TWM446671U - Screw thread squeezer - Google Patents

Screw thread squeezer Download PDF

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Publication number
TWM446671U
TWM446671U TW101214703U TW101214703U TWM446671U TW M446671 U TWM446671 U TW M446671U TW 101214703 U TW101214703 U TW 101214703U TW 101214703 U TW101214703 U TW 101214703U TW M446671 U TWM446671 U TW M446671U
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Taiwan
Prior art keywords
extruder
thread
peak
edge
edges
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TW101214703U
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Chinese (zh)
Inventor
Wei-Lun Li
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Chiechang Presicion Tools Corp
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Priority to TW101214703U priority Critical patent/TWM446671U/en
Publication of TWM446671U publication Critical patent/TWM446671U/en

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Description

本創作關於螺紋加工之用具,尤指一種用於內螺紋攻牙加工的螺紋擠壓器。The present invention relates to a thread processing tool, and more particularly to a thread extruder for internal thread tapping.

現今市面上之電子裝置(例如:手機、數位相機等)逐漸朝向輕薄化及更小的體積發展,用於組合其組成元件之螺絲及螺孔的體積亦隨之微型化,因此在電子裝置之殼體上的內螺紋攻牙加工作業需要相當精密及微型化的工具。Nowadays, electronic devices (such as mobile phones, digital cameras, etc.) on the market are gradually becoming thinner and smaller, and the volume of screws and screw holes for combining the components thereof is also miniaturized, so that it is used in electronic devices. Internal thread tapping operations on the housing require relatively sophisticated and miniaturized tools.

請參閱圖5所示,為現有技術中應用於具有較低硬度之塑膠工件的內螺紋加工工具,係一種螺紋擠壓器,該擠壓器為一桿體,桿體兩端分別為一桿部40及一牙部41。該桿部40之自由端處設有一夾持頭400,該牙部41上間隔環繞設有外螺牙,該外螺牙在不同的軸向位置上可分為間隔排列且相接之複數環狀螺牙段42。請配合參閱圖6及圖7所示,該螺牙段42上具有呈銳狀的切削緣,並於切削緣上形成有複數呈突出狀之牙峰420,該牙部41上之該等牙峰420可沿牙部41之軸向方向分別連接形成為複數稜線43,該稜線43呈直狀且分別位於擠壓器之其中數側。該擠壓器之夾持頭400可安裝在一鑽床之夾頭上,該鑽床可驅動擠壓器旋轉及縱向位移,即可以該擠壓器之牙部41縱向旋轉穿入塑膠工件50中,透過螺牙段42上之該等牙峰420作為切削點,於塑膠工件50中擠壓並切削加工內螺紋,螺牙段42除了牙峰420以外的其他部分可作為排屑用,擠壓器於穿入至工件50中預定位置時,將其反向旋轉移出塑膠工件50外,即可在塑膠工件50上取得一具內螺紋之螺孔51。Referring to FIG. 5, the internal thread processing tool used in the prior art is applied to a plastic workpiece having a lower hardness, and is a thread extruder. The extruder is a rod body, and the rod body is respectively a rod. The portion 40 and the one tooth portion 41. A clamping head 400 is disposed at the free end of the rod portion 40. The tooth portion 41 is circumferentially disposed with an external thread. The outer thread can be divided into a plurality of rings arranged at different intervals in the axial position. The threaded segment 42. Referring to FIG. 6 and FIG. 7 , the thread segment 42 has a sharp cutting edge, and a plurality of protruding peaks 420 are formed on the cutting edge, and the teeth on the tooth portion 41 The peaks 420 may be respectively joined along the axial direction of the tooth portion 41 to form a plurality of ridge lines 43 which are straight and are respectively located on the medial side of the extruder. The clamping head 400 of the extruder can be mounted on a chuck of a drilling machine, and the drilling machine can drive the rotation and longitudinal displacement of the extruder, that is, the teeth 41 of the extruder can be longitudinally rotated into the plastic workpiece 50, through The tooth peaks 420 on the thread segments 42 serve as cutting points, and the internal threads are extruded and cut in the plastic workpiece 50. The screw segments 42 can be used as chip removals except for the tooth peaks 420. When it is inserted into the predetermined position in the workpiece 50, it is reversely rotated out of the plastic workpiece 50, and an internally threaded screw hole 51 is obtained on the plastic workpiece 50.

然而,在實際作業時,請參閱圖7所示,在該擠壓器攻牙或反轉退出工件時,由於位於同一稜線43上之牙峰420會同時接觸在螺孔51的內壁面上,故受力點皆集中位於牙部41具有稜線43之數側,導致其扭力極大程度集中於該數側,而無法平均分散分佈於牙部41上,由於擠壓器通常使用高硬度及低韌性之工具鋼製成,因此扭力集中的情形容易導致牙部41斷裂。牙部41於斷裂後即位於工件50之螺孔中51而無法輕易取出,因此該工件50即無法使用。工作人員必須由鑽床上拆除斷裂之擠壓器及安裝一新擠壓器至鑽床上,但重新安裝擠壓器必須重新校正其角度及中心點,否則新擠壓器極易於加工過程產生再斷裂的狀況,因此需要較長之安裝及調整時間,無法快速簡易的更換,影響加工之產能。However, in actual operation, referring to FIG. 7, when the extruder taps or reverses the workpiece, since the tooth peaks 420 located on the same ridge line 43 are simultaneously contacted on the inner wall surface of the screw hole 51, Therefore, the stress points are concentrated on the side of the tooth portion 41 having the ridge line 43, so that the torsion force is largely concentrated on the number side, and cannot be evenly distributed on the tooth portion 41, since the extruder generally uses high hardness and low toughness. The tool steel is made, so that the situation in which the torque is concentrated tends to cause the tooth portion 41 to break. Since the tooth portion 41 is located in the screw hole 51 of the workpiece 50 after the fracture, it cannot be easily taken out, so the workpiece 50 cannot be used. The worker must remove the broken extruder from the drill press and install a new extruder onto the drill press, but the re-installation of the extruder must recalibrate its angle and center point, otherwise the new extruder is extremely easy to process. The condition of the fracture requires a long installation and adjustment time, and cannot be quickly and easily replaced, which affects the processing capacity.

有鑑於上述擠壓器容易斷裂之缺點,現有技術中有另一種擠壓器使用較低硬度及較佳韌性之材料製成,可避免擠壓器於反轉退出殼體時產生斷裂情事,雖然高韌性的擠壓器較為耐用,但其低硬度的特性導致加工較為費時,影響加工之產能,因此仍有待研發一種高硬度且不易斷裂之擠壓器,以應付產業之使用所需。In view of the above disadvantages of the above-mentioned extruder being easily broken, another extruder in the prior art is made of a material having lower hardness and better toughness, which can prevent the extruder from breaking when it is retracted from the casing, although High-toughness extruders are more durable, but their low-hardness characteristics result in more time-consuming processing and affecting the processing capacity. Therefore, it is still necessary to develop a high-hardness and non-breakable extruder to meet the needs of the industry.

有鑑於現有技術的擠壓器於攻牙時之扭力無法平均分散於牙部上,導致高硬度低韌性材料製成之擠壓器容易斷裂,進而影響加工效率及產能的缺點,本創作設計有一種螺紋擠壓器,可達到平均分散扭力、提高使用壽命及提升產能的創作目的。In view of the fact that the prior art extruder can not be evenly dispersed on the teeth during the tapping, the extruder made of high hardness and low toughness material is easily broken, thereby affecting the processing efficiency and the disadvantage of the production capacity. A threaded extruder that achieves the goal of evenly distributing torque, increasing service life and increasing productivity.

為達到上述的創作目的,本創作的螺紋擠壓器所運用的技術手段係設置有一桿體,桿體之兩端分別為一桿部及一牙部;該桿部之自由端處設有一夾持頭;該牙部上環繞設有一外螺紋,該外螺紋上具有間隔設置且相互連接的複數螺牙段,該等螺牙段係環繞設置於牙部上,該等螺牙段之外緣為切削緣,於該切削緣上設有複數呈突出狀之峰緣及複數排屑緣,各間隔之螺牙段的相鄰峰緣呈相互交錯設置。In order to achieve the above-mentioned creative purpose, the technical means used in the thread extruder of the present invention is to provide a rod body, the two ends of which are respectively a rod portion and a tooth portion; a clip is provided at the free end of the rod portion. Holding a head; the external portion is provided with an external thread, and the external thread has a plurality of screw segments spaced apart and connected to each other, and the screw segments are circumferentially disposed on the tooth portion, and the outer edge of the screw segments For the cutting edge, a plurality of protruding peak edges and a plurality of chip edges are arranged on the cutting edge, and adjacent peak edges of the screw segments of each interval are alternately arranged.

所述之螺紋擠壓器,其中相鄰之各峰緣可分別連接形成有複數稜線,該等稜線呈螺旋狀並環繞設置於牙部上。In the threaded extruder, adjacent peak edges can be respectively connected to form a plurality of ridge lines, and the ridge lines are spirally arranged and arranged around the teeth.

所述之螺紋擠壓器,其中該牙部之自由端處之外徑漸縮並形成有一圓錐狀之尖端部。The threaded extruder wherein the outer diameter of the free end of the tooth portion tapers and forms a conical tip end portion.

所述之螺紋擠壓器,其中該排屑緣之厚度大於峰緣之厚度。The threaded extruder wherein the thickness of the chip edge is greater than the thickness of the peak edge.

所述之螺紋擠壓器,其中各切削緣上之峰緣數量為五,且各峰緣之間的間隔距離相等。In the threaded extruder, the number of peak edges on each cutting edge is five, and the distance between the peak edges is equal.

所述之螺紋擠壓器,其中該夾持頭的斷面呈方形。The threaded extruder, wherein the clamping head has a square cross section.

藉上述技術手段的運用,由於本創作之擠壓器於實際使用時,係透過該牙部之螺牙段的峰緣在工件中攻牙形成內螺紋,由於攻牙時之大部分扭力皆位於峰緣上,透過交錯且呈螺旋狀環繞設置在牙部上的峰緣,提供攻牙時之扭力平均環繞分散於牙部上,避免現有技術之擠壓器於攻牙時產生之扭力集中而斷裂的情形,本創作之擠壓器可承受更大的扭力及更長的使用壽命,因此擠壓器可使用高硬度之材料及運用高轉速加工,有效提升加工效率。By the use of the above technical means, since the extruder of the present invention is actually used, the internal thread is tapped in the workpiece through the peak edge of the thread portion of the tooth portion, and most of the torque is located at the time of tapping. On the peak edge, the peak edge disposed on the tooth is interlaced and spirally arranged, and the torsion force during the tapping is provided to be evenly distributed around the tooth portion, so as to avoid the concentration of torque generated by the prior art extruder during tapping. In the case of breakage, the extruder of this creation can withstand greater torque and longer service life, so the extruder can use high hardness materials and high speed processing to effectively improve processing efficiency.

【00014】本創作為一種螺紋擠壓器,請參閱圖1所示,其係一桿體,桿體兩端分別形成有一桿部10及一牙部20,該桿部10呈一圓柱體,其自由端處形成有一非圓形之夾持頭11,於本創作的具體實施例中,該夾持頭11之斷面呈方型。【00015】請配合參閱圖2所示,該牙部20上具有間隔設置的複數螺牙段21,該螺牙段21為呈長形環片體,係沿牙部20之長軸方向以弧圈狀360度環繞位於牙部20之外壁面上,該等螺牙段21的兩端相互連接以形成為一外螺紋,該等螺牙段21之外緣為切削緣,於該切削緣上設有複數呈突出狀之峰緣22,各該等螺牙段21的片體長軸延伸線與桿部的中心軸線具有一斜角,請配合參閱圖3所示,於本創作的具體實施例中,每一螺牙段21之切削緣上之峰緣22數量為五,且各峰緣22之間的間隔距離相等。該切削緣除了峰緣22以外之部位形成為排屑緣23,該排屑緣23處之片體厚度大於峰緣22處之片體厚度。各間隔之螺牙段21的相鄰峰緣22呈相互交錯設置,該等峰緣22非沿牙部20之長軸方向直線排列,相鄰之各峰緣22分別連接形成有複數稜線24,該等稜線24呈螺旋狀並環繞設置於牙部20上。該牙部20之自由端處之外徑漸縮並形成有一圓錐狀之尖端部25。【00016】本創作之擠壓器於實際使用時,該夾持頭11安裝在鑽床之夾頭上,該鑽床具有一動力源並可驅動該夾頭旋轉及進行縱向方向的位移,進而帶動擠壓器旋轉及縱向位移,該擠壓器之中心軸需先校正至與該夾頭之轉動中心相互重合,請參閱圖4所示,該牙部20垂直於水平面且位於待加工之工件30上方。該動力源及夾頭驅動擠壓器旋轉並朝向下方移動,該尖端部25抵頂穿入於工件30表面,令該牙部20逐漸旋轉並穿入於工件30中,透過該牙部20之螺牙段21的峰緣22在工件30中攻牙形成內螺紋31,工件30被攻牙後產生之碎屑可由排屑緣23排出,由於攻牙時之大部分扭力皆位於峰緣22上,該擠壓器上之峰緣22為相互交錯設置且環繞於牙部20,因此攻牙時之扭力可平均環繞分散於牙部20上,避免攻牙時產生之扭力集中的情形,提供該擠壓器可承受更大的扭力及更長的使用壽命,因此擠壓器可使用高硬度之材料及運用高轉速加工,有效提升加工效率。【00017】以上所述僅是本創作的較佳實施例而已,並非對本創作做任何形式上的限制,雖然本創作已以較佳實施例揭露如上,然而並非用以限定本創作,任何熟悉本專業的技術人員,在不脫離本創作技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本創作技術方案的內容,依據本創作的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本創作技術方案的範圍內。[00014] The present invention is a threaded extruder, as shown in FIG. 1 , which is a rod body, and a rod portion 10 and a tooth portion 20 are respectively formed at two ends of the rod body, and the rod portion 10 has a cylindrical shape. A non-circular clamping head 11 is formed at the free end thereof. In the specific embodiment of the present invention, the clamping head 11 has a square cross section. [00015] Please refer to FIG. 2, the tooth portion 20 has a plurality of threaded segments 21 spaced apart, and the thread segments 21 are elongated ring segments, which are arcs along the long axis of the tooth portion 20. The outer circumference of the threaded portion 21 is connected to each other to form an external thread, and the outer edge of the threaded portion 21 is a cutting edge on the cutting edge. A plurality of peaks 22 are formed in a protruding shape, and the longitudinal extension line of each of the thread segments 21 has an oblique angle with the central axis of the rod portion. Please refer to FIG. 3 for the specific implementation of the present invention. In the example, the number of peak edges 22 on the cutting edge of each thread segment 21 is five, and the distance between the peak edges 22 is equal. The portion of the cutting edge other than the peak edge 22 is formed as a chip edge 23 having a sheet thickness greater than the sheet thickness at the peak edge 22. The adjacent peak edges 22 of the spaced apart screw segments 21 are alternately arranged, and the peak edges 22 are not linearly arranged along the long axis direction of the tooth portion 20, and the adjacent peak edges 22 are respectively connected to form a plurality of ridge lines 24, The ridge lines 24 are spirally formed and circumferentially disposed on the tooth portion 20. The outer diameter at the free end of the tooth portion 20 tapers and forms a conical tip end portion 25. [00016] In the actual use of the extruder of the present invention, the clamping head 11 is mounted on a chuck of a drilling machine, the drilling machine has a power source and can drive the chuck to rotate and perform displacement in the longitudinal direction, thereby driving the extrusion The rotation and longitudinal displacement of the extruder are first corrected to coincide with the center of rotation of the collet. Referring to FIG. 4, the tooth portion 20 is perpendicular to the horizontal plane and above the workpiece 30 to be processed. The power source and the chuck drive the extruder to rotate and move downward, and the tip end portion 25 penetrates against the surface of the workpiece 30, so that the tooth portion 20 gradually rotates and penetrates into the workpiece 30, and passes through the tooth portion 20. The peak edge 22 of the thread segment 21 taps in the workpiece 30 to form an internal thread 31. The debris generated after the workpiece 30 is tapped can be discharged by the chip edge 23, and most of the torque is located on the peak edge 22 due to tapping. The peak edges 22 of the extruder are arranged in a staggered manner and surround the tooth portion 20, so that the torsion force during the tapping can be evenly distributed around the tooth portion 20 to avoid the concentration of the torque generated during the tapping. The extruder can withstand greater torque and longer service life, so the extruder can use high-hardness materials and high-speed machining to improve processing efficiency. [00017] The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Although the present invention has been disclosed above in the preferred embodiment, it is not intended to limit the creation, any familiarity. A person skilled in the art can make some modifications or modifications to equivalent embodiments by using the above-disclosed technical contents without departing from the technical scope of the present invention. The technical essence of the present invention, any simple modifications, equivalent changes and modifications made to the above embodiments are still within the scope of the present technical solution.

10‧‧‧桿部
11‧‧‧夾持頭
20‧‧‧牙部
21‧‧‧螺牙段
22‧‧‧牙峰
23‧‧‧排屑緣
24‧‧‧稜線
25‧‧‧尖端部
30‧‧‧工件
31‧‧‧內螺紋
40‧‧‧桿部
400‧‧‧夾持頭
41‧‧‧牙部
42‧‧‧螺牙段
420‧‧‧牙峰
43‧‧‧稜線
50‧‧‧塑膠工件
51‧‧‧螺孔
10‧‧‧ Rod
11‧‧‧Clamping head
20‧‧‧ teeth
21‧‧‧ thread segments
22‧‧‧ tooth peak
23‧‧‧
24‧‧‧ ridgeline
25‧‧‧ tip
30‧‧‧Workpiece
31‧‧‧ internal thread
40‧‧‧ pole
400‧‧‧Clamping head
41‧‧‧ teeth
42‧‧‧ thread segments
420‧‧‧ tooth peak
43‧‧‧ ridgeline
50‧‧‧Plastic workpiece
51‧‧‧ screw holes

圖1為本創作的立體外觀圖。圖2為本創作的部分外觀之立體放大示意圖。圖3為本創作之仰視示意圖。圖4為本創作於使用時之剖面示意圖。圖5為現有技術的立體外觀圖。圖6為現有技術的仰視示意圖。圖7為現有技術使用時的剖面示意圖。Figure 1 is a perspective view of the creation of the present invention. Figure 2 is a perspective enlarged view of a portion of the appearance of the present invention. Figure 3 is a bottom view of the creation. Figure 4 is a schematic cross-sectional view of the creation in use. Fig. 5 is a perspective view of the prior art. Figure 6 is a bottom view of the prior art. Fig. 7 is a schematic cross-sectional view showing the prior art.

10‧‧‧桿部 10‧‧‧ Rod

11‧‧‧夾持頭 11‧‧‧Clamping head

20‧‧‧牙部 20‧‧‧ teeth

22‧‧‧峰緣 22‧‧‧ Peak

23‧‧‧排屑緣 23‧‧‧

25‧‧‧尖端部 25‧‧‧ tip

Claims (8)

一種螺紋擠壓器,係一桿體,桿體之兩端分別為一桿部及一牙部;該桿部之自由端處設有一夾持頭;該牙部上間隔設有複數螺牙段,該螺牙段係沿牙部之長軸向以弧圈狀環繞位於該牙部之外壁面上,該等螺牙段之兩端相互連接以形成為一外螺紋,該等螺牙段之外緣為切削緣,於該切削緣上設有複數呈突出狀之峰緣及複數排屑緣,各間隔之螺牙段的相鄰峰緣呈相互交錯設置。A thread squeezer is a rod body, the two ends of the rod body are respectively a rod portion and a tooth portion; a free clamping end is provided at the free end of the rod portion; the plurality of screw segments are arranged on the tooth portion The thread segments are arranged in an arc around the outer wall of the tooth along the long axial direction of the tooth portion, and the two ends of the thread segments are connected to each other to form an external thread, and the thread segments are The outer edge is a cutting edge, and a plurality of protruding peak edges and a plurality of chip edges are arranged on the cutting edge, and adjacent peak edges of the screw segments of each interval are alternately arranged. 如請求項1所述之螺紋擠壓器,其中相鄰之各峰緣分別延伸連接形成有複數稜線,該等稜線呈螺旋狀並環繞設置於牙部上。The thread extruder of claim 1, wherein the adjacent peak edges are respectively extended and connected to form a plurality of ridge lines which are spirally arranged and disposed around the teeth. 如請求項2所述之螺紋擠壓器,其中該牙部之自由端處之外徑漸縮並形成有一圓錐狀之尖端部。A threaded extruder as claimed in claim 2, wherein the outer diameter of the free end of the tooth portion tapers and forms a conical tip end portion. 如請求項2所述之螺紋擠壓器,其中該排屑緣之厚度大於峰緣之厚度。The thread extruder of claim 2, wherein the thickness of the chip edge is greater than the thickness of the peak edge. 如請求項3所述之螺紋擠壓器,其中該排屑緣之厚度大於峰緣之厚度。The thread extruder of claim 3, wherein the thickness of the chip edge is greater than the thickness of the peak edge. 如請求項1至5中任一項所述之螺紋擠壓器,其中各切削緣上之峰緣數量為五,且各峰緣之間的間隔距離相等。The thread extruder of any one of claims 1 to 5, wherein the number of peak edges on each of the cutting edges is five, and the distance between the peak edges is equal. 如請求項6所述之螺紋擠壓器,其中該等螺牙段的片體長軸延伸線與桿部的中心軸線具有一斜角。A threaded extruder as claimed in claim 6 wherein the longitudinal extension of the body of the thread segments has an oblique angle to the central axis of the shaft. 如請求項6所述之螺紋擠壓器,其中該夾持頭之斷面呈方形。A threaded extruder as claimed in claim 6 wherein the gripping head has a square cross section.
TW101214703U 2012-07-30 2012-07-30 Screw thread squeezer TWM446671U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104227151A (en) * 2013-06-19 2014-12-24 许灵生 Tapping knife

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104227151A (en) * 2013-06-19 2014-12-24 许灵生 Tapping knife

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