TWM443780U - Fan structure - Google Patents

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TWM443780U
TWM443780U TW101214230U TW101214230U TWM443780U TW M443780 U TWM443780 U TW M443780U TW 101214230 U TW101214230 U TW 101214230U TW 101214230 U TW101214230 U TW 101214230U TW M443780 U TWM443780 U TW M443780U
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Taiwan
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housing
magnetic
rotating shaft
magnetic pole
bearing
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TW101214230U
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Chinese (zh)
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Kuo-Chang Su
Ruey-Fong Chang
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Giant Force Technology Corp
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Priority to TW101214230U priority Critical patent/TWM443780U/en
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M443780 五、新型說明: 【新型所屬之技術領域】 本創作係’-種風扇結構,特別是—種具有高壓無刷 的風扇結構。 【先前技術】 風扇在日常生活中為不可或缺的物品之一,尤其是炎炎夏 曰’風扇更是生活必備的料性家t。現今許纽扇都會藉由馬 #達的驅動來達到運轉之功效,因此馬達的品質好壞會決=關設 備的品質。為了因應在特殊環境下的需求,運用在風扇相關產品 的馬達更需要額外考量散熱效能、減震與減噪與省電等因素的需 求下,輕則產生噪音,重則會導致搭配產品使用壽命的減短,甚 至會降低電能的使用效率。 風扇的馬達可分為錢有刷馬如及直流無㈣^早期都 是使用直流⑽丨馬達’錢制馬達是靠著電紐過電刷在經過 電樞轉動。直流有刷馬達的優點為只需要控制電壓即可控制轉 速’可以f作S速馬達。但錢麵騎尚有許麵點,例如, 直流有刷馬杉宜在高溫環境下運作,而邱為以電刷當作電流 變換器,常常會有耗損以及摩擦產生的出來的髒污,需要定期清L 理以及維修。錢無顯達就是根財刷馬_缺點下去做= 良’故現今日常生活用品以及-些工業用的馬達幾乎都為直流無 刷馬達。 · <' 為了因應時代的進步與需求,較高效率的風扇為目前的產品 趨勢,而轉速更快的直流無刷馬達也因應被製造出。直流無刷馬 4 ivm j /«(j 達雖然具備高轉速及高輸出功率之優點,然而 =達在高速運轉時,由於線圈電流無法持射穩流動,容^造^ 輸出扭力不連貫’轉矩性能低落,容易使轉子殼體產生震動之二 形’導致馬達運作不太補’因此讓風辆制噪音也隨之而^ =若再掛倾麟胳轉子殼體,辦必會料馬達運‘ 疋性,相對的會增鱗擦力,_增加耗 : 成馬達或風_簡。 嶋才會造 知的直流無刷馬達多半都需要使用感測元件以量測 =達運轉時的磁場變化,再針對磁場變化以確認轉子殼體的位置 進而控制馬達運轉。如此必須額外使用的電力去制磁場變化, 因此無法較為有效的使用電能。 【新型内容】 2以上的問題,本創作在於提供—種風扇結構,其結構簡 不而要使用感測讀,並且可增加電能的使用效率,並 增加馬達結觀__性,以麵魏 組裝或維修讀概,糾增域顧叙使 知所衍生之問題的問題。 解决% 本創作之風顧構包含—扇葉組件與—馬達結構,扇葉组件 設有複數個葉片,馬達結構組設於扇葉組件。馬達結構包括-基 座、-轉軸、一定子單元、一轉子殼體、—第一轴承、一第二轴 ,與一驅動模組’轉軸固定於基座’定子單元固設於轉抽,定子 單兀八有複触磁姆’複數個磁極扣雜為中心呈放射狀排 列,複數個磁極臂分職置複數氪_,轉子殼魅設於轉轴並 5 M443780 包覆定子單元,轉子殼體之内側壁設有複數個磁性元件,複數個 磁性元件位於第一殼體與複數個磁極臂之間,第一軸承套設於轉 軸之一端並固設於轉子殼體内,第二軸承套設於轉軸之另一端並 口《又於轉子设體内,驅動模組組設於基座,驅動模組接收線圈之 反饋電流訊號,驅動模組依據反饋電流訊號並驅使轉子殼體轉 動’轉子殼體帶動扇葉組件轉動。 本創作之磁極部分別包含一連接部與一導磁部,連接部設於 金屬件,導磁部5又於連接部,導磁部位於磁性元件與連接部之間, 磁性元件之兩侧與導磁部之側面分別為一弧面,使磁性元件之剖 面呈—橢圓,磁性元件且緊貼於該第二殼體之内壁。 風扇結構之線圈之線徑範圍位於0. 25公厘~〇. 29公厘之間, 線圈之圈數位於700匝〜1200匝之間。 本創作之功效在於藉由驅動模組接收線圈之反饋電流訊號, 且驅動模組依歧饋電流域並驅使轉子賴轉動,使轉子殼體 帶動扇葉組件_,如此财需使雜何_元件即可驅使轉子 成體轉動’故輯少風扇結構的製造成本,㈣免使用感測元件 而消耗電能之情形’以增加電能的使用效率。 本創作之另一功效在於定子單元包含複數個金屬件,金屬件 相互疊合’轉軸穿過複數個金屬件,每—金屬件設有複數個磁極 P磁極#刀別包含一連接部與一導磁部,連接部設於金屬件, 導磁部設於連接部,導磁雜於雖元件财接敎間,藉由磁 極部之長矩形連接部’以讓線圈纏繞®數增加,並且和磁性元件 6 M443780 相搭配以產生高強度的磁場,讓磁力線均勻分佈,故可增強馬達 結構之轉動扭力、慣性,如此可增加轉子的運财度且可減 少電磁噪音,進而增加風扇結構之轉速。 、本創作之又-功效在於顧第-柄與第二轴承套設於轉抽 並固定於轉子Μ之兩側’藉由第—姆與第二軸相分擔支樓 轉子殼體、㈣組件及糊機構㈣重力,明賴子殼體轉動 時的慣性力及制性’如此可讓馬賴構鮮,*但增加 籲維修之便利性,並且增加轉子運作的穩固性,進而增加風扇職 之使用哥命。 本創作之又-功效在於利用磁性元件之兩側分別為一弧面, 使磁性7L件之剖面觀之呈_欄型,並且使導磁敎飾亦為一 弧面’而導磁部與磁性元件相對之弧面方向相反。如此可使複數 個磁!·生元件所產生之磁力圖形接近正弦波,*當轉子運轉時,導 磁部的磁力不會有斷層的現象,以讓磁力線均勻分佈故可增加 _強馬達結構之轉動慣性,以增加轉子運作之流暢度,更可增加馬 達結構的運作效率。 本創作之又-功效在於馬達結構⑽線圈所選用的線徑範圍 位於0.25么厘〜0.29公厘之間,而線圈之圈數位於卿阻〜12〇〇 匝之間,如此可使相鄰之磁極臂所纏繞的線圈之間隙較小,亦即 線圈的占槽率較大,故可使_線材料使賴低,以節省製造成 本。 有關本創作的特徵、實作與功效,茲配合圖式作最佳實施例 7 M443780 詳細說明如下。 【實施方式】 °月參閱第1圖與第2圖,其係為本創作較佳實施例之風扇結 構之立體_分解圖。如圖所示’本創作之風扇結構包含一扇葉 組件100與一馬達結構200,扇葉組件100設有複數個葉片11〇, 本實死態樣是以吊扇為範例做說明,因此扇葉組件1〇〇為吊扇的 二、件馬達結構200組設於扇葉組件1〇〇。馬達結構2〇〇包括 座210轉轴220、一定子單元230、一轉子殼體240、一 第一軸承250、一第二軸承260與一驅動模組27〇。 轉轴220固定於基座21〇,本實施態樣是以吊扇為範例做說 明’因此轉轴220 —端可固定於天花板或高處,定子單元23〇固 設於轉轴220,定子單元咖具有複數個磁極臂咖,複數個磁極 臂232以轉轴220為十心呈放射狀排列,複數個磁極臂脱分別 設置複數個線圈234 ’轉子殼體240樞設於轉軸22〇並包覆定子單 釀元230 ’轉子殼ft 240之内側壁設有複數個磁性元件28〇,複數個 磁性元件280位於轉子殼體240與複數個磁極臂232之間,第一 軸承250套設於轉軸220之一端並固設於轉子殼體24〇 ^,第二 軸承260套設於轉軸220之另一端並固設於轉子殼體24〇内。 另外,本創作之風扇結構更包含一驅動模組打〇,驅動模組 270組設於基座210,驅動模組27〇接收線圈234之反饋電流訊號, 驅動模組270依據反饋電流訊號並驅使轉子殼體24〇轉動,轉子 殼體240帶動扇葉組件100轉動。 8 M443780 本創作僅利用驅動模組270驅動複數個線圈234以產生磁 力,且驅動模組270接收線圈234之反饋電流訊號,而驅動模組 270在依據反饋電流訊號而驅動線圈234,以讓轉子殼體240轉 動,以帶動扇葉組件100轉動,由此可知,本創作省略了感測元 件的使用,如此可避免使用感測元件而消耗電能之情形發生。本 創作藉由驅動模組270即可監控線圈234與轉子殼體240的相對 關係,在不需要接設感測元件的情況下,簡化了高壓無刷馬達之 線路’如此更節省風扇結構製造之成本。 本創作之驅動模組270為配備智能型控制策略之勒體及軟體 操控微電腦驅動控制器,可配合操作軟體使風扇結構在正轉或反 轉的切換響應快速而運行平穩、能耗小及噪音低,如此更可增加 馬達結構的運作效率與增加電能的使用效率。另外,本創作之驅 動模組270亦可增設接收模組,並且配合遙控器的使用,使本創 作之風扇結構可進行搖控操作,如此更可增加風扇結構使用上之 便利性。 再者’本創作之驅動模組270具有複雜度較高的的機電整合, 且驅動模組270設有切換開關,使用者只需切換匹配相關控制參 數組列,不但可增加使用者使用風扇結構的便利性,更可快速模 組化組裝生產、增強品管及檢修便利性。 本創作之轉子殼體240包含一第一殼體242與一第二殼體 244’第一殼體242樞設於轉軸220並位於基座210與定子單元23〇 之間,第一軸承250固設於第一殼體242之中心,第一殼體242 之中又有一第一穿孔2422,轉轴220穿設第一軸承25〇與第一 9 M443780 穿孔2422 ’第二殼體244樞設於轉軸220並組設於第一殼體2犯, 定子單元230位於第二殼體244 N,磁性元件28〇設於第二殼體 244之内侧壁,第二轴承260固設於第二殼體244之中心,第二殼 體244之中心設有-第二穿孔2442,轴心穿設第二轴承26〇與二 二穿孔2442。 本創作為了便於固定第-軸承250與第二轴承26〇,因此於第 -殼體242之中心設有-第-凹槽2424,第—凹槽_之大小與 第一軸承250相同,而第一軸承250則嵌設於第一凹槽2424内, 使第一軸承250緊密的嵌合於與第一凹槽2424,而第二殼體244 内之中心亦設有-第二凹槽2444 ’第二軸承26G職密的喪設於 第二凹槽2444内。如此可讓第一軸承250與第二轴承·穩固的 設置於轉子殼體240,故當風扇結構運作時,轉軸22〇可藉由第一 轴承250與第一軸承260穩固的於轉子殼體240中心運作,以減 ;轉軸220運作時晃動之情形,故可減少轉軸22〇運作時的阻力 與摩擦力,進而可減省電能,以讓風扇結構的溫升降低,並提升 風扇輸出性能,增長風扇裝置的使用壽命與運作之穩定性。 本創作更包含一固定件290 ’固定件290為一環狀體,固定件 290叹置於第一殼體244内,第一殼體242與第二殼體244鎖固於 固定件290。為了便於第一殼體242與第二殼體244鎖固於固定件 290 ’因此固定件290更設有複數個鎖固孔2902,而第一殼體242 與第二殼體244則以螺絲穿設而鎖固於鎖固孔2902。另外,固定 件290設有複數個固定槽29〇4,固定槽29〇4環狀分佈於固定件 M443780 290,而固定槽2904用以設置磁性元件28〇,如此可讓組裝磁性元 件280組裝於轉子殼體240内時時更為便利。 睛-併參閱第3圖與第4圖’其係為本創作較佳實施例之定 子單元組设於第二殼體之前視圖與金屬件之前視圖。如圖所示, 本創作之定子單元230包含複數個金屬件23Q2,金屬件麗相互 疊合’而轉軸220穿過這些金屬件23〇2中心。每一金屬件23〇2 设有複數個磁極部23022,複數個磁極部23022環狀分佈於金屬件 鲁2302周圍’磁性元件280位於第二殼體244與磁極部23022之間。 虽金屬件2302相互疊合時,複數個磁極部23〇22疊合為磁極臂 232,線圈234則繞設於疊合之磁極臂232。 本創作更設有一絕緣件236,絕緣見之材質可為紙或塑膠,絕 緣件236 J哀設於相鄰之磁極臂232之間,而線圈234則分別繞設 相鄰之絕緣件236 ’使線圈234繞設於疊合之磁極臂232時,線圈 • 234不會與金屬件2302相互接觸,如此可避免短路之情形發生, 以延長馬達結構200之使用壽命。另外,每一磁極部23〇22包含 一連接部23024與一導磁部23026,連接部23024環狀分佈於金屬 件2302外緣並與金屬件2302相接設,導磁部23026延伸設於連 接部23024 ’使每一導磁部23026位於磁性元件280與連接部23024 之間。絕緣件236則為環繞固定於相鄰之連接部23024之間,線 圏234則纏繞於連接部23024’且線圈234藉由絕緣件236而不與 連接部23024。本創作之連接部麗4為長矩形,故可讓線圈铷 纏緩®數增加,如此以增加線圈234賴繞數,進而增加增加轉 M443780 子的運轉速度。 本創作之磁性元件280之兩側分別為一弧面,由磁性元件28〇 之剖面觀之呈-麵型,而雜元件28()設置於固定槽聰後則 緊貼於第二殼體244之内壁。另外,導磁部23〇26之側面亦為一 弧面’而導磁部23026與磁性元件28〇相對之弧面方向相反。如 此可使複數個磁性元件28G所產生之磁力圖形接近正弦波,而當 轉子運轉時’導磁部23G26的磁力不會有斷層的現象,故可增加 轉子運作之流暢度,更可增加馬達結構2〇〇的運作效率。 另外’本創作的馬達結構2〇〇選用高壓直流無刷馬達,而馬 達結構200内的線圈234所選用的線徑範圍位於〇. 25公厘〜〇. 29 公厘之間’而線圈234之圈數位於700阻〜12〇〇阻之間,傳統的 風扇多半使祕壓無刷馬達,低壓無達,其賴234所選用 的線徑範圍位於0. 65公厘〜〇· 7公厘之間,而線圈辦之圈數位於 0匝300 E之間’本創作於相_之磁極臂m2戶斤纏繞的線圈234 之間隙較小’亦即線圈234的占槽率較大,且本創作的銅線材料 使用較低,因此可節省製造成本。 本創作之風扇裝置疋以吊扇為範例做說明,本創作亦可應用 於其他的風扇裝置,如直立式風扇,壁掛式風扇等,利用不同的 ^葉組件励,搭配本創作的馬達結構,不需要使用額外感測 益’僅利用驅動模組270驅動直流無刷的馬達結構2〇〇運轉。 雖然本創作之實施例揭露如上所述,然並非用以限定本創 作,任何鮮相藝者,在不脫離補作之精神和範圍内,舉 12 M443780 凡依本創作申請軸所述之雜、構造、特徵及數量當可做些許 之變更’因此本創作之專娜護範_視本㈣f所附之申請 利範圍所界定者為準。 月M443780 V. New description: [New technical field] This creation is a kind of fan structure, especially a fan structure with high pressure and no brush. [Prior Art] Fans are one of the indispensable items in daily life, especially in the summer. The fan is a must-have for life. Nowadays, the new fan will be operated by the horse's drive, so the quality of the motor will determine the quality of the equipment. In order to meet the needs of the special environment, the motor used in the fan-related products needs to consider additional factors such as heat dissipation performance, shock absorption, noise reduction and power saving, etc., and noise is generated, which leads to the service life of the product. Shortening or even reducing the efficiency of using electricity. The fan's motor can be divided into money, brush, horse, and DC. (4) ^ Early use of DC (10) 丨 motor 'money motor is driven by the electric button over the armature. The advantage of the DC brush motor is that it can control the speed of the motor only by controlling the voltage. However, there are some points on the face of the money. For example, the DC brushed horse should operate in a high temperature environment, and Qiu Wei uses the brush as a current transformer, which often has the wear and tear and the dirt generated by the friction. L management and maintenance. Qian Wuxianda is the root of money. _ Disadvantages to do = good. Therefore, today's daily necessities and some industrial motors are almost DC brushless motors. · <' In order to respond to the progress and needs of the times, higher efficiency fans are the current product trend, and faster DC brushless motors are also manufactured. DC brushless horse 4 ivm j /«(j has the advantages of high speed and high output power, however, when it is at high speed, the coil current cannot sustain the flow, and the output torque is inconsistent. The performance of the moment is low, and it is easy to make the rotor case vibrate. The 'shape of the motor is not enough to make up the motor'. Therefore, the noise of the wind is also caused. ^=If the rotor shell is re-attached, the motor will be shipped. ' 疋 , 相对 相对 相对 相对 相对 相对 相对 相对 相对 _ _ _ _ _ : 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成Then, according to the change of the magnetic field, the position of the rotor casing is confirmed to control the operation of the motor. Therefore, the additional power must be used to change the magnetic field, so that the electric energy cannot be used more effectively. [New content] 2 or more problems, the present invention is provided - Fan structure, its structure is simple to use the sensing read, and can increase the efficiency of the use of electrical energy, and increase the motor's observation __ sex, to face assembly or maintenance read, the increase of the domain Gu Xuzhizhi derived Problem Solving % The creation of this creation includes a blade assembly and a motor structure, the blade assembly is provided with a plurality of blades, and the motor structure is set in the blade assembly. The motor structure includes a base, a shaft, a certain sub-unit, a rotor housing, a first bearing, a second shaft, and a driving module 'rotating shaft fixed to the base' stator unit fixed to the pumping, the stator single-turn eight has a complex touch magnetic 'complex The magnetic poles are arranged in a radial arrangement, and the plurality of magnetic pole arms are divided into a plurality of magnetic poles, the rotor shell is disposed on the rotating shaft and the 5 M443780 covers the stator unit, and the inner side wall of the rotor shell is provided with a plurality of magnetic components. a plurality of magnetic components are located between the first housing and the plurality of magnetic pole arms, the first bearing sleeve is disposed at one end of the rotating shaft and is fixed in the rotor housing, and the second bearing is sleeved on the other end of the rotating shaft and parallel The rotor is arranged in the body, the driving module is set on the base, and the driving module receives the feedback current signal of the coil, and the driving module drives the rotor housing to rotate according to the feedback current signal. The rotor housing drives the fan blade assembly to rotate. magnetic Each of the portions includes a connecting portion and a magnetic guiding portion, the connecting portion is disposed on the metal member, the magnetic conductive portion 5 is further connected to the connecting portion, the magnetic conductive portion is located between the magnetic component and the connecting portion, and both sides of the magnetic component and the magnetic conductive portion The surface of the coil of the fan structure is in the range of 0. 25 mm ~ 〇. 29 mm, and the magnetic component is in the shape of an ellipse, and the magnetic element is in close contact with the inner wall of the second housing. Between the number of turns of the coil is between 700 匝 and 1200 。. The function of the creation is to receive the feedback current signal of the coil by the driving module, and the driving module drives the current domain according to the feedback and drives the rotor to rotate, so that the rotor The housing drives the fan blade assembly _, so that the need for the component can drive the rotor to rotate in the body. Therefore, the manufacturing cost of the fan structure is reduced. (4) The situation in which the power is consumed without using the sensing component is used to increase the use of electric energy. Efficiency: Another function of the creation is that the stator unit comprises a plurality of metal parts, and the metal parts are superposed on each other. The rotating shaft passes through a plurality of metal parts, and each metal piece is provided with a plurality of magnetic poles P magnetic poles. a guide The magnetic portion has a connecting portion provided on the metal member, and the magnetic conducting portion is disposed at the connecting portion, and the magnetic conductive portion is interposed between the components, and the long rectangular connecting portion of the magnetic pole portion increases the number of windings of the coil and the magnetic Component 6 M443780 is matched to generate a high-intensity magnetic field, so that the magnetic lines are evenly distributed, so that the rotational torque and inertia of the motor structure can be enhanced, which can increase the profit of the rotor and reduce electromagnetic noise, thereby increasing the rotational speed of the fan structure. The effect of this creation is that the Gu-handle and the second bearing sleeve are set on the sides of the rotor and are fixed on the two sides of the rotor ' by the first and second shafts to share the rotor housing of the branch, (4) components and Paste mechanism (4) Gravity, the inertial force and the systemic nature of the shell of the Ming Lai's case can make Ma Lai fresh, * but increase the convenience of repairing the valve, and increase the stability of the rotor operation, thereby increasing the use of the fan. Life. The effect of this creation is that the two sides of the magnetic component are respectively a curved surface, so that the magnetic 7L member has a cross-sectional view, and the magnetic conductive enamel is also a curved surface, and the magnetic conductive portion and the magnetic portion The elements are opposite in direction to the arc. In this way, the magnetic force pattern generated by the plurality of magnetic materials can be close to the sine wave. * When the rotor is running, the magnetic force of the magnetic conductive portion does not have a fault phenomenon, so that the magnetic lines are evenly distributed, so that the structure of the strong motor can be increased. Rotating inertia to increase the smoothness of the rotor operation, and increase the operating efficiency of the motor structure. The effect of this creation is that the wire diameter of the motor structure (10) is selected to be between 0.25 and 0.29 mm, and the number of turns of the coil is between -12 and 12 ,, so that adjacent The gap of the coil wound by the magnetic pole arm is small, that is, the slot ratio of the coil is large, so that the material of the wire can be made low, thereby saving manufacturing cost. For the characteristics, implementation and efficacy of this creation, the best example is to match the drawing. 7 M443780 is described in detail below. [Embodiment] Referring to Figures 1 and 2, a stereoscopic/exploded view of the fan structure of the preferred embodiment is shown. As shown in the figure, the fan structure of the present invention comprises a blade assembly 100 and a motor structure 200. The blade assembly 100 is provided with a plurality of blades 11〇. The actual dead state is illustrated by using a ceiling fan as an example, so the fan blade The component 1 is a ceiling fan. The motor structure 200 is assembled to the blade assembly 1〇〇. The motor structure 2 includes a housing 210 shaft 220, a stator unit 230, a rotor housing 240, a first bearing 250, a second bearing 260 and a drive module 27A. The rotating shaft 220 is fixed to the base 21〇. In this embodiment, the ceiling fan is taken as an example for description. Therefore, the rotating shaft 220 can be fixed to the ceiling or the height, and the stator unit 23 is fixed to the rotating shaft 220. The plurality of magnetic pole arms 232 are arranged radially with the rotating shaft 220 as a ten-heart, and the plurality of magnetic pole arms are respectively provided with a plurality of coils 234. The rotor housing 240 is pivoted on the rotating shaft 22〇 and covers the stator. The inner side wall of the single rotor 230' rotor shell ft 240 is provided with a plurality of magnetic elements 28 〇, a plurality of magnetic elements 280 are located between the rotor housing 240 and the plurality of magnetic pole arms 232, and the first bearing 250 is sleeved on the rotating shaft 220 One end is fixed to the rotor housing 24 , and the second bearing 260 is sleeved on the other end of the rotating shaft 220 and fixed in the rotor housing 24 . In addition, the fan structure of the present invention further includes a driving module, the driving module 270 is disposed on the base 210, and the driving module 27 receives the feedback current signal of the coil 234, and the driving module 270 drives the current signal according to the feedback current signal. The rotor housing 24 is rotated, and the rotor housing 240 drives the blade assembly 100 to rotate. 8 M443780 The present invention only uses the driving module 270 to drive a plurality of coils 234 to generate magnetic force, and the driving module 270 receives the feedback current signal of the coil 234, and the driving module 270 drives the coil 234 according to the feedback current signal to make the rotor The housing 240 rotates to drive the blade assembly 100 to rotate. It can be seen that the use of the sensing element is omitted in the present invention, so that the use of the sensing element to consume electrical energy can be avoided. The present invention can monitor the relative relationship between the coil 234 and the rotor casing 240 by driving the module 270, and simplify the circuit of the high-pressure brushless motor without connecting the sensing components. cost. The driving module 270 of the present invention is a zoom and software control microcomputer driving controller equipped with an intelligent control strategy, and can cooperate with the operating software to make the fan structure switch in a forward or reverse direction with fast and stable operation, low energy consumption and noise. Low, so can increase the operating efficiency of the motor structure and increase the efficiency of the use of electrical energy. In addition, the driving module 270 of the present invention can also add a receiving module, and with the use of the remote controller, the fan structure of the present invention can be remotely controlled, thereby further increasing the convenience of use of the fan structure. Furthermore, the drive module 270 of the present invention has a highly complex electromechanical integration, and the drive module 270 is provided with a switch, and the user only needs to switch the matching control parameter group column, which not only increases the user's use of the fan structure. Convenience, quick modular production, enhanced quality control and ease of maintenance. The rotor housing 240 of the present invention includes a first housing 242 and a second housing 244. The first housing 242 is pivotally disposed between the base 210 and the stator unit 23, and the first bearing 250 is fixed. The first housing 242 is disposed at the center of the first housing 242. The first housing 242 has a first through hole 2422. The rotating shaft 220 passes through the first bearing 25 and the first 9 M443780 through hole 2422. The second housing 244 is pivoted to the second housing 244. The rotating shaft 220 is disposed in the first casing 2, the stator unit 230 is located in the second casing 244 N, the magnetic component 28 is disposed on the inner side wall of the second casing 244, and the second bearing 260 is fixed to the second casing. At the center of the second housing 244, a second through hole 2442 is disposed at the center of the second housing 244, and the second bearing 26 and the second through hole 2442 are bored. In order to facilitate the fixing of the first bearing 250 and the second bearing 26, the present invention is provided with a --groove 2424 at the center of the first housing 242. The size of the first groove is the same as that of the first bearing 250, and A bearing 250 is embedded in the first recess 2424, so that the first bearing 250 is tightly fitted into the first recess 2424, and the center of the second housing 244 is also provided with a second recess 2444. The second bearing 26G is disposed in the second recess 2444. In this way, the first bearing 250 and the second bearing are stably disposed on the rotor housing 240, so that when the fan structure operates, the rotating shaft 22 can be stabilized by the first bearing 250 and the first bearing 260 to the rotor housing 240. The center operates to reduce the situation when the rotating shaft 220 is swaying, so the resistance and friction of the rotating shaft 22 can be reduced, thereby reducing the electric energy, so that the temperature rise of the fan structure is lowered, and the fan output performance is improved, and the growth is increased. The service life and operational stability of the fan unit. The present invention further includes a fixing member 290. The fixing member 290 is an annular body. The fixing member 290 is disposed in the first housing 244, and the first housing 242 and the second housing 244 are locked to the fixing member 290. In order to facilitate the first housing 242 and the second housing 244 to be locked to the fixing member 290 ′, the fixing member 290 is further provided with a plurality of locking holes 2902, and the first housing 242 and the second housing 244 are screwed through. It is locked to the locking hole 2902. In addition, the fixing member 290 is provided with a plurality of fixing grooves 29〇4, the fixing grooves 29〇4 are annularly distributed on the fixing member M443780290, and the fixing groove 2904 is used for arranging the magnetic member 28〇, so that the assembled magnetic member 280 can be assembled. The rotor housing 240 is more convenient at all times. The eye-and-see FIGS. 3 and 4 are the front view of the front view and the metal member of the second housing of the preferred embodiment of the present invention. As shown, the stator unit 230 of the present invention includes a plurality of metal members 23Q2 which are overlapped with each other and the shaft 220 passes through the center of the metal members 23〇2. Each of the metal members 23〇2 is provided with a plurality of magnetic pole portions 23022, and a plurality of magnetic pole portions 23022 are annularly distributed around the metal member 2302. The magnetic member 280 is located between the second housing 244 and the magnetic pole portion 23022. When the metal members 2302 are overlapped with each other, the plurality of magnetic pole portions 23〇22 are superposed as the magnetic pole arms 232, and the coils 234 are wound around the stacked magnetic pole arms 232. The present invention further comprises an insulating member 236. The insulating material can be made of paper or plastic, the insulating member 236 J is disposed between the adjacent magnetic pole arms 232, and the coil 234 is respectively wound around the adjacent insulating member 236'. When the coil 234 is wound around the stacked magnetic pole arm 232, the coil 234 does not contact the metal member 2302, so that short circuit can be avoided to prolong the service life of the motor structure 200. In addition, each of the magnetic pole portions 23 〇 22 includes a connecting portion 23024 and a magnetic conductive portion 23026. The connecting portion 23024 is annularly distributed on the outer edge of the metal member 2302 and is connected to the metal member 2302. The magnetic conductive portion 23026 is extended at the connection. The portion 23024 'places each of the magnetically conductive portions 23026 between the magnetic element 280 and the connecting portion 23024. The insulating member 236 is circumferentially fixed between the adjacent connecting portions 23024, and the wire 234 is wound around the connecting portion 23024' and the coil 234 is not connected to the connecting portion 23024 by the insulating member 236. The connection portion of the present invention is a long rectangle, so that the number of coils can be increased, so that the number of coils 234 is increased, thereby increasing the operating speed of the M443780. The two sides of the magnetic component 280 of the present invention are respectively a curved surface, and the magnetic component 28 is formed in a cross-sectional view, and the miscellaneous component 28 () is disposed on the second slot 244 after being fixed to the second housing 244. The inner wall. Further, the side surface of the magnetic conductive portion 23A is also a curved surface', and the magnetic conductive portion 23026 is opposite to the curved surface of the magnetic member 28''. In this way, the magnetic pattern generated by the plurality of magnetic elements 28G can be close to a sine wave, and when the rotor is in operation, the magnetic force of the magnetic conductive portion 23G26 does not have a fault phenomenon, so that the smooth operation of the rotor can be increased, and the motor structure can be increased. 2 运作 operational efficiency. In addition, the motor structure 2 of the present invention uses a high-voltage DC brushless motor, and the coil 234 in the motor structure 200 is selected to have a wire diameter ranging from 公25 mm to 〇. 29 mm between the coil 234 The number of laps is between 700 and 12 〇〇, the traditional fan is mostly the secret pressure brushless motor, the low voltage is not reached, the diameter range of the 234 selected is 0.25 cm ~ 〇 · 7 mm Between the coils, the number of turns of the coil is between 0匝300 E. The gap between the coils 234 of the magnetic poles m2 and the coils 234 is small, that is, the coil 234 has a large groove ratio, and the creation is large. The copper wire material is used less, thus saving manufacturing costs. The fan device of this creation is illustrated by a ceiling fan. This creation can also be applied to other fan devices, such as vertical fans, wall-mounted fans, etc., using different leaf assembly excitations, with the motor structure of the creation, not It is necessary to use the additional sensory benefit to use only the drive module 270 to drive the DC brushless motor structure. Although the embodiment of the present invention is disclosed as described above, it is not intended to limit the creation of the present invention, and any of the fresh-skilled artists, without departing from the spirit and scope of the supplement, will be referred to by the 12 M443780. The characteristics and quantity can be changed a little. Therefore, the scope of the application scope of this creation is subject to the definition of the application scope. month

【圖式簡單說明】 第1圖為本創作較佳實施例之風扇結構之立體圖。 第2圖為摘作触實關之風扇結構之分解圖。 第3圖為摘倾佳實施例之定子單元組設於第二殼體之前視 第4圖為本創作較佳實施例之金屬件之前視圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a fan structure of a preferred embodiment of the present invention. Figure 2 is an exploded view of the fan structure taken as a touch-off. Fig. 3 is a front elevational view of the metal member of the preferred embodiment of the present invention, before the stator unit of the preferred embodiment is disposed in the second housing.

【主要元件符號說明】 100 扇葉組件 110 葉片 200 馬達結構 210 基座 220 轉軸 230 定子單元 2302 金屬件 23022 磁極部 23024 連接部 23026 導磁部 232 磁極臂 234 線圈 236 絕緣件 13 240 M443780 242 2422 2424 244 - 2442 . 2444 • 250 260 270 280 290 2902 2904 轉子殼體 第一殼體 第一穿孔 第一凹槽 第二殼體 第二穿孔 第二凹槽 第一軸承 第二軸承 驅動模組 磁性元件 固定件 鎖固孔 固定槽[Main component symbol description] 100 Fan blade assembly 110 Blade 200 Motor structure 210 Base 220 Rotary shaft 230 Stator unit 2302 Metal part 23022 Magnetic pole part 23024 Connection part 23026 Magnetic part 232 Magnetic pole arm 234 Coil 236 Insulation 13 240 M443780 242 2422 2424 244 - 2442 . 2444 • 250 260 270 280 290 2902 2904 rotor housing first housing first perforation first groove second housing second perforation second groove first bearing second bearing drive module magnetic element fixing Locking hole fixing groove

Claims (1)

M443780 六、申請專利範圍: 1. 一種風扇結構,包含: 一扇葉組件’設有複數個葉片;以及 一馬達結構,組設於該扇葉組件,該馬達結構包括: 一基座; . 一轉轴’固定於該基座; 一定子單元,固設於該轉軸,該定子單元具有複數個磁極 麟 #,該等磁極臂以該轉軸為中心呈放射狀排列,該等磁極 臂分別設置複數個線圈; 一轉子殼體,樞設於該轉軸並包覆該定子單元,該扇葉組件 没於該轉子殼體,該轉子殼體之内側壁設有複數個磁性元 件,該等磁性元件位於該轉子殼體與該等磁極臂之間; 一第一轴承,套設於該轉轴之一端並固設於該轉子殼體内; 一第二轴承’套設於該轉軸之另一端並固設於該轉子殼體 # 内;以及 一驅動模组,組設於該基座,該驅動模組驅動該等線圈產生 磁力,該驅動模組接收該等線圈之反饋電流訊號,該驅動 模組依據該反饋電流訊號並驅使該轉子殼體轉動’該轉子 殼體帶動該扇葉組件轉動。 2·如請求項第1項所述之風扇結構,其中該轉子殼體包含: 一第一殼體’樞設於該轉軸並位於該基座與該定子單元之間, 該第一軸承固設於第一殼體之中心,該第一殼體之中心設 15 有-第-穿孔’該轉軸穿設該第—轴承與該第_穿孔;以 及 一第二殼體,樞設於該轉軸並組設於該第一殼體,該定子單元 位於該第一威體内,該等磁性元件設於該第二殼體之内側 壁,該第二轴承固設於該第二殼體之中心,該第二殼體之 中心設有一第二穿孔,該軸心穿設該第二軸承與該第二穿 子L。 如睛求項第2項所述之風騎構,其中該第一殼體之中心設有 -第-凹槽’該第-軸祕設於該第—凹槽,該第二殼體内之 中心设有-第二凹槽,該第二軸承嵌設於該第二凹槽。 如請求項第2項所述之風扇結構,其中更包含—固定件,該固 疋件n又於韻―设體内’該第—殼體與該第二殼體鎖固於該固 疋件,棚定件具有複數細定肖,該等固定槽設置該等磁性 元件。 ,明求項f 4項所述之風扇結構,其中該固定件更包含複數個 鎖固孔H殼體與該第二殼體細於鮮顧孔。 a求項第1項所述之風扇結構,其中更包含一固定件,該固 定件設於該第-容置槽内,_定件具有複數細定槽,該等 固定槽設置該等磁性元件。 如凊求項第1項所述之風顧構,其巾該定子單元包含複數個 =屬件’轉金屬件相互疊合’該轉軸穿職等金屬件 ,每一 h金屬件叹有複數個磁極部,該等磁極部環狀分佈於金屬件之 M443780 周圍’該等磁極部疊合為該等磁極臂,該等線圈設於該疊合之 該等磁極部,該等磁性元件位於該第二殼體與該等磁^之 間。 8. ㈣求項第7項所述之風扇結構,其中相鄰之該#磁極臂之間 分別環設有'㈣件,料顧分观設相鄰之料絕緣件。 9. 如請求項第7項所述之風扇結構,其中該等磁極部分別包含: 一連接部,設於該金屬件;以及 -導磁部,設於該連接部’該導磁部位於鮮雖元件與該連 接部之間。 10. 如咕求項第9項所述之風扇結構,其中該等磁性元件之兩侧與 轉磁部之側©分別為—弧面,該等磁性元件之剖面呈一擴 圓11亥等磁性元件緊貼於該第二殼體之内壁。 L如吻求項第1項所述之風扇結構,其巾該賴之線徑範圍位於 0.25公厘〜0.29公厘之間,該等線圈之圈數位於漏阻〜· 匝之間。 17M443780 VI. Patent Application Range: 1. A fan structure comprising: a blade assembly 'equipped with a plurality of blades; and a motor structure assembled to the blade assembly, the motor structure comprising: a base; The rotating shaft 'fixed to the base; the fixed subunit is fixed to the rotating shaft, the stator unit has a plurality of magnetic poles, and the magnetic pole arms are radially arranged around the rotating shaft, and the magnetic pole arms are respectively arranged in plural a rotor housing pivotally disposed on the rotating shaft and covering the stator unit, the blade assembly is absent from the rotor housing, and the inner side wall of the rotor housing is provided with a plurality of magnetic components, the magnetic components are located The first bearing is sleeved on one end of the rotating shaft and fixed in the rotor housing; a second bearing is sleeved on the other end of the rotating shaft and is fixed The driving module is disposed on the base, and the driving module drives the coils to generate a magnetic force, and the driving module receives the feedback current signals of the coils, and the driving module According to the feedback current signal and to drive the rotation of the rotor housing 'of the rotor housing rotatably drives the fan blade assembly. The fan structure of claim 1, wherein the rotor housing comprises: a first housing 'shafted on the rotating shaft and located between the base and the stator unit, the first bearing is fixed In the center of the first housing, the center of the first housing is provided with a first-per-perforation, the rotating shaft passes through the first bearing and the first through hole, and a second housing is pivoted on the rotating shaft The first housing is disposed in the first housing, the stator unit is located in the first power body, the magnetic components are disposed on the inner side wall of the second housing, and the second bearing is fixed in the center of the second housing. The center of the second housing is provided with a second through hole, and the shaft passes through the second bearing and the second wearer L. The wind-riding structure according to Item 2, wherein the center of the first casing is provided with a first groove-the groove is secreted in the first groove, and the second casing is The center is provided with a second groove, and the second bearing is embedded in the second groove. The fan structure of claim 2, further comprising a fixing member, wherein the fixing member n is in the body of the body, the first housing and the second housing are locked to the fixing member The shed member has a plurality of fine sizings, and the fixing grooves are provided with the magnetic elements. The fan structure of item 4, wherein the fixing member further comprises a plurality of locking holes H and the second housing are thinner than the second holes. The fan structure of claim 1, further comprising a fixing member, the fixing member is disposed in the first receiving groove, the fixing member has a plurality of fine fixing grooves, and the fixing grooves are provided with the magnetic components . As for the style of the item referred to in Item 1, the stator unit comprises a plurality of parts=the pieces of the metal parts are overlapped with each other, and the metal parts of the shaft are worn, and each of the metal parts has a plurality of sighs. a magnetic pole portion, the magnetic pole portions are annularly distributed around the metal member M443780. The magnetic pole portions are superposed as the magnetic pole arms, and the coils are disposed on the magnetic pole portions of the stack, and the magnetic components are located at the magnetic pole portion. The second housing is between the magnets. 8. (4) The fan structure described in item 7 of the present invention, wherein the adjacent (the) magnetic pole arms are respectively provided with '(four) pieces, and the adjacent material insulating members are disposed. 9. The fan structure of claim 7, wherein the magnetic pole portions respectively comprise: a connecting portion disposed on the metal member; and a magnetic conducting portion disposed at the connecting portion Between the component and the connection. 10. The fan structure according to Item 9 of the present invention, wherein the sides of the magnetic elements and the side of the magnetically-transformed portion are respectively - a curved surface, and the magnetic elements have a magnetic cross section of 11 The component is in close contact with the inner wall of the second housing. L. The fan structure according to item 1, wherein the towel has a wire diameter ranging from 0.25 mm to 0.29 mm, and the number of turns of the coils is between the leakage resistances ~. 17
TW101214230U 2012-07-23 2012-07-23 Fan structure TWM443780U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI549402B (en) * 2015-01-27 2016-09-11 建準電機工業股份有限公司 Motor of ceiling fan

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI549402B (en) * 2015-01-27 2016-09-11 建準電機工業股份有限公司 Motor of ceiling fan

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