧‧‧damper gasket
30‧‧‧接合介質層30‧‧‧ Bonding dielectric layer
40‧‧‧阻尼單元40‧‧‧damper unit
42‧‧‧混凝土結構體42‧‧‧Concrete structure
44‧‧‧鋼絲網44‧‧‧Steel wire mesh
46‧‧‧高強度纖維層46‧‧‧High-strength fiber layer
48‧‧‧阻尼面材48‧‧‧Dampening surface material
50‧‧‧阻尼單元50‧‧‧damper unit
52‧‧‧阻尼面材52‧‧‧Damping surface material
52a‧‧‧接著層52a‧‧‧Next layer
52b‧‧‧環氧樹脂層52b‧‧‧Epoxy layer
54‧‧‧高強度纖維層54‧‧‧High-strength fiber layer
56‧‧‧混凝土結構體56‧‧‧Concrete structure
58‧‧‧鋼絲網58‧‧‧Steel wire mesh
G‧‧‧地面G‧‧‧ Ground
M‧‧‧機具M‧‧‧ Machines
圖1為本創作一較佳實施例之高阻尼結構體的剖視圖;圖2為本創作另一較佳實施例之高阻尼結構體的剖視圖。1 is a cross-sectional view of a high damping structure of a preferred embodiment of the present invention; and FIG. 2 is a cross-sectional view of a high damping structure of another preferred embodiment of the present invention.
100‧‧‧高阻尼結構體100‧‧‧High damping structure
10‧‧‧剛性基座10‧‧‧Rigid base
12‧‧‧容槽12‧‧‧ 容容
12a‧‧‧封閉槽底12a‧‧‧Closed bottom
12b‧‧‧內環面12b‧‧‧ Inner torus
20‧‧‧支撐結構體20‧‧‧Support structure
22‧‧‧H型鋼22‧‧‧H-beam
24‧‧‧阻尼墊片24‧‧‧damper gasket
30‧‧‧接合介質層30‧‧‧ Bonding dielectric layer
40‧‧‧阻尼單元40‧‧‧damper unit
42‧‧‧混凝土結構體42‧‧‧Concrete structure
44‧‧‧鋼絲網44‧‧‧Steel wire mesh
46‧‧‧高強度纖維層46‧‧‧High-strength fiber layer
48‧‧‧阻尼面材48‧‧‧Dampening surface material
G‧‧‧地面G‧‧‧ Ground
M‧‧‧機具M‧‧‧ Machines
Claims (14)
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TW101218787U TWM447452U (en) | 2012-09-27 | 2012-09-27 | High damping structure |
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TW101218787U TWM447452U (en) | 2012-09-27 | 2012-09-27 | High damping structure |
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TWM447452U true TWM447452U (en) | 2013-02-21 |
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TW101218787U TWM447452U (en) | 2012-09-27 | 2012-09-27 | High damping structure |
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TW (1) | TWM447452U (en) |
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2012
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