TWM445170U - Bending structure of Proximity sensor wiring terminals - Google Patents
Bending structure of Proximity sensor wiring terminals Download PDFInfo
- Publication number
- TWM445170U TWM445170U TW101215296U TW101215296U TWM445170U TW M445170 U TWM445170 U TW M445170U TW 101215296 U TW101215296 U TW 101215296U TW 101215296 U TW101215296 U TW 101215296U TW M445170 U TWM445170 U TW M445170U
- Authority
- TW
- Taiwan
- Prior art keywords
- circuit board
- groove
- transmission line
- proximity sensor
- housing
- Prior art date
Links
- 238000005452 bending Methods 0.000 title claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000005253 cladding Methods 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 239000013307 optical fiber Substances 0.000 claims description 2
- 239000011247 coating layer Substances 0.000 claims 1
- 239000010410 layer Substances 0.000 claims 1
- 239000000565 sealant Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000004033 plastic Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000382 optic material Substances 0.000 description 1
- -1 parts Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Landscapes
- Switches That Are Operated By Magnetic Or Electric Fields (AREA)
Description
本創作為一種近接感測器接線端彎折結構,係將近接感測器與後端包複層設計為垂直角度,且兩者緊密結合固定,內部置設線材並藉結構能防止受損,能替換為光纖材質,整體結構其應用於更為窄狹工作環境。The present invention is a proximity sensor terminal bending structure, which is designed such that the proximity sensor and the back end cladding layer are designed to be perpendicular to each other, and the two are closely combined and fixed, and the wire is disposed inside and the structure can prevent damage. Can be replaced by fiber optic material, the overall structure is used in a narrower working environment.
隨著科技與時代進步,製造生產也漸依賴自動化機械或自動化生產線,其最為重要之感測元件能提供檢測、良品篩選、移動定位…等功能,進而對應不同目的之需求,該近接感測器亦有各種不同型式種類能供選擇,其常用類型概略分為光電式係利用光束穿透、遮敝、反射的訊號回授,電感式、電容式係透過感測後經傳輸線傳輸訊號至機械控制端或訊號接收端,因此該傳輸線接線端的耐用及其保護結構更顯現其重要性;然而以先前技術之接線端,如遇較為窄狹工作環境,雖能進行彎折角度來配合裝設,該近接感測器內部結構及傳輸線,請參照如圖五所示,因傳輸線材之設計有其該最小彎曲半徑,經長久垂直彎折角度使用後,勢會產生傳輸線接觸不良或內部電路版短路等問題,造成更換次數增加、成本提升,為有效提昇使用期限,因此需進一步之改良。With the advancement of technology and the times, manufacturing and production are gradually relying on automated machinery or automated production lines. The most important sensing components can provide functions such as inspection, good product screening, mobile positioning, etc., and then meet the needs of different purposes. There are also a variety of different types to choose from. The common types are generally divided into photoelectric type, which uses signal beam penetration, concealing and reflection signal feedback. Inductive and capacitive systems transmit signals through the transmission line to the mechanical control. The terminal or signal receiving end, so the durability of the transmission line terminal and its protection structure are more important; however, in the prior art terminal, in the case of a narrower working environment, although the bending angle can be matched to the installation, Close to the internal structure of the sensor and the transmission line, please refer to Figure 5, because the design of the transmission wire has its minimum bending radius. After long-term vertical bending angle, the transmission line may be poorly connected or the internal circuit board may be short-circuited. The problem is that the number of replacements is increased and the cost is increased. In order to effectively improve the use period, further improvement is needed.
有鑑於上述各種情況及問題之存在,創作人積於多年從事相關行業之開發經驗且潛心鑽研,並整合上述習用結構等缺失,遂創作出更符合現代使用者需求的近接感測器接線端彎折結構。In view of the above various situations and problems, the creators have accumulated years of experience in the development of related industries and have devoted themselves to the lack of the above-mentioned conventional structures, creating a proximity sensor terminal bend that is more in line with the needs of modern users. Folded structure.
本創作為一種近接感測器接線端彎折結構,殼體內部設有主電路板連接前端電路板,前端電路板前方設有鐵粉芯,該鐵粉芯外側包覆有膠頭,後端設有一凹槽及一個以上之嵌槽,該嵌槽與凹槽相通且皆設有透明或半透明材質之燈罩,後端下方延伸段設有一包覆層;傳輸線連接於主電路板後方,該傳輸線內部設有一個以上之金屬蕊線組;殼體接頭之前端嵌設於殼體後方,包覆層包覆於殼體後端下方、部份傳輸線,且設有一個以上之切溝。The invention is a bending structure of a proximity sensor terminal, and a main circuit board is connected inside the casing to connect the front end circuit board, and an iron powder core is arranged in front of the front end circuit board, and the iron powder core is covered with a rubber head, and the rear end a recess and one or more recessed grooves are provided, and the recessed groove is communicated with the recessed groove and is provided with a transparent or translucent material cover, and a rear cover is provided with a cladding layer; the transmission line is connected to the rear of the main circuit board, There are more than one metal core wire group inside the transmission line; the front end of the casing joint is embedded at the rear of the casing, the cladding layer is covered under the rear end of the casing, a part of the transmission line, and more than one slit is provided.
本創作之主電路板與傳輸線連接後,係利用包覆層塑膠材料以射出成型機加熱、加壓,配合模具將殼體及傳輸線定位,使加熱為液態的包覆層塑膠材料填充於殼體與殼體接頭的連接位置,讓殼體與殼體接頭達到緊密結合;而後端構成呈一垂直角度,該內部構造保留部份空間使金屬蕊線組能置設其中,配合外部構造之強度,內部線材能維持良好角度,且亦能替換為光纖材質,避免過度彎折造成損壞或促成內部電路板接處不良,進而保護整體結構與縮減整體體積,使配置利用時更為靈巧方便。After the main circuit board of the creation is connected with the transmission line, the plastic material of the cladding is used to heat and press the injection molding machine, and the casing and the transmission line are positioned by the mold, so that the plastic material coated with the liquid is filled in the casing. The connection position with the housing joint allows the housing to be tightly coupled with the housing joint; and the rear end is formed at a vertical angle, the internal structure retaining a portion of the space for the metal core group to be placed therein, in accordance with the strength of the external structure, The internal wire can maintain a good angle and can be replaced with a fiber material to avoid damage caused by excessive bending or to cause poor connection of the internal circuit board, thereby protecting the overall structure and reducing the overall volume, making the configuration more flexible and convenient.
以下就本創作之結構功能,採由較佳之實施例,配合圖式詳細說明後,俾增加對本創作之瞭解;本創作係一種近接感測器接線端彎折結構,請參閱如第一~五圖中圖面所示,主要結構包含殼體11、殼體接頭111、包覆層13、傳輸線14等構件所組成,其中:請參閱如第一~四圖所示,一殼體11,內部設有主電路板16連接前端電路板162,前端電路板162前方設有鐵粉芯161,該鐵粉芯161外側包覆有膠頭12,後端設有一凹槽132及一個以上之嵌槽133,該嵌槽133與凹槽132相通且皆設有透明或半透明材質之燈罩15,後端下方延伸段設有一包覆層13;傳輸線14連接於主電路板16後方,該傳輸線14內部設有一個以上之金屬蕊線組141;殼體接頭111之前端嵌設於殼體11後方,包覆層13包覆於殼體11後端下方、部份傳輸線14,且設有一個以上之切溝131。The following is a description of the structure and function of this creation. The preferred embodiment is combined with the detailed description of the drawing to increase the understanding of the creation. This creation is a kind of proximity sensor terminal bending structure, please refer to the first to fifth As shown in the figure, the main structure comprises a housing 11, a housing joint 111, a cladding layer 13, a transmission line 14, and the like, wherein: see the first to fourth figures, a housing 11, the interior A main circuit board 16 is disposed to connect the front end circuit board 162, and an iron powder core 161 is disposed in front of the front end circuit board 162. The outer side of the iron powder core 161 is covered with a rubber head 12, and a groove 132 and one or more slots are provided at the rear end. 133, the recess 133 is communicated with the recess 132 and is provided with a transparent or translucent material cover 15 , and a lower end of the rear end is provided with a cladding layer 13; the transmission line 14 is connected to the rear of the main circuit board 16 , and the transmission line 14 is internally One or more metal core sets 141 are provided; the front end of the shell joint 111 is embedded behind the casing 11, and the cladding layer 13 is covered under the rear end of the casing 11, a part of the transmission line 14, and more than one is provided. The groove 131 is cut.
請參閱如第一~三A圖中圖面所示,本創作近接感測器接線端彎折結構,殼體11後端下方所連接之傳輸線14,內部所設金屬蕊線組141上方所連接主電路板16部位,該金屬蕊線組141呈一彎曲狀,包覆層13經由射出成型(係指加熱、加壓、模具配合等步驟之加工法)時,內部設有空間能將傳輸線14緊密配置,且傳輸線14彎折角度係為線材所能承受彎曲半徑,且該傳輸線14亦能替換為光纖材質,使該近 接感測器1能具有光纖傳輸之特性,如遇外部力量施加於包覆層13外側,該包覆層13能保護內部所設傳輸線14與主電路板16連接不致因外力而造成損壞,該包覆層13後方另設有凹槽132與嵌槽133,其中央之凹槽132另設有發光二極體151,而周緣亦設有數個以上之嵌槽133,該凹槽132與嵌槽133為相通,其嵌槽133所設數量亦能於生產前改變,使多種角度能利用發光二極體151所產生之光源來判別功能是否正常運作;請參閱如第四~四A圖中圖面所示,其圖中所示之生產機台環境及其近接感測器1應用係為實施例,一生產機台2,當物件23(係指成品、半成品、零件、組件等)由前工作站製造後,經運輸軌道24運輸,而近接感測器1裝設於運輸軌道24上方的固定件241,其固定件241上下兩端另有生產機台2的結構體242,當物件23移動至近接感測器1,感測進行後則利用傳輸線14傳送資訊經訊號處理端22至控制端21來進行規劃管控相關資訊,如使用先前技術圖五中的習用近接感測器3裝設於此,則整體長度大於距離單位A,如強制安裝於此,則習用傳輸線31則必須彎折,經長期使用下,該習用傳輸線31易產生損壞,如以本創作其中包覆層13之垂直角度設計替換之,便能裝設於距離A之較為狹窄空間,且不需彎折傳輸線14,其耐用度相較之下更為優良;綜上所述,已兼具體積縮減及結構保護功能;惟,以上所述者,僅為本創作近接感測器接線端彎折結構之較 佳實施例,當不能以之作為限定本創作實施之範圍,凡依本創作申請專利範圍所作之均等變化或修飾,仍應屬本創作專利涵蓋之範圍內。Referring to the drawings in the first to third A drawings, the present invention is connected to the sensor terminal bending structure, and the transmission line 14 connected under the rear end of the housing 11 is connected above the metal core group 141 disposed inside. At the portion of the main circuit board 16, the metal core group 141 has a curved shape, and when the cladding layer 13 is formed by injection molding (referring to a processing method such as heating, pressurization, mold matching, etc.), a space is provided inside to transmit the transmission line 14. Tightly configured, and the bending angle of the transmission line 14 is the bending radius of the wire, and the transmission line 14 can also be replaced with a fiber material to make the near The sensor 1 can have the characteristics of optical fiber transmission. If external force is applied to the outside of the cladding layer 13, the cladding layer 13 can protect the internal transmission line 14 from being connected to the main circuit board 16 without causing damage due to external force. A groove 132 and a recess 133 are further disposed behind the cover layer 13. The central recess 132 is provided with a light-emitting diode 151, and the periphery is also provided with a plurality of recesses 133, the recess 132 and the recessed groove. 133 is in communication, and the number of the recessed grooves 133 can also be changed before production, so that the light source generated by the light-emitting diode 151 can be used to determine whether the function is functioning normally; for example, as shown in the fourth to fourth A drawings As shown in the figure, the production machine environment and its proximity sensor 1 application shown in the figure are an embodiment, a production machine 2, when the object 23 (refers to the finished product, semi-finished products, parts, components, etc.) After the workstation is manufactured, it is transported by the transport rail 24, and the proximity sensor 1 is mounted on the fixing member 241 above the transport rail 24. The upper and lower ends of the fixing member 241 have a structure 242 of the production machine 2, and when the object 23 moves To the proximity sensor 1, after the sensing is performed, the information is transmitted by using the transmission line 14. The signal processing terminal 22 to the control terminal 21 performs planning and management related information. If the conventional proximity sensor 3 in the prior art FIG. 5 is installed here, the overall length is greater than the distance unit A, and if it is forcibly installed, it is used. The transmission line 31 must be bent. After long-term use, the conventional transmission line 31 is liable to be damaged. For example, the vertical angle design of the cladding layer 13 can be installed in the narrow space of the distance A, and It is necessary to bend the transmission line 14, which is superior in durability; in summary, it has been specifically reduced and structurally protected; however, as described above, only the proximity sensor terminal of the present invention is bent. Folded structure The preferred embodiment, if it is not intended to limit the scope of the implementation of this creation, the equivalent changes or modifications made in accordance with the scope of the patent application of this creation shall remain within the scope of this creation patent.
1‧‧‧近接感測器1‧‧‧ proximity sensor
11‧‧‧殼體11‧‧‧Shell
111‧‧‧殼體接頭111‧‧‧Sheet joint
12‧‧‧膠頭12‧‧‧ plastic head
121‧‧‧封膠121‧‧‧ Sealing
13‧‧‧包覆層13‧‧‧Cladding
131‧‧‧切溝131‧‧‧cutting trench
132‧‧‧凹槽132‧‧‧ Groove
133‧‧‧嵌槽133‧‧‧ slotted
14‧‧‧傳輸線14‧‧‧ transmission line
141‧‧‧金屬蕊線組141‧‧‧metal core group
15‧‧‧燈罩15‧‧‧shade
151‧‧‧發光二極體151‧‧‧Lighting diode
16‧‧‧主電路板16‧‧‧ main board
161‧‧‧鐵粉芯161‧‧‧ iron powder core
162‧‧‧前端電路板162‧‧‧ front-end board
2‧‧‧生產機台2‧‧‧Production machine
21‧‧‧控制端21‧‧‧Control terminal
22‧‧‧訊號處理端22‧‧‧Signal processing end
23‧‧‧物件23‧‧‧ objects
24‧‧‧運輸軌道24‧‧‧Transportation track
241‧‧‧固定件241‧‧‧Fixed parts
242‧‧‧結構體242‧‧‧ Structure
A‧‧‧距離單位A‧‧‧distance unit
先前技術元件符號說明Prior art symbol description
3‧‧‧習用近接感測器3‧‧‧Used proximity sensor
31‧‧‧習用傳輸線31‧‧‧Used transmission line
第一圖:為本創作結構之立體圖。The first picture: a perspective view of the creation structure.
第二圖:為本創作結構之俯視圖。The second picture: a top view of the creative structure.
第二A圖:為本創作結構之A-A剖面圖。Figure 2A: A-A section view of the creation structure.
第三圖:為本創作結構之另一實施例立體圖。Third: A perspective view of another embodiment of the present authoring structure.
第三A圖:為本創作結構之另一實施例透視示意圖。Third A: A perspective view of another embodiment of the present authoring structure.
第四圖:為本創作結構之使用示意圖。The fourth picture: a schematic diagram of the use of the creative structure.
第四A圖:為本創作結構之使用示意局部放大圖。Figure 4A: A partial enlarged view of the use of the creative structure.
第五圖:為先前技術之參考圖。Figure 5: A reference map of the prior art.
1‧‧‧近接感測器1‧‧‧ proximity sensor
11‧‧‧殼體11‧‧‧Shell
12‧‧‧膠頭12‧‧‧ plastic head
13‧‧‧包覆層13‧‧‧Cladding
131‧‧‧切溝131‧‧‧cutting trench
14‧‧‧傳輸線14‧‧‧ transmission line
15‧‧‧燈罩15‧‧‧shade
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101215296U TWM445170U (en) | 2012-08-09 | 2012-08-09 | Bending structure of Proximity sensor wiring terminals |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101215296U TWM445170U (en) | 2012-08-09 | 2012-08-09 | Bending structure of Proximity sensor wiring terminals |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM445170U true TWM445170U (en) | 2013-01-11 |
Family
ID=48090862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101215296U TWM445170U (en) | 2012-08-09 | 2012-08-09 | Bending structure of Proximity sensor wiring terminals |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM445170U (en) |
-
2012
- 2012-08-09 TW TW101215296U patent/TWM445170U/en not_active IP Right Cessation
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