TWM447263U - Equipment for purifying potassium nitrate from waste produced in glass curing process - Google Patents

Equipment for purifying potassium nitrate from waste produced in glass curing process Download PDF

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TWM447263U
TWM447263U TW101210733U TW101210733U TWM447263U TW M447263 U TWM447263 U TW M447263U TW 101210733 U TW101210733 U TW 101210733U TW 101210733 U TW101210733 U TW 101210733U TW M447263 U TWM447263 U TW M447263U
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Taiwan
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purification
temperature
potassium nitrate
waste liquid
purification tank
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TW101210733U
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Chinese (zh)
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Min-Hui Yang
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Univ Nat Formosa
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Priority to TW101210733U priority Critical patent/TWM447263U/en
Priority to US13/743,837 priority patent/US8956424B2/en
Publication of TWM447263U publication Critical patent/TWM447263U/en

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Description

自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備Equipment for purifying potassium nitrate from waste generated by a glass hardening process

本創作有關於一種廢棄物的純化裝置,特別是指一種能夠有效地自玻璃硬化製程所產生且包含有硝酸鉀以及硝酸鈉之廢棄物中純化硝酸鉀的設備。The present invention relates to a purification device for waste, and more particularly to an apparatus capable of efficiently purifying potassium nitrate from wastes containing potassium nitrate and sodium nitrate which are produced by a glass hardening process.

一般的玻璃硬化製程可以區分為物理硬化或是化學硬化,其中,化學硬化製程主要是將欲增加強度的矽酸鈉玻璃浸入硝酸鉀熔融液中,透過化學離子交換反應,將矽酸鈉玻璃中會使玻璃結構較不緊密的鈉離子,替換為硝酸鉀熔融液中的鉀離子,亦即將鈉離子替換為較大的鉀離子,以提升玻璃表面的強度。The general glass hardening process can be divided into physical hardening or chemical hardening. Among them, the chemical hardening process mainly immerses the sodium citrate glass to increase the strength into the potassium nitrate melt, and passes the chemical ion exchange reaction to the sodium citrate glass. The sodium ion which is less dense in the glass structure is replaced by the potassium ion in the potassium nitrate melt, and the sodium ion is replaced by the larger potassium ion to increase the strength of the glass surface.

由於經過化學離子交換反應一段時間後之熔融液中大部分的硝酸鉀成分逐漸交換為硝酸鈉,雖然工業用純硝酸鉀熔融液中本來就含有微量的鈉離子,但當硝酸鈉濃度增高至一定程度時,例如經化學離子交換反應過之熔融液中的硝酸鈉濃度提升數十倍後,就可能發生逆反應現象,亦即反應過之熔融液中的鈉離子與玻璃中的鉀離子再次進行離子交換反應,以致無法達成提升玻璃表面強度的目的。Since most of the potassium nitrate component in the melt is gradually exchanged for sodium nitrate after a period of chemical ion exchange reaction, although the industrial pure potassium nitrate melt originally contains a trace amount of sodium ions, when the concentration of sodium nitrate is increased to a certain level To the extent that, for example, the concentration of sodium nitrate in the molten metal after the chemical ion exchange reaction is increased by several tens of times, a reverse reaction phenomenon may occur, that is, the sodium ions in the reacted molten metal and the potassium ions in the glass are again ionized. The reaction was exchanged so that the purpose of improving the surface strength of the glass could not be achieved.

因此,縱使反應過的熔融液中仍然含有硝酸鉀,也無法再使用於化學硬化製程,為了稍微降低成本,通常會將大量的純硝酸鉀熔融液與少量反應過的熔融液混合使用,但是,使用混合液會影響化學硬化製程的效率,並且,將剩餘之反應過的熔融液當成廢棄物丟棄,亦非常浪費且不 環保。另外,由於每次稀釋都需要使用大量的純硝酸鉀熔融液,導致無法大幅降低成本。Therefore, even if the reacted melt still contains potassium nitrate, it can no longer be used in the chemical hardening process. In order to slightly reduce the cost, a large amount of pure potassium nitrate melt is usually mixed with a small amount of the reacted melt, however, The use of a mixed solution affects the efficiency of the chemical hardening process, and the remaining reacted melt is discarded as waste, which is also very wasteful and not Environmental protection. In addition, since a large amount of pure potassium nitrate melt is required for each dilution, the cost cannot be significantly reduced.

有鑑於此,本創作之主要目的在於提供一種能夠自玻璃硬化製程所產生之廢棄物中純化硝酸鉀,使硝酸鉀可被重複利用的設備。In view of this, the main purpose of this creation is to provide a device capable of purifying potassium nitrate from waste generated by a glass hardening process so that potassium nitrate can be reused.

為達成前述目的,本創作所提供之一種純化硝酸鉀的設備,係用以自包含有硝酸鉀以及硝酸鈉的固態廢棄物中純化出硝酸鉀,該純化硝酸鉀的設備包含有:一第一純化裝置,該第一純化裝置包含有一純化槽、一加熱器、一恆溫器、一溫度感應器、以及一溫度控制器。其中,該純化槽具有一底部、一連接該底部的周壁、以及一由該底部與周壁共同定義出的容室,該容室內係可容裝該固態廢棄物。該加熱器係設置於該純化槽的底部,並可加熱該固態廢棄物使其熔融成廢棄液。該恆溫器係包覆於該純化槽的周壁,用以將該廢棄液維持於一可使該廢棄液析出硝酸鉀結晶並附著於該周壁的溫度。該溫度感應器係用來感測該廢棄液的溫度。而該溫度控制器則電性連接該加熱器、該恆溫器以及該溫度感應器,藉以有效地控制該廢棄液的溫度。藉此,固態廢棄物中的硝酸鉀能夠有效地被純化出來,以利進一步回收再利用。In order to achieve the foregoing objective, the present invention provides a device for purifying potassium nitrate for purifying potassium nitrate from solid waste containing potassium nitrate and sodium nitrate. The device for purifying potassium nitrate includes: A purification device comprising a purification tank, a heater, a thermostat, a temperature sensor, and a temperature controller. Wherein, the purification tank has a bottom, a peripheral wall connecting the bottom, and a chamber defined by the bottom and the peripheral wall, and the chamber can accommodate the solid waste. The heater is disposed at the bottom of the purification tank and can heat the solid waste to be melted into a waste liquid. The thermostat is coated on the peripheral wall of the purification tank to maintain the waste liquid at a temperature at which the waste liquid precipitates potassium nitrate crystals and adheres to the peripheral wall. The temperature sensor is used to sense the temperature of the waste liquid. The temperature controller is electrically connected to the heater, the thermostat and the temperature sensor, thereby effectively controlling the temperature of the waste liquid. Thereby, potassium nitrate in the solid waste can be efficiently purified for further recycling.

在本創作所提供之純化硝酸鉀的設備中,該第一純化裝置之純化槽還具有一連接該周壁的頂部,而該第一純化裝置更可包含有一設置於該純化槽頂部的恆溫器。In the apparatus for purifying potassium nitrate provided by the present invention, the purification tank of the first purification device further has a top portion connected to the peripheral wall, and the first purification device may further comprise a thermostat disposed on the top of the purification tank.

在本創作所提供之純化硝酸鉀的設備中,該第一純化裝置更可包含有一內筒,係為一兩端開放的空心筒結構,且係設置於該容室內。如此,硝酸鉀結晶亦可附著於該內筒的筒壁,屆時只需要取出該內筒,就能夠輕鬆地收集硝酸鉀結晶。In the apparatus for purifying potassium nitrate provided by the present invention, the first purification device may further comprise an inner cylinder, which is a hollow cylinder structure with open ends, and is disposed in the chamber. Thus, potassium nitrate crystals can also adhere to the wall of the inner cylinder, and at that time, it is only necessary to take out the inner cylinder, and the potassium nitrate crystal can be easily collected.

在本創作所提供之純化硝酸鉀的設備中,該第一純化裝置更可包含有一液位計,係設置於該容室內。藉此,可得知附著於該周壁之硝酸鉀結晶的大概高度。In the apparatus for purifying potassium nitrate provided by the present invention, the first purification device may further comprise a liquid level meter disposed in the chamber. Thereby, the approximate height of the potassium nitrate crystal attached to the peripheral wall can be known.

在本創作所提供之純化硝酸鉀的設備中,該加熱器可將該廢棄液加熱至400℃至600℃,藉以使該固態廢棄物完全熔融成廢棄液。In the apparatus for purifying potassium nitrate provided by the present invention, the heater can heat the waste liquid to 400 ° C to 600 ° C, thereby completely melting the solid waste into a waste liquid.

在本創作所提供之純化硝酸鉀的設備中,該恆溫器係可維持於240℃至350℃,俾使該廢棄液能夠維持於315℃至350℃,藉以使該廢棄液能夠有效地析出硝酸鉀結晶並附著於該純化槽之周壁。In the apparatus for purifying potassium nitrate provided by the present invention, the thermostat can be maintained at 240 ° C to 350 ° C, so that the waste liquid can be maintained at 315 ° C to 350 ° C, so that the waste liquid can effectively precipitate nitric acid. Potassium crystallizes and adheres to the peripheral wall of the purification tank.

本創作所提供之純化硝酸鉀的設備,更可包含一第二純化裝置以及一連接裝置,係連通該第一與第二純化裝置。The apparatus for purifying potassium nitrate provided by the present invention may further comprise a second purification device and a connecting device for connecting the first and second purification devices.

首先,該第二純化裝置包含有一純化槽、一加熱器、一恆溫器、一溫度感應器、以及一溫度控制器。其中,該純化槽具有一底部、一連接該底部的周壁、以及一由該底部與周壁共同定義出的容室,該容室內係可容裝自該第一純化裝置之純化槽流出的廢棄液。該加熱器係設置於該純化槽的底部,用以加熱該廢棄液使其維持於熔融狀態。該恆溫器係包覆於該純化槽的周壁,用以將該廢棄液維持於 一可使該廢棄液析出硝酸鉀結晶並附著於該周壁的溫度。該溫度感應器係用來感測該廢棄液的溫度。該溫度控制器則電性連接該加熱器、該恆溫器以及該溫度感應器,藉以有效地控制該廢棄液的溫度。First, the second purification device comprises a purification tank, a heater, a thermostat, a temperature sensor, and a temperature controller. Wherein, the purification tank has a bottom, a peripheral wall connecting the bottom, and a chamber defined by the bottom and the peripheral wall, and the chamber can accommodate the waste liquid flowing out from the purification tank of the first purification device . The heater is disposed at the bottom of the purification tank to heat the waste liquid to maintain the molten state. The thermostat is coated on the peripheral wall of the purification tank to maintain the waste liquid at The temperature at which the waste liquid precipitates potassium nitrate crystals and adheres to the peripheral wall. The temperature sensor is used to sense the temperature of the waste liquid. The temperature controller is electrically connected to the heater, the thermostat and the temperature sensor, thereby effectively controlling the temperature of the waste liquid.

其次,該連接裝置包含有一閥、一連通管、以及一加熱單元。該連通管具有一連通該第一純化裝置之純化槽與該閥的第一通路,以及一連通該閥與該第二純化裝置之純化槽的第二通路,並且,當該閥開啟時,該第一純化裝置之純化槽內的廢棄液可自該第一通路流至該第二通路。該加熱單元具有一溫度感應器、一保溫棉、一加熱帶、以及一溫度控制裝置。該溫度感應器係設置於該連通管的外表面,用以感測該連通管的溫度。該保溫棉係包覆該連通管與該溫度感應器。該加熱帶係包覆該保溫棉,並用以加熱該連通管內的廢棄液,使其維持熔融狀態。該溫度控制器係電性連接該溫度感應器,用以控制該連通管內之廢棄液的溫度。Secondly, the connecting device comprises a valve, a connecting tube, and a heating unit. The communication tube has a first passage that communicates with the purification tank of the first purification device and the valve, and a second passage that communicates the valve with the purification tank of the second purification device, and when the valve is opened, the The waste liquid in the purification tank of the first purification device may flow from the first passage to the second passage. The heating unit has a temperature sensor, a heat insulating cotton, a heating belt, and a temperature control device. The temperature sensor is disposed on an outer surface of the communication tube for sensing a temperature of the communication tube. The insulating cotton coats the connecting pipe and the temperature sensor. The heating belt covers the insulating cotton and is used to heat the waste liquid in the connecting pipe to maintain a molten state. The temperature controller is electrically connected to the temperature sensor for controlling the temperature of the waste liquid in the connecting pipe.

藉此,殘留於第一次純化後之廢棄液中的硝酸鉀,能夠進一步被純化出來,使本創作之純化設備能夠分離出廢棄物中大部分的硝酸鉀。Thereby, the potassium nitrate remaining in the waste liquid after the first purification can be further purified, so that the purification apparatus of the present invention can separate most of the potassium nitrate in the waste.

另外,本創作之另一目的在於提供一種能夠分離出具有不同純度之硝酸鉀的純化設備。In addition, another object of the present invention is to provide a purification apparatus capable of separating potassium nitrate having different purities.

為達成上述目的,本創作所提供之純化硝酸鉀的設備係進一步包含一第三純化裝置。該第三純化裝置包含有一純化槽、一加熱器、一恆溫器、一溫度感應器、以及一溫 度控制器。其中,該純化槽具有一底部、一連接該底部的周壁、以及一由該底部與周壁共同定義出的容室,該容室內係可容裝自該第一純化裝置之純化槽流出的熔融液,前述熔融液係由該第一純化裝置之純化槽周壁的結晶熔融而得者。該加熱器係設置於該純化槽的底部,用以加熱該熔融液使其維持於熔融狀態。該恆溫器係包覆於該純化槽的周壁,用以將該熔融液維持於一可使該熔融液析出硝酸鉀結晶並附著於該周壁的溫度。該溫度感應器係用來感測該熔融液的溫度。該溫度控制器則電性連接該加熱器、該恆溫器以及該溫度感應器,藉以有效地控制該熔融液的溫度。In order to achieve the above object, the apparatus for purifying potassium nitrate provided by the present invention further comprises a third purification device. The third purification device comprises a purification tank, a heater, a thermostat, a temperature sensor, and a temperature Degree controller. Wherein, the purification tank has a bottom, a peripheral wall connecting the bottom, and a chamber defined by the bottom and the peripheral wall, the chamber is capable of accommodating the molten liquid flowing out of the purification tank of the first purification device The melt is obtained by crystal melting of the peripheral wall of the purification tank of the first purification device. The heater is disposed at the bottom of the purification tank to heat the melt to maintain the molten state. The thermostat is coated on the peripheral wall of the purification tank to maintain the melt at a temperature at which the melt precipitates potassium nitrate crystals and adheres to the peripheral wall. The temperature sensor is used to sense the temperature of the melt. The temperature controller is electrically connected to the heater, the thermostat and the temperature sensor, thereby effectively controlling the temperature of the melt.

其次,該連接裝置之連通管更具有一第三通路,係連通該閥與該第三純化裝置之純化槽。如此,當該閥開啟時,該第一純化裝置之純化槽內的熔融液可自該第一通路流至該第三通路。Secondly, the connecting pipe of the connecting device further has a third passage connecting the valve and the purification tank of the third purification device. Thus, when the valve is opened, the melt in the purification tank of the first purification device can flow from the first passage to the third passage.

藉此,可進一步純化自該第一純化裝置之純化槽周壁熔融出的該熔融液,進而得到純度更高的硝酸鉀結晶。Thereby, the melt melted from the peripheral wall of the purification tank of the first purification apparatus can be further purified, and a potassium nitrate crystal having higher purity can be obtained.

當本創作所提供之純化硝酸鉀的設備包含有第一與第二純化裝置,或者是包含有第一、第二以及第三純化裝置時,該第一純化裝置之純化槽的底部最好具有一弧狀凹陷的內壁面,以及一位於該內壁面中心並與該連通管之第一通路連通的通孔,而該第一純化裝置最好還包含有一設置於該通孔之孔壁的閥門;藉以使廢棄液或熔融液能夠徹底地流至該第一通路,避免殘留於該純化槽底部。When the apparatus for purifying potassium nitrate provided by the present invention comprises the first and second purification devices, or the first, second and third purification devices are included, the bottom of the purification tank of the first purification device preferably has An arcuately recessed inner wall surface, and a through hole at a center of the inner wall surface and communicating with the first passage of the communication tube, and the first purification device preferably further includes a valve disposed on the hole wall of the through hole Therefore, the waste liquid or the melt can be completely flowed to the first passage to avoid remaining at the bottom of the purification tank.

有關本創作所提供之自玻璃硬化製程所產生之廢棄物 中純化硝酸鉀的設備的詳細內容及特點,將於後續的實施方式更加詳盡地描述。然而,在本技術領域中具有通常知識者理應瞭解,該等詳細說明以及實施本創作所列舉的特定實施例,僅用於說明本創作,並非用以限制本創作之專利申請範圍。Waste from the glass hardening process provided by this creation The details and characteristics of the equipment for purifying potassium nitrate will be described in more detail in the subsequent embodiments. However, it should be understood by those of ordinary skill in the art that the detailed description and the specific embodiments set forth in the present invention are only used to illustrate the present invention and are not intended to limit the scope of the patent application.

以下將藉由所列舉的實施例配合隨附圖式,詳細說明本創作之技術內容及特徵,其中:第一圖為一示意圖,顯示本創作第一實施例所提供之純化硝酸鉀的設備;第二圖類同第一圖,惟顯示該第一實施例之純化硝酸鉀的設備之第一純化裝置的另一種態樣;第三圖類同第一圖,惟顯示該第一實施例之純化硝酸鉀的設備之第一純化裝置的又一種態樣;第四圖為一示意圖,顯示本創作第二實施例之純化硝酸鉀的設備;以及第五圖類同第四圖,惟顯示本創作第三實施例之純化硝酸鉀的設備。The technical content and features of the present invention will be described in detail below with reference to the accompanying drawings, wherein: FIG. 1 is a schematic view showing the apparatus for purifying potassium nitrate provided by the first embodiment of the present invention; The second drawing is similar to the first figure, but shows another aspect of the first purification device of the apparatus for purifying potassium nitrate of the first embodiment; the third figure is similar to the first figure, but shows the first embodiment. A further aspect of the first purification apparatus for the apparatus for purifying potassium nitrate; the fourth figure is a schematic diagram showing the apparatus for purifying potassium nitrate of the second embodiment of the present invention; and the fifth figure is similar to the fourth figure, but shows the present An apparatus for purifying potassium nitrate of the third embodiment was created.

申請人首先在此說明,在以下將要介紹的實施例中,相同的參考號碼表示相同或類似的元件。The Applicant first describes here that in the embodiments to be described below, the same reference numerals denote the same or similar elements.

本創作所提供之純化硝酸鉀的設備,主要係用以自玻璃硬化製程所產生之包含有硝酸鉀以及硝酸鈉的固態廢棄物中純化出硝酸鉀,以利回收再利用該純化出的硝酸鉀。為此,請先參閱第一圖,本創作第一實施例所提供之純化 硝酸鉀的設備10,主要包含有一第一純化裝置20。The equipment for purifying potassium nitrate provided by the present invention is mainly used for purifying potassium nitrate from solid waste containing potassium nitrate and sodium nitrate produced by the glass hardening process, in order to recover and reuse the purified potassium nitrate. . To this end, please refer to the first figure, the purification provided by the first embodiment of the present creation. The apparatus 10 for potassium nitrate mainly comprises a first purification unit 20.

該第一純化裝置20主要包含有一純化槽21、一加熱器23、一恆溫器25、一溫度感應器27以及一溫度控制器29。The first purification device 20 mainly comprises a purification tank 21, a heater 23, a thermostat 25, a temperature sensor 27 and a temperature controller 29.

其中,該純化槽21具有一底部211、一一體連接該底部211的周壁213、以及一由該底部211與周壁213定義出的容室215,該容室215係用以容裝該固態廢棄物。此外,由於該廢棄物可能會包含有除了硝酸鉀(KNO3 )以及硝酸鈉(NaNO3 )以外的其他鹽類混合物,諸如磷酸鹽(phosphate)、硫酸鹽(sulfate)或是亞硝酸鹽(nitrite),因此該純化槽21較佳宜由與鉀、鈉離子反應性低且具有抗鹽類腐蝕性的不鏽鋼材質製成,藉以避免純化槽21與鉀、鈉離子反應而產生不必要的反應物,以及避免該純化槽21於高溫下受前述鹽類混合物侵蝕而損壞,並且,以一體成型製成該純化槽21可避免組合斷面的銜接材質於高溫下受前述鹽類混合物侵蝕所致之損壞。The purification tank 21 has a bottom portion 211, a peripheral wall 213 integrally connected to the bottom portion 211, and a chamber 215 defined by the bottom portion 211 and the peripheral wall 213. The chamber 215 is used to accommodate the solid waste. Things. In addition, since the waste may contain a mixture of salts other than potassium nitrate (KNO 3 ) and sodium nitrate (NaNO 3 ), such as phosphate, sulfate or nitrite Therefore, the purification tank 21 is preferably made of a stainless steel material having low reactivity with potassium and sodium ions and having salt corrosion resistance, thereby preventing the purification tank 21 from reacting with potassium and sodium ions to generate unnecessary reactants. And avoiding the purification tank 21 being damaged by the above-mentioned salt mixture at a high temperature, and forming the purification tank 21 by integral molding can prevent the joint material of the combined section from being eroded by the salt mixture at a high temperature. damage.

其次,該加熱器23於本例中為(但不限於)高溫加熱板,其可加熱至約400℃至600℃;該加熱器23係設置於該純化槽21的底部211,用以將該純化槽21內的固態廢棄物加熱熔融成一廢棄液W。Next, the heater 23 is, in this example, but not limited to, a high temperature heating plate, which can be heated to about 400 ° C to 600 ° C; the heater 23 is disposed at the bottom 211 of the purification tank 21 for The solid waste in the purification tank 21 is heated and melted into a waste liquid W.

再者,該恆溫器25於本例中為(但不限於)可彎曲的加熱板,係包覆於該純化槽21的周壁213。該恆溫器25可恆溫於240℃至350℃,藉以將該廢棄液W維持於可使該廢棄液W析出硝酸鉀結晶C的溫度,約為315℃至350 ℃。Furthermore, the thermostat 25 is, but not limited to, a bendable heating plate in this example, and is coated on the peripheral wall 213 of the purification tank 21. The thermostat 25 can be thermostated at 240 ° C to 350 ° C, whereby the waste liquid W is maintained at a temperature at which the waste liquid W can be precipitated out of the potassium nitrate crystal C, and is about 315 ° C to 350 ° C. °C.

需特別說明的是,為了使該恆溫器25能夠具有較佳的恆溫能力以及調整該周壁213溫度的能力,還可進一步將保溫棉(圖中未示)包覆於該加熱板,並且,該保溫棉與該加熱板之間,鄰近其頂、底端緣處還可設有二通氣閥(圖中未示),如此,當廢棄液W溫度高於預設溫度時,可開啟該通氣閥,利用循環氣流幫助降溫;反之,當廢棄液W溫度低於預設溫度時,即關閉該通氣閥,以提高廢棄液W溫度。當然,前述提高恆溫器25之恆溫能力與調整溫度能力的方式,僅為舉例說明而已,實際上亦可透過其他方式,諸如設置冷卻水通道,來達成前述目的。It should be particularly noted that in order to enable the thermostat 25 to have a better constant temperature capability and the ability to adjust the temperature of the peripheral wall 213, a heat insulating cotton (not shown) may be further coated on the heating plate, and A vent valve (not shown) may be disposed between the insulating cotton and the heating plate adjacent to the top and bottom edges thereof, so that when the temperature of the waste liquid W is higher than a preset temperature, the vent valve may be opened. The circulating airflow is used to help cool down; conversely, when the temperature of the waste liquid W is lower than the preset temperature, the venting valve is closed to increase the temperature of the waste liquid W. Of course, the foregoing manner of improving the thermostat capability and the temperature adjustment capability of the thermostat 25 is merely an example, and the foregoing can also be achieved by other means, such as providing a cooling water passage.

另外,本創作中的恆溫器25亦可為一種兩段式恆溫器,詳而言之,該恆溫器25可具有第一與第二恆溫件,其中該第一恆溫件係包覆於該周壁213鄰近該加熱器23的位置;而該第二恆溫件係包覆於該周壁213鄰近該第一恆溫件的位置。藉此,該純化槽21的周壁213可維持於兩種不同的溫度,以提高硝酸鉀結晶C析出的效率。In addition, the thermostat 25 in the present creation may also be a two-stage thermostat. In detail, the thermostat 25 may have first and second thermostats, wherein the first thermostat is coated on the peripheral wall. 213 is adjacent to the position of the heater 23; and the second thermostat is wrapped around the peripheral wall 213 adjacent to the first thermostat. Thereby, the peripheral wall 213 of the purification tank 21 can be maintained at two different temperatures to increase the efficiency of precipitation of potassium nitrate crystal C.

關於該溫度感應器27與該溫度控制器29,於本例中,該溫度感應器27可為一高溫型溫度計,藉以量測該廢棄液W的溫度;而該溫度控制器29係電性連接該加熱器23、該恆溫器25以及該溫度感應器27,使該溫度控制器29能夠依據該溫度感應器27回饋之廢棄液W的溫度訊號,來控制該加熱器23以及該恆溫器25升溫或降溫。如此,當該純化槽21內之廢棄液W溫度超過或低於預設溫度時, 該溫度控制器29隨即控制該加熱器23及該恆溫器25降溫或升溫,以有效地控制該廢棄液W的溫度。裝設時,該溫度感應器27最好是設置於該純化槽21的中心位置,當然,實際上並無特定限制,其亦可位於鄰近該周壁213的任意位置。Regarding the temperature sensor 27 and the temperature controller 29, in this example, the temperature sensor 27 can be a high temperature type thermometer to measure the temperature of the waste liquid W; and the temperature controller 29 is electrically connected. The heater 23, the thermostat 25 and the temperature sensor 27 enable the temperature controller 29 to control the temperature rise of the heater 23 and the thermostat 25 according to the temperature signal of the waste liquid W fed back by the temperature sensor 27. Or cool down. Thus, when the temperature of the waste liquid W in the purification tank 21 exceeds or falls below a preset temperature, The temperature controller 29 then controls the heater 23 and the thermostat 25 to cool or raise the temperature to effectively control the temperature of the waste liquid W. Preferably, the temperature sensor 27 is disposed at a central position of the purification tank 21, and of course, there is no particular limitation, and it may be located at any position adjacent to the peripheral wall 213.

需補充說明的是,如第一圖所示,該純化槽21最好還具有一連接該周壁213的頂部217,而該第一純化裝置20最好還包含有一設置於該頂部217的恆溫器25,係電性連接該溫度控制器29,藉以使該容室215內之廢棄液W的溫度能夠更為均勻。It should be noted that, as shown in the first figure, the purification tank 21 preferably further has a top portion 217 connecting the peripheral wall 213, and the first purification device 20 preferably further includes a thermostat disposed on the top portion 217. 25, electrically connected to the temperature controller 29, so that the temperature of the waste liquid W in the chamber 215 can be more uniform.

更且,如第一圖所示,該純化槽21還可以進一步包含有設置於該容室215內的一液位計26於本例中,該液位計26可設置於(但不限於)鄰近該周壁213的位置,藉以得知硝酸鉀結晶C的大概高度。詳而言之,該液位計26於本例中係利用導通迴路原理,透過檢測導電度高低來得知硝酸鉀結晶C的高度,舉例來說,剛開始進行純化時,液位計26接觸於含有鈉、鉀等離子的廢棄液W,此時呈導通狀態,導電度較高;當硝酸鉀結晶C開始析出時,析出的硝酸鉀結晶C會逐漸包覆該液位計26的偵測部位,此時,由於仍有少量廢棄液W可能會滲入硝酸鉀結晶C,因此雖然仍呈導通狀態,但導電度逐漸降低;當析出結晶C包覆住該液位計26偵測部位的量越多時,廢棄液W可能無法再滲入硝酸鉀結晶C,以致導電度可能降低至接近零。如此,藉由測得之導電度高低,即可得知硝酸鉀結晶 C的大概高度。Moreover, as shown in the first figure, the purification tank 21 may further include a liquid level gauge 26 disposed in the chamber 215. The liquid level gauge 26 may be disposed in, but not limited to, Adjacent to the position of the peripheral wall 213, the approximate height of the potassium nitrate crystal C is known. In detail, the liquid level gauge 26 uses the conduction loop principle in this example to determine the height of the potassium nitrate crystal C by detecting the conductivity. For example, when the purification is started, the liquid level gauge 26 is in contact with The waste liquid W containing sodium and potassium ions is in a conducting state at this time, and the conductivity is high; when the potassium nitrate crystal C starts to precipitate, the precipitated potassium nitrate crystal C gradually covers the detection portion of the liquid level gauge 26, At this time, since a small amount of waste liquid W may infiltrate into the potassium nitrate crystal C, although the conduction state is still in conduction, the conductivity gradually decreases; when the precipitation crystal C covers the detection portion of the liquid level gauge 26, the more the amount is detected. At the time, the waste liquid W may no longer penetrate into the potassium nitrate crystal C, so that the conductivity may be lowered to near zero. Thus, by measuring the conductivity, the potassium nitrate crystal can be known. The approximate height of C.

另外值得一提的是,為了方便取出純化後的硝酸鉀結晶C,如第二圖所示,本實施例之純化硝酸鉀的設備10中,該第一純化裝置20’最好還包含有一內筒22,其係為兩端開放的空心筒結構。該內筒22係容置於該容室215內。如此,自廢棄液W中析出的硝酸鉀結晶C亦可附著於該內筒22的筒壁221。當結束純化後,僅需取出該內筒22,就能夠輕鬆地收集硝酸鉀結晶C。It is also worth mentioning that, in order to facilitate the removal of the purified potassium nitrate crystal C, as shown in the second figure, in the apparatus 10 for purifying potassium nitrate of the present embodiment, the first purification device 20' preferably further comprises an inner portion. The cylinder 22 is a hollow cylinder structure with open ends. The inner cylinder 22 is housed in the chamber 215. Thus, the potassium nitrate crystal C precipitated from the waste liquid W can also adhere to the cylindrical wall 221 of the inner cylinder 22. When the purification is completed, only the inner cylinder 22 needs to be taken out, and the potassium nitrate crystal C can be easily collected.

其次,為了方便取出純化後的硝酸鉀結晶C以及剩餘在該容室215內的廢棄液W,該第一純化裝置20”的態樣亦可如第三圖所示。其中,該純化槽21的底部211還具有一呈弧狀凹陷的內壁面218,以及一位於該內壁面218中心處的通孔219,而該第一純化裝置20”更包含有一設置於該通孔219之孔壁的閥門24。如此,當結束純化後,透過開啟該閥門24即可使剩餘的廢棄液W自該通孔219排出,且不會殘留於該底部211,藉以方便收集殘餘的廢棄液W。此外,當廢棄液W排光後,可再次將附著於該周壁213的硝酸鉀結晶C加熱至熔融狀態,使其同樣可自該通孔219排出,以方便收集純化後的硝酸鉀結晶C。Next, in order to facilitate the removal of the purified potassium nitrate crystal C and the waste liquid W remaining in the chamber 215, the first purification apparatus 20" may also be as shown in the third figure. The bottom portion 211 further has an inner wall surface 218 which is recessed in an arc shape, and a through hole 219 at the center of the inner wall surface 218, and the first purification device 20" further includes a hole wall disposed in the through hole 219. Valve 24. Thus, when the purification is completed, the remaining waste liquid W can be discharged from the through hole 219 by opening the valve 24, and does not remain in the bottom portion 211, thereby facilitating collection of the residual waste liquid W. Further, after the waste liquid W is discharged, the potassium nitrate crystal C adhering to the peripheral wall 213 can be heated again to a molten state so as to be discharged from the through hole 219 to facilitate collection of the purified potassium nitrate crystal C.

當然,取出純化後剩餘在該容室215內之廢棄液W,以及收集純化後之硝酸鉀結晶C的方法並不侷限於上述者,例如可利用本創作之發明人先前所獲得之台灣新型專利第M426447號所揭示的一種負壓保溫抽取管裝置,直接自該容室215內抽取該廢棄液W或純化後之熔融態硝酸 鉀。Of course, the method of taking out the waste liquid W remaining in the chamber 215 after purification and collecting the purified potassium nitrate crystal C is not limited to the above, and for example, the Taiwan novel patent previously obtained by the inventor of the present invention can be utilized. A negative pressure heat preservation extraction tube device disclosed in No. M426447, directly extracting the waste liquid W or the purified molten nitric acid from the chamber 215 Potassium.

以上即為本創作第一實施例所提供之純化硝酸鉀的設備10的詳細結構說明,以下將就該純化硝酸鉀的設備10的使用方式作進一步說明。The above is a detailed structural description of the apparatus 10 for purifying potassium nitrate provided in the first embodiment of the present invention, and the manner of use of the apparatus 10 for purifying potassium nitrate will be further described below.

實際使用時,先將前述固態廢棄物放置於該純化槽21的容室215內,之後將該加熱器23加熱至約400℃至600℃,並靜置於此溫度下一段時間,例如約1至10小時,使該固態廢棄物完全熔融成廢棄液W。在此,透過給予該溫度控制器29一預設溫度,即可使該溫度控制器29依據該溫度感應器27回饋之溫度訊號,來控制該加熱器23與該恆溫器25,使該廢棄液W能夠維持於該預設溫度。接者,將該加熱器23的溫度維持於前述加熱溫度(例如約450℃),然後使該廢棄液W階段式的降溫,亦即以越來越慢的速度降溫,讓廢棄液W中的硝酸鉀成分能夠析出。舉例來說,首先,設定一第一預設溫度,例如為350℃,亦即為略高於硝酸鉀凝固點溫度的溫度,之後以一第一速度開始降溫至該第一預設溫度,此時,由於鄰近該周壁213的廢棄液W溫度會略低於鄰近該底部211的廢棄液W溫度,使鄰近周壁213的廢棄液W逐漸析出硝酸鉀結晶C並附著於周壁213的內表面。其後,設定一第二預設溫度,例如為340℃,亦即接近硝酸鉀凝固點溫度的溫度,之後以一慢於該第一速度的第二速度開始降溫至該第二預設溫度,此時,該周壁213會附著越來越多的硝酸鉀結晶C。最後,再設定一第三預設溫度,例如為310℃,亦即略低於硝酸 鉀凝固點溫度但高於硝酸鈉凝固點溫度的溫度,之後以一慢於該第二速度的第三速度開始降溫至該第三預設溫度,此時,硝酸鉀結晶C的析出速度會逐漸減緩。In actual use, the solid waste is first placed in the chamber 215 of the purification tank 21, and then the heater 23 is heated to about 400 ° C to 600 ° C and left at this temperature for a period of time, for example, about 1 The solid waste was completely melted into waste liquid W by 10 hours. Here, by giving the temperature controller 29 a predetermined temperature, the temperature controller 29 can control the heater 23 and the thermostat 25 according to the temperature signal fed back by the temperature sensor 27 to make the waste liquid. W can be maintained at the preset temperature. Then, the temperature of the heater 23 is maintained at the aforementioned heating temperature (for example, about 450 ° C), and then the waste liquid is cooled in a stepwise manner, that is, at a slower and slower speed, in the waste liquid W. The potassium nitrate component can be precipitated. For example, first, a first preset temperature is set, for example, 350 ° C, that is, a temperature slightly higher than the freezing point temperature of potassium nitrate, and then the temperature is lowered to the first preset temperature at a first speed. Since the temperature of the waste liquid W adjacent to the peripheral wall 213 is slightly lower than the temperature of the waste liquid W adjacent to the bottom portion 211, the waste liquid W adjacent to the peripheral wall 213 gradually precipitates the potassium nitrate crystal C and adheres to the inner surface of the peripheral wall 213. Thereafter, setting a second preset temperature, for example, 340 ° C, that is, a temperature close to the freezing point temperature of the potassium nitrate, and then starting to cool down to the second preset temperature at a second speed slower than the first speed, At this time, the peripheral wall 213 will adhere to more and more potassium nitrate crystal C. Finally, a third preset temperature is set, for example, 310 ° C, that is, slightly lower than nitric acid The temperature at which the potassium freezing point is higher than the freezing point of the sodium nitrate, and then starts to decrease to the third predetermined temperature at a third speed slower than the second speed. At this time, the precipitation rate of the potassium nitrate crystal C is gradually slowed down.

由以上陳述可知,本創作所提供之純化硝酸鉀的設備10能夠有效地自玻璃硬化製程所產生的固態廢棄物中純化出硝酸鉀,使該純化出的硝酸鉀能夠重複利用玻璃硬化製程,因此具有環保以及能夠降低成本的優勢。It can be seen from the above statement that the apparatus 10 for purifying potassium nitrate provided by the present invention can effectively purify potassium nitrate from the solid waste generated by the glass hardening process, so that the purified potassium nitrate can reuse the glass hardening process, so Environmentally friendly and able to reduce costs.

接著請參閱第四圖,本創作第二實施例所提供之純化硝酸鉀的設備10’,主要包含有如第三圖所示之該第一純化裝置20”、一第二純化裝置30、以及一連通該第一與第二純化裝置20,30的連接裝置40。Referring to the fourth figure, the apparatus 10' for purifying potassium nitrate provided by the second embodiment of the present invention mainly comprises the first purification device 20", a second purification device 30, and a company as shown in the third figure. The connecting device 40 of the first and second purification devices 20, 30 is passed.

由於該第一純化裝置20”於前揭第一實施例中已有完整介紹,因此申請人在此不再贅述,以下僅針對不同處進行說明。Since the first purification device 20" has been fully described in the first embodiment, the applicant will not repeat it here, and the following description is only for different points.

其中,該第二純化裝置30大致上與第三圖所示之該第一純化裝置20”相似,同樣包含有一純化槽31、一加熱器33、一恆溫器35、一溫度感應器37以及一溫度控制器39。The second purification device 30 is substantially similar to the first purification device 20" shown in the third figure, and also includes a purification tank 31, a heater 33, a thermostat 35, a temperature sensor 37, and a Temperature controller 39.

該純化槽31同樣具有一底部311、一周壁313、以及一容室315,但該容室315係用以容裝自該純化槽21流出的廢棄液W’;該加熱器33同樣設置於該純化槽31的底部311,用以將加熱該純化槽31內的廢棄液W’,使其維持於熔融狀態。該恆溫器35、溫度感應器37以及溫度控制器39之特徵大致上與上述者相同,惟該恆溫器35主要是用以將該廢棄液W’維持於一可使該廢棄液W’析出硝酸鉀結 晶並附著於該周壁313之溫度;該溫度感應器37主要是用以感測該廢棄液W’的溫度;而該溫度控制器39則係用以控制該廢棄液W’的溫度。The purification tank 31 also has a bottom portion 311, a peripheral wall 313, and a chamber 315, but the chamber 315 is for containing the waste liquid W' flowing out from the purification tank 21; the heater 33 is also disposed at the same The bottom portion 311 of the purification tank 31 is for heating the waste liquid W' in the purification tank 31 to be maintained in a molten state. The thermostat 35, the temperature sensor 37, and the temperature controller 39 are substantially the same as the above, except that the thermostat 35 is mainly used to maintain the waste liquid W' in a waste liquid W'. Potassium knot The temperature is attached to the temperature of the peripheral wall 313; the temperature sensor 37 is mainly for sensing the temperature of the waste liquid W'; and the temperature controller 39 is for controlling the temperature of the waste liquid W'.

當然,該純化槽31的底部311亦可具有呈弧狀凹陷的內壁面317,以及位於該內壁面317中心處的通孔319,而該第二純化裝置30亦可包含有設置於前述通孔319之孔壁的閥門32,其特徵與功能皆與第一實施例所述者相同。The bottom portion 311 of the purification tank 31 may have an inner wall surface 317 which is recessed in an arc shape, and a through hole 319 at the center of the inner wall surface 317. The second purification device 30 may also include a through hole disposed in the through hole. The valve 32 of the 319 hole wall has the same features and functions as those described in the first embodiment.

其次,該連接裝置40包含有一閥41(例如一般的開關閥或逆止閥等)、一連通管43、以及一加熱單元45。在本例中,為了耐受高溫,該閥41係使用金屬密封閥件,前述金屬為不鏽鋼或銅。Next, the connecting device 40 includes a valve 41 (for example, a general on-off valve or a check valve, etc.), a communication tube 43, and a heating unit 45. In this example, in order to withstand high temperatures, the valve 41 uses a metal sealing valve member, and the aforementioned metal is stainless steel or copper.

該連通管43具有一第一通路431以及一第二通路433,該第一通路431係連通該純化槽21與該閥41,而該第二通路433係連通該閥41與該純化槽31。如此,當該閥41開啟時,該純化槽21內純化後的廢棄液W’係可自該第一通路431流至該第二通路433。The communication tube 43 has a first passage 431 that communicates with the purification tank 21 and the valve 41, and a second passage 433 that communicates with the valve 41 and the purification tank 31. Thus, when the valve 41 is opened, the purified waste liquid W' in the purification tank 21 can flow from the first passage 431 to the second passage 433.

該加熱單元45,具有一溫度感應器451、一加熱帶453、一保溫棉455、以及一溫度控制器457。該溫度感應器451係設置於該連通管43之外表面,用以感測該連通管43的溫度;該加熱帶453係纏繞包覆於該連通管43與該溫度感應器451;該保溫棉455係包覆該加熱帶453,用以加熱該連通管43內的廢棄液W’;而該溫度控制器457係電性連接該加熱帶453與該溫度感應器451,用以控制該連通管43內之廢棄液W’的溫度。The heating unit 45 has a temperature sensor 451, a heating belt 453, a heat insulating cotton 455, and a temperature controller 457. The temperature sensor 451 is disposed on the outer surface of the communication tube 43 for sensing the temperature of the communication tube 43. The heating belt 453 is wrapped around the communication tube 43 and the temperature sensor 451; The 455 is coated with the heating belt 453 for heating the waste liquid W' in the connecting pipe 43. The temperature controller 457 is electrically connected to the heating belt 453 and the temperature sensor 451 for controlling the connecting pipe. The temperature of the waste liquid W' in 43.

如此,實際使用時,當該純化槽21內的廢棄液W經過如上所述的純化過程而成為純化後的廢棄液W’後,由於該廢棄液W’中仍然可能殘留有未被分離出的硝酸鉀,因此,該廢棄液W’可經該連通管43而導入該純化槽31的容室315內,再利用與上述相同的純化步驟,進一步自該廢棄液W’中純化出硝酸鉀,使本創作之純化設備10’能夠分離出廢棄物中大部分的硝酸鉀。Thus, in actual use, when the waste liquid W in the purification tank 21 passes through the purification process as described above to become the purified waste liquid W', there is still possibility that the waste liquid W' remains unseparated. Potassium nitrate, therefore, the waste liquid W' can be introduced into the chamber 315 of the purification tank 31 via the communication tube 43, and the potassium nitrate can be further purified from the waste liquid W' by the same purification step as above. The purification apparatus 10' of the present invention is capable of separating most of the potassium nitrate in the waste.

最後請參閱第五圖,本創作第三實施例所提供之純化硝酸鉀的設備10”,主要包含有如第三圖所示之該第一純化裝置20”、該第二純化裝置30、一連接裝置40’以及一第三純化裝置50。Finally, please refer to the fifth figure. The apparatus 10" for purifying potassium nitrate provided by the third embodiment of the present invention mainly comprises the first purification device 20" as shown in the third figure, the second purification device 30, and a connection. Device 40' and a third purification device 50.

由於本實施例與前述第二實施例的最大差異在於該連接裝置40’以及該第三純化裝置50,因此申請人以下僅就差異處進行說明。Since the greatest difference between this embodiment and the foregoing second embodiment is the connecting device 40' and the third purifying device 50, the applicant will only be described below with respect to differences.

該第三純化裝置50大致上與該第一與第二純化裝置20”,30相似,同樣包含有一純化槽51、一加熱器53、一恆溫器55、一溫度感應器57以及一溫度控制器59。The third purification device 50 is substantially similar to the first and second purification devices 20", 30, and also includes a purification tank 51, a heater 53, a thermostat 55, a temperature sensor 57, and a temperature controller. 59.

該純化槽51同樣具有一底部511、周壁513、以及一容室515,但該容室515係用以容裝自該純化槽21流出的熔融液M,前述熔融液M係由該純化槽21周壁213的結晶C熔融而得者;該加熱器53同樣設置於該純化槽51的底部511,用以將加熱該純化槽51內的熔融液M,使其維持於熔融狀態。該恆溫器55、溫度感應器57以及溫度控制器59的特徵大致上與前述者相同,惟該恆溫器55主要 是用以將該熔融液M維持於一可使該熔融液M析出硝酸鉀結晶C並附著於該周壁513之溫度;該溫度感應器57主要是用以感測該熔融液M的溫度;而該溫度控制器59則係用以控制該熔融液M的溫度。The purification tank 51 also has a bottom portion 511, a peripheral wall 513, and a chamber 515, but the chamber 515 is for containing the molten metal M flowing out of the purification tank 21, and the molten liquid M is from the purification tank 21 The crystal C of the peripheral wall 213 is melted. The heater 53 is also provided at the bottom 511 of the purification tank 51 for heating the molten metal M in the purification tank 51 to be maintained in a molten state. The thermostat 55, the temperature sensor 57, and the temperature controller 59 are substantially the same as the foregoing, except that the thermostat 55 is mainly Is used to maintain the melt M at a temperature at which the melt M precipitates potassium nitrate crystal C and adheres to the peripheral wall 513; the temperature sensor 57 is mainly used to sense the temperature of the melt M; The temperature controller 59 is used to control the temperature of the melt M.

當然,該純化槽51的底部511亦可具有呈弧狀凹陷的內壁面517以及位於該內壁面中心處的通孔519,而該第三純化裝置50亦可包含有設置於前述通孔519之孔壁的閥門52,其特徵與功能皆與第一實施例所述者相同。The bottom portion 511 of the purification tank 51 may have an inner wall surface 517 which is recessed in an arc shape and a through hole 519 at the center of the inner wall surface. The third purification device 50 may also include a through hole 519. The valve 52 of the bore wall has the same features and functions as those described in the first embodiment.

而該連接裝置40’包含有該閥41、一連通管43’、以及該加熱單元45。該閥41與加熱單元45與第二實施例所述者相同。該連通管43’於本例中還具有一第三通路435,係連通該閥41與該純化槽51。如此,當該閥41開啟時,該純化槽21內的熔融液M係可自該第一通路431流至該第三通路435。換言之,該閥41可視需求而連通該第一通路431與第二通路433,或者是連通該第一通路431與第三通路435。The connecting device 40' includes the valve 41, a communication tube 43', and the heating unit 45. The valve 41 and the heating unit 45 are the same as those described in the second embodiment. The communication tube 43' also has a third passage 435 in this example to communicate the valve 41 and the purification tank 51. Thus, when the valve 41 is opened, the melt M in the purification tank 21 can flow from the first passage 431 to the third passage 435. In other words, the valve 41 can communicate with the first passage 431 and the second passage 433 as needed, or can communicate with the first passage 431 and the third passage 435.

如此,實際使用時,當該純化槽21內的廢棄液W’已經流入該純化槽31的容室315後,即關閉該閥門24,並再次使該加熱器23加熱,使附著於該周壁213的硝酸鉀結晶C熔融成熔融液M,之後,開啟閥門24使該熔融液M經該第一通路431流至該第三通路435,最終被導入該純化槽51的容室515內。其後,再利用與上述相同的純化步驟,進一步自該熔融液M中純化硝酸鉀,使本創作之純化設備10”能夠進一步純化硝酸鉀,藉以獲得具有不同純度 的硝酸鉀。Thus, in actual use, when the waste liquid W' in the purification tank 21 has flowed into the chamber 315 of the purification tank 31, the valve 24 is closed, and the heater 23 is again heated to adhere to the peripheral wall 213. The potassium nitrate crystal C is melted into the melt M, and then the valve 24 is opened to flow the melt M through the first passage 431 to the third passage 435, and finally introduced into the chamber 515 of the purification tank 51. Thereafter, the same purification step as above is used to further purify the potassium nitrate from the melt M, so that the purification device 10" of the present invention can further purify the potassium nitrate to obtain different purity. Potassium nitrate.

需特別說明的是,請再次參閱第四圖與第五圖,雖然本創作前揭第二實施例與第三實施例係分別將該第二純化裝置30連接於該第一純化裝置20”,以及將第二、第三純化裝置30,50連接於該第一純化裝置20”,然而實際上,在進行此種批次(batch)純化步驟時,可相互連接之純化裝置的數量並無特定限制,只要能夠達成進一步純化之目的者即可,換言之,藉由本創作所提供之設備可進行連續批次純化製程。It should be noted that, please refer to the fourth and fifth figures again, although the second embodiment and the third embodiment of the present invention respectively connect the second purification device 30 to the first purification device 20", And attaching the second and third purification devices 30, 50 to the first purification device 20", but in practice, the number of interconnectable purification devices is not specific when performing such a batch purification step Restrictions, as long as the purpose of further purification can be achieved, in other words, the continuous batch purification process can be carried out by the equipment provided by the present creation.

綜上所陳,本創作之純化硝酸鉀的設備不僅能夠有效自玻璃硬化製程所產生的固態廢棄物中純化出硝酸鉀,以利回收再利用,因此具有環保且可降低成本的優點。其次,透過設置第二純化裝置,還能使本創作的設備能夠將廢棄物中大部分的硝酸鉀都純化出來,因此具有較佳的純化效率。更且,透過設置第三純化裝置,還進一步使本創作的設備具有能夠獲得不同純度之硝酸鉀的功能。In summary, the purified potassium nitrate equipment can not only effectively purify potassium nitrate from the solid waste generated by the glass hardening process, but also facilitates recycling and reuse, so it is environmentally friendly and can reduce the cost. Secondly, by providing a second purification device, the apparatus of the present invention can also purify most of the potassium nitrate in the waste, thereby having a better purification efficiency. Further, by providing the third purification device, the apparatus of the present invention is further provided with a function of obtaining potassium nitrate of different purity.

最後,必須再次說明,本創作於前揭實施例中所揭露的構成元件,僅為舉例說明,並非用來限制本案的範圍,任何等效元件的替代、變化或修飾,以及任意組合該第一純化裝置20,20’,20”與第二或第三純化裝置30,50的態樣,亦應為本案之申請專利範圍所涵蓋。Finally, it must be stated that the constituent elements disclosed in the foregoing embodiments are merely illustrative and are not intended to limit the scope of the present invention, any substitution, variation or modification of equivalent elements, and any combination of the first The aspect of the purification apparatus 20, 20', 20" and the second or third purification apparatus 30, 50 should also be covered by the scope of the patent application of this application.

10,10’,10”‧‧‧純化硝酸鉀的設備10,10’,10”‧‧‧ Equipment for purifying potassium nitrate

20,20’,20”‧‧‧第一純化裝置20,20’,20”‧‧‧First purification unit

21‧‧‧純化槽21‧‧‧purification tank

211‧‧‧底部211‧‧‧ bottom

213‧‧‧周壁213‧‧‧The wall

215‧‧‧容室215‧‧ ‧ room

217‧‧‧頂部217‧‧‧ top

218‧‧‧內壁面218‧‧‧ inner wall

219‧‧‧通孔219‧‧‧through hole

22‧‧‧內筒22‧‧‧Inner tube

221‧‧‧筒壁221‧‧‧

23‧‧‧加熱器23‧‧‧heater

24‧‧‧閥門24‧‧‧ Valve

25‧‧‧恆溫器25‧‧‧ thermostat

26‧‧‧液位計26‧‧‧Level gauge

27‧‧‧溫度感應器27‧‧‧ Temperature sensor

29‧‧‧溫度控制器29‧‧‧ Temperature Controller

30‧‧‧第二純化裝置30‧‧‧Second purification unit

31‧‧‧純化槽31‧‧‧ Purification tank

311‧‧‧底部311‧‧‧ bottom

313‧‧‧周壁313‧‧‧The wall

315‧‧‧容室315‧‧ ‧ room

317‧‧‧內壁面317‧‧‧ inner wall

319‧‧‧通孔319‧‧‧through hole

32‧‧‧閥門32‧‧‧ Valve

33‧‧‧加熱器33‧‧‧heater

35‧‧‧恆溫器35‧‧‧ thermostat

37‧‧‧溫度感應器37‧‧‧Temperature sensor

39‧‧‧溫度控制器39‧‧‧ Temperature Controller

40,40’‧‧‧連接裝置40,40’‧‧‧Connecting device

41‧‧‧閥41‧‧‧ valve

43,43’‧‧‧連通管43,43’‧‧‧Connected pipe

431‧‧‧第一通路431‧‧‧First Path

433‧‧‧第二通路433‧‧‧second pathway

435‧‧‧第三通路435‧‧‧ third pathway

45‧‧‧加熱單元45‧‧‧heating unit

451‧‧‧溫度感應器451‧‧‧temperature sensor

453‧‧‧加熱帶453‧‧‧heating belt

455‧‧‧保溫棉455‧‧‧Insulation cotton

457‧‧‧溫度控制器457‧‧‧temperature controller

50‧‧‧第三純化裝置50‧‧‧ Third purification unit

51‧‧‧純化槽51‧‧‧purification tank

511‧‧‧底部511‧‧‧ bottom

513‧‧‧周壁513‧‧‧Wall

515‧‧‧容室515‧‧ ‧ room

517‧‧‧內壁面517‧‧‧ inner wall

519‧‧‧通孔519‧‧‧through hole

52‧‧‧閥門52‧‧‧ Valve

53‧‧‧加熱器53‧‧‧heater

55‧‧‧恆溫器55‧‧‧ thermostat

57‧‧‧溫度感應器57‧‧‧temperature sensor

59‧‧‧溫度控制器59‧‧‧ Temperature Controller

C‧‧‧結晶C‧‧‧ Crystallization

M‧‧‧熔融液M‧‧‧ melt

W,W’‧‧‧廢棄液W, W’‧‧‧ waste liquid

第一圖為一示意圖,顯示本創作第一實施例所提供之純化硝酸鉀的設備;第二圖類同第一圖,惟顯示該第一實施例之純化硝酸鉀的設備之第一純化裝置的另一種態樣;第三圖類同第一圖,惟顯示該第一實施例之純化硝酸鉀的設備之第一純化裝置的又一種態樣;第四圖為一示意圖,顯示本創作第二實施例之純化硝酸鉀的設備;以及第五圖類同第四圖,惟顯示本創作第三實施例之純化硝酸鉀的設備。The first figure is a schematic view showing the apparatus for purifying potassium nitrate provided by the first embodiment of the present invention; the second drawing is similar to the first figure, but showing the first purification apparatus of the apparatus for purifying potassium nitrate of the first embodiment. Another aspect; the third figure is similar to the first figure, but shows another aspect of the first purification device of the apparatus for purifying potassium nitrate of the first embodiment; the fourth figure is a schematic view showing the creation of the first The apparatus for purifying potassium nitrate of the second embodiment; and the fifth drawing is similar to the fourth drawing, except that the apparatus for purifying potassium nitrate of the third embodiment of the present invention is shown.

10‧‧‧純化硝酸鉀的設備10‧‧‧ Equipment for purifying potassium nitrate

20‧‧‧第一純化裝置20‧‧‧First purification unit

21‧‧‧純化槽21‧‧‧purification tank

211‧‧‧底部211‧‧‧ bottom

213‧‧‧周壁213‧‧‧The wall

215‧‧‧容室215‧‧ ‧ room

217‧‧‧頂部217‧‧‧ top

23‧‧‧加熱器23‧‧‧heater

25‧‧‧恆溫器25‧‧‧ thermostat

26‧‧‧液位計26‧‧‧Level gauge

27‧‧‧溫度感應器27‧‧‧ Temperature sensor

29‧‧‧溫度控制器29‧‧‧ Temperature Controller

C‧‧‧結晶C‧‧‧ Crystallization

W‧‧‧廢棄液W‧‧‧Waste liquid

Claims (10)

一種自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,該廢棄物為固態且包含有硝酸鉀以及硝酸鈉,該純化硝酸鉀的設備包含有:一第一純化裝置,該第一純化裝置包含有:一純化槽,具有一底部、一連接該底部之周壁、以及一由該底部與該周壁界定且用以容裝固態廢棄物之容室;一加熱器,設置於該純化槽的底部,用以將該固態廢棄物加熱熔融成一廢棄液;一恆溫器,包覆於該純化槽的周壁,用以將該廢棄液維持於一可使該廢棄液析出硝酸鉀結晶並附著於該周壁之溫度;一溫度感應器,用以感測該廢棄液之溫度;以及一溫度控制器,係電性連接該加熱器、該恆溫器、以及該溫度感應器,用以控制該廢棄液的溫度。An apparatus for purifying potassium nitrate from waste generated by a glass hardening process, the waste being solid and comprising potassium nitrate and sodium nitrate, the device for purifying potassium nitrate comprising: a first purification device, the first purification The device comprises: a purification tank having a bottom, a peripheral wall connecting the bottom, and a chamber defined by the bottom and the peripheral wall for containing solid waste; a heater disposed in the purification tank a bottom portion for heating and melting the solid waste into a waste liquid; a thermostat covering the peripheral wall of the purification tank for maintaining the waste liquid in a state in which the waste liquid crystallizes and adheres to the waste liquid a temperature of the peripheral wall; a temperature sensor for sensing the temperature of the waste liquid; and a temperature controller electrically connecting the heater, the thermostat, and the temperature sensor for controlling the waste liquid temperature. 如請求項1所述之自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,其中該第一純化裝置之純化槽具有一連接該周壁之頂部,而該第一純化裝置更包含有一設置於該純化槽頂部且電性連接該溫度控制器的恆溫器。The apparatus for purifying potassium nitrate from the waste generated by the glass hardening process according to claim 1, wherein the purification tank of the first purification device has a top connected to the peripheral wall, and the first purification device further comprises a setting The thermostat of the temperature controller is electrically connected to the top of the purification tank. 如請求項1所述之自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,其中該第一純化裝置更包含有一具有兩端開放之結構且設置於該容室內的內筒,該硝酸鉀結晶係附著於該內筒之一筒壁。The apparatus for purifying potassium nitrate from the waste generated by the glass hardening process according to claim 1, wherein the first purification apparatus further comprises an inner cylinder having an open structure at both ends and disposed in the chamber, the nitric acid The potassium crystal is attached to one of the inner cylinder walls. 如請求項1所述之自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,其中該第一純化裝置的恆溫器具有一鄰近該加熱器的第一恆溫件,以及一鄰近該第一恆溫件的第二恆溫件,該第一恆溫件的溫度係高於該第二恆溫件的溫度。The apparatus for purifying potassium nitrate from the waste generated by the glass hardening process according to claim 1, wherein the thermostat of the first purification device has a first thermostat adjacent to the heater, and a first thermostat adjacent to the heater The second thermostat of the piece has a temperature higher than a temperature of the second thermostat. 如請求項1所述之自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,其中該第一純化裝置更包含有一設置於該容室內的液位計,該液位計係藉由導電度變化來檢測析出之結晶的高度。The apparatus for purifying potassium nitrate from the waste generated by the glass hardening process according to claim 1, wherein the first purification apparatus further comprises a liquid level meter disposed in the chamber, the liquid level meter is electrically conductive The degree of change is used to detect the height of the precipitated crystal. 如請求項1所述之自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,其中該加熱器係可將該廢棄液加熱至400℃至600℃。The apparatus for purifying potassium nitrate from the waste generated by the glass hardening process as claimed in claim 1, wherein the heater is capable of heating the waste liquid to 400 ° C to 600 ° C. 如請求項1所述之自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,其中該恆溫器係可維持於240℃至350℃,俾使該廢棄液維持於315℃至350℃。The apparatus for purifying potassium nitrate from the waste generated by the glass hardening process according to claim 1, wherein the thermostat is maintained at 240 ° C to 350 ° C, and the waste liquid is maintained at 315 ° C to 350 ° C. 如請求項1所述之自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,更包含有:一第二純化裝置,以及一連通該第一與第二純化裝置的連接裝置;其中,該第二純化裝置包含有:一純化槽,具有一底部、一連接該底部之周壁、以及一由該底部與該周壁界定且用以容裝自該第一純化裝置之純化槽流出的廢棄液;一加熱器,設置於該純化槽的底部,用以加熱該 廢棄液使其維持於熔融狀態;一恆溫器,包覆於該純化槽的周壁,用以將該廢棄液維持於一可使該廢棄液析出硝酸鉀結晶並附著於該周壁之溫度;一溫度感應器,用以感測該廢棄液之溫度;以及一溫度控制器,係電性連接該加熱器、該恆溫器、以及該溫度感應器,用以控制該廢棄液的溫度;以及該連接裝置包含有:一閥;一連通管,具有一連通該第一純化裝置之純化槽與該閥的第一通路,以及一連通該閥與該第二純化裝置之純化槽的第二通路,當該閥開啟時,該第一純化裝置之純化槽內的廢棄液係可自該第一通路流至該第二通路;以及一加熱單元,具有一設置於該連通管之一外表面且用以感測該連通管之溫度的溫度感應器、一包覆該連通管與該溫度感應器的加熱帶、一包覆該加熱帶且用以加熱該連通管內之廢棄液的保溫棉、以及一電性連接該加熱帶與該溫度感應器的溫度控制器,用以控制該連通管內之廢棄液的溫度。The apparatus for purifying potassium nitrate from the waste generated by the glass hardening process according to claim 1, further comprising: a second purification device, and a connecting device connecting the first and second purification devices; wherein The second purification device comprises: a purification tank having a bottom, a peripheral wall connecting the bottom, and a waste liquid defined by the bottom and the peripheral wall for accommodating from the purification tank of the first purification device a heater disposed at the bottom of the purification tank for heating the The waste liquid is maintained in a molten state; a thermostat is coated on the peripheral wall of the purification tank for maintaining the waste liquid at a temperature at which the waste liquid precipitates potassium nitrate crystals and adheres to the peripheral wall; a sensor for sensing the temperature of the waste liquid; and a temperature controller electrically connecting the heater, the thermostat, and the temperature sensor for controlling the temperature of the waste liquid; and the connecting device The utility model comprises: a valve; a communication pipe having a first passage connecting the purification tank of the first purification device and the valve, and a second passage connecting the valve and the purification tank of the second purification device, when When the valve is opened, the waste liquid in the purification tank of the first purification device may flow from the first passage to the second passage; and a heating unit has a surface disposed on one of the communication tubes for sensing a temperature sensor for measuring the temperature of the communication tube, a heating belt covering the communication tube and the temperature sensor, a heat insulating cotton covering the heating belt and heating the waste liquid in the communication tube, and an electric heater Sexual connection A temperature controller of the temperature sensor to control the temperature of the waste liquid within the communicating pipe. 如請求項8所述之自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,更包含有:一第三純化裝置,該第三純化裝置包含有: 一純化槽,具有一底部、一連接該底部之周壁、以及一由該底部與該周壁界定且用以容裝自該第一純化裝置之純化槽流出的熔融液,該熔融液係由該第一純化裝置之純化槽周壁的結晶熔融而得者;一加熱器,設置於該純化槽的底部,用以加熱該熔融液使其維持於熔融狀態;一恆溫器,包覆於該純化槽的周壁,用以將該熔融液維持於一可使該熔融液析出硝酸鉀結晶並附著於該周壁之溫度;一溫度感應器,用以感測該熔融液之溫度;以及一溫度控制器,係電性連接該加熱器、該恆溫器、以及該溫度感應器,用以控制該熔融液的溫度;以及該連接裝置之連通管更具有一連通該閥與該第三純化裝置之純化槽的第三通路,當該閥開啟時,該第一純化裝置之純化槽內的熔融液係可自該第一通路流至該第三通路;藉此,該純化硝酸鉀的設備可進行連續批次之純化製程。The apparatus for purifying potassium nitrate from the waste generated by the glass hardening process according to claim 8, further comprising: a third purification device, the third purification device comprising: a purification tank having a bottom, a peripheral wall connecting the bottom, and a melt defined by the bottom and the peripheral wall for accommodating the purification tank from the first purification device, the melt being a crystal of the purification tank peripheral wall of a purification device is melted; a heater is disposed at the bottom of the purification tank for heating the melt to maintain the molten state; a thermostat is coated in the purification tank a peripheral wall for maintaining the melt in a temperature at which the melt precipitates potassium nitrate crystals and adheres to the peripheral wall; a temperature sensor for sensing the temperature of the melt; and a temperature controller Electrically connecting the heater, the thermostat, and the temperature sensor for controlling the temperature of the melt; and the communication tube of the connecting device further has a purification tank communicating with the valve and the third purification device a three-passage, when the valve is opened, the molten liquid in the purification tank of the first purification device can flow from the first passage to the third passage; thereby, the device for purifying potassium nitrate can be continuously batched purification Cheng. 如請求項8或9所述之自玻璃硬化製程所產生之廢棄物中純化硝酸鉀的設備,其中該第一純化裝置之純化槽的底部具有一弧狀凹陷的內壁面,以及一位於該內壁面中心並與該連通管之第一通路連通的通孔,而該第一純化裝置更包含有一設置於該通孔之孔壁的閥門。The apparatus for purifying potassium nitrate from the waste generated by the glass hardening process according to claim 8 or 9, wherein the bottom of the purification tank of the first purification device has an arc-shaped concave inner wall surface, and one is located therein a through hole at a center of the wall and communicating with the first passage of the communication tube, and the first purification device further includes a valve disposed on the hole wall of the through hole.
TW101210733U 2012-06-04 2012-06-04 Equipment for purifying potassium nitrate from waste produced in glass curing process TWM447263U (en)

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US13/743,837 US8956424B2 (en) 2012-06-04 2013-01-17 Method and apparatus for sequencing-batch purification of potassium nitrate from solid waste produced by glass-strengthening process

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