TWM438989U - Illumination module package structure of warning lamp - Google Patents

Illumination module package structure of warning lamp Download PDF

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Publication number
TWM438989U
TWM438989U TW101212041U TW101212041U TWM438989U TW M438989 U TWM438989 U TW M438989U TW 101212041 U TW101212041 U TW 101212041U TW 101212041 U TW101212041 U TW 101212041U TW M438989 U TWM438989 U TW M438989U
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Taiwan
Prior art keywords
light
hole
emitting module
package structure
warning
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TW101212041U
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Chinese (zh)
Inventor
Zi-Fan Guo
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Luminous Star Technology Ltd
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Priority to TW101212041U priority Critical patent/TWM438989U/en
Publication of TWM438989U publication Critical patent/TWM438989U/en

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Description

M438989 五、新型說明: 【新型所層之技術領域】 [0001] 本創作係有關於一種警示燈具之發光模組封裝結構 ,尤其是指一種安裝於車輛上作為警示作用的警示燈具 之發光模組的封裝結構,以藉由周緣所形成的封膠空間 ,而達到良好封裝效果外,亦具有節省膠料量與提高散 熱效果為創作應用者。 【先前技術】 [0002] 按,而為了提高行車上的安全,以及降低交通事故 的發生率,便有業者研發出可提高車輛警示效果之警示 燈,而該警示燈一般係設置於具特殊執行任務之車輛, 例如:救護車、消防車、警備車、工程車或救難車等, 車頂外部上加裝可提高警示效果之警示燈,用以警示對 向來車或後方車輛引起車内、周圍人員的關注,並保持 適當之行車距離,即可避免行車距離過近造成有效煞車 距離不足等問題,亦或警示周圍車輛、人員該車輛發生 故障,用作故障警示使用,以供對外作亮光顯示,而達 到提升行車安全之效用。 [0003] 一般警示燈大致為於燈座内設置發光模組,請參閱 第六圖所示,而其發光模組(3 )主要由一發光組(3 1)、散熱板(32)及一外罩體(33)所組成,其 係於發光組(3 1 )後方設有散熱板(3 2),再利用 外罩體(3 3)包覆發光組(3 1 )與散熱板(3 2) ,且散熱板(32)為裸露在外罩體(33)開口處, 再以膠料(3 4)封裝外罩體(3 3)開口處,且將散 10121204产單編號 A0101 第3頁/共16頁 1012038663-0 32)覆蓋封裝,因此,該散熱板(32)延伸 (3 2 1) ’來供散熱用。但上述方式具有下 幻諸等缺失,敘述如下: [〇0〇4] 以膠料將外罩體開口處全部封裝起來’所使用的膠 料輛須很多’造成成本增加的問題。 .同上述,其施作過程較為繁雜不易,且膠料多硬化 時間長,造成增加工作時效。 3M438989 V. New Description: [Technical Field of New Layer] [0001] This creation is about a light-emitting module package structure for warning lamps, especially a light-emitting module mounted on a vehicle as a warning light. The package structure, in order to achieve a good packaging effect by the sealing space formed by the periphery, also has the utility of saving the amount of rubber and improving the heat dissipation effect. [Prior Art] [0002] In order to improve the safety of driving and reduce the incidence of traffic accidents, some operators have developed warning lights that can improve the warning effect of vehicles, and the warning lights are generally set to have special execution. Vehicles for missions, such as ambulances, fire engines, guard cars, engineering vehicles or ambulances, etc., warning lights for improving the warning effect are installed on the exterior of the roof to warn the inside and outside of the vehicle for the oncoming or rear vehicles. Pay attention to and maintain proper driving distance, so as to avoid problems such as insufficient driving distance and insufficient effective braking distance, or warning vehicles and personnel around the vehicle to malfunction, and use it as a fault warning for external light display. And to achieve the effect of improving driving safety. [0003] A general warning light is generally provided with a light-emitting module in a lamp holder, as shown in the sixth figure, and the light-emitting module (3) mainly comprises a light-emitting group (31), a heat-dissipating plate (32) and a The outer cover body (33) is composed of a heat dissipation plate (32) behind the light-emitting group (3 1 ), and then covers the light-emitting group (31) and the heat dissipation plate (3 2) by using the outer cover body (3 3) And the heat dissipation plate (32) is exposed at the opening of the outer cover body (33), and then the outer cover body (3 3) is sealed with the rubber material (3 4), and will be scattered 10121204, the order number A0101, page 3 / total 16 Page 1012038663-0 32) covers the package, so the heat sink (32) extends (3 2 1)' for heat dissipation. However, the above-mentioned methods have the following illusions, and are described as follows: [〇0〇4] The entire opening of the outer cover is packaged with a rubber compound, which requires a lot of rubber to cause an increase in cost. As mentioned above, the application process is relatively complicated and difficult, and the rubber compound hardens for a long time, resulting in an increase in work aging. 3

.膠料將外罩體開口處之散熱板全部封裝起來,僅留 部分散熱板的突出部來散熱,其散熱效果差。 同上述,發光模組的熱能無法散出,會影響發光模 知·的使用壽命。 [0005] ^ 緣是,創作人有鑑於此,秉持多年該相關行業之豐 田〜叶開發及實際製作經驗,針對現有之結構及缺失再 予以奸究改良,.提供一種警示燈具之發光模組封裝結構 以期達到更佳實用價值性之目的者。The rubber material encapsulates the heat dissipation plate at the opening of the outer cover body, leaving only the protruding portion of the heat dissipation plate to dissipate heat, and the heat dissipation effect is poor. As described above, the heat energy of the light-emitting module cannot be dissipated, which may affect the service life of the light-emitting model. [0005] ^ The reason is that the creators have given this year's experience in the development and actual production of Toyota to Ye in the relevant industries, and have been tempted to improve the existing structure and defects. The structure is designed to achieve better practical value.

【新型内容Ί [0006] 】 本創作之警示燈具之發光模組封裝結構的主要目的 係在改善現有技術封裝不當的缺失’以藉由周緣所形成 的封膠空間’而達到良好封裝效果外,亦具有節省膠料 置、提高散熱效果與使用壽命的目的者。 本創作警示燈具之發光模組封裝結構的目的與功效 係由以下之技術所實現: 其主要於警不燈具中組設有複數組發光模組,而其 每一發光模組藉以一外殼體包覆發光組件,而發光組件 101212041^^^ Α〇101 第4頁/共16頁 1012038663-0 M438989 背部設有散熱板,且讓散熱板周緣與外殼體間形成有封 膠空間;藉此,讓膠料注入在封膠空間而達成封裝功能 ,同時,也讓散熱板具有大面積的區域散熱,達到發光 模組具有良好散熱功效與優點者。 如上所述之警示燈具之發光模組封裝結構,其該散 熱板於兩對應端角處設有組設孔,再藉以螺設件對應鎖 入外殼體内的第一螺孔,且於螺設件與組設孔間同樣形 成封膠空間;藉此,讓膠料注入在封膠空間内,達成封 裝功能者。 [0008] 如上所述之警示燈具之發光模組封裝結構,其該散 熱板上設有一穿孔供發光組件的導線穿出,而於穿孔處 對應注入膠料者。 [0009] 如上所述之警示燈具之發光模組封裝結構,其該外 殼體之另兩對應端角處設有第二螺孔,藉以第二螺孔的 設置而能將發光模組組設於警示燈具中者。 【實施方式】 ® [0010] 為令本創作所運用之技術内容、創作目的及其達成 之功效有更完整且清楚的揭露,茲於下詳細說明之,並 請一併參閱所揭之圖式及圖號: [0011] 首先,請參閱第一〜四圖所示,為本創作警示燈具 之發光模組封裝結構之立體分解、組合及局部剖視示意 圖,其主要於警示燈具中組設有複數組發光模組(1 ) ,其中: [0012] 該發光模組(1 )為由一外殼體(1 1 )、發光組 101212041^^^^ A0101 第5頁/共16頁 1012038663-0 M438989 件(1 2)及散熱板(1 3 )所組成,其係在發光組件 (1 2)之背面設置散熱板(1 3),而外殼體u 1 )對應包覆發光組件(1 2)與散熱板(1 3 ),且讓 散熱板(1 3)周緣與外殼體(1 1 )間形成有封膠空 間(A) ’於封膠空間(a)注入膠料(1 4)封裝者 〇 [0013] 請一併參閱第一〜五圖所示,於組裝使用時,其該 發光模組(1 )主要係對應組裝在警示燈具中,而每一 組發光模組(1 )都需先封裝完成在對應置入警示燈具 中,係先將該發光模組(1 ) _的發光組件(丄2 )背 置散熱板(1 3 ) ’.再將外殼體(1 1 )包覆發光 組件(12)與散熱板(13),此時,因其散熱板( 1 3)小於外殼體(1 1)的開口範圍,因此,散熱板 (1 3)周緣與外殼體(1 1)間形成有封膠空間(A ),再於封膠空間(A)注入膠料(14),使膠料( 14)封合於封膠空間(A),達成發光模組(1)封 裝的功效者。 另外’該外殼體(1 1 )開口處的兩對應端角設有 第一螺孔(1 1 1),而另一兩對應端角設有第二螺孔 (1 1 2 ) ’而該散熱板(1 3 )對應外殼體(;工) 第一螺孔(1 1 1)處設有組設孔(1 3 1 ),再藉以 螺設件(2)對應鎖入外殼體(1 1)内的第一螺孔( 1 1 1) ’且於螺設件(2)與組設孔(1 3 1 )間同 樣形成封膠空間(A);藉此,讓膠料(14)注入在 封膠空間(A)内,達成封裝功能。 第6頁/共16頁 1012038663-0 M438989 [0014] 而其外殼體(1 1 )的第二螺孔(1 1 2 )則藉以 螺設件〔圖中未示〕而能將發光模組(1 )鎖固於警示 燈具中者。 [0015] 接者,該散熱板(1 3 )上進一步設有一穿孔(1 3 2)供發光組件(1 2)上所設的導線(1 2 1 )穿 出,而於穿孔(1 3 2)處可對應注入膠料(1 4)來 封裝者》 [0016] 前述之實施例或圖式並非限定本創作之結構樣態或 φ 尺寸,任何所屬技術領域中具有通常知識者之適當變化 或修飾,皆應視為不脫離本創作之專利範疇。 [0017] 根據上述可知,藉由本創作警示燈具之發光模組封 裝結構相較於現有技術確實具有諸多優點,其詳述如下 [0018] 1.本創作警示燈具之發光模組封裝結構,藉由讓膠料 注入在散熱板周緣與外殼體間的封膠空間,而達成 封裝功能者。 2.同上述,注入於周緣封膠空間内的膠料量少,可達 到節省膠料成本的花費及注膠時間與等待膠料硬固 的時效者。 3. 4· 10121204^單编號 A〇101 本創作警示燈具之發光模組封裝結構,藉由讓膠料 注入在散熱板周緣與外殼體間的封膠空間,使其散 熱板具有對外大面積散熱區域,達到良好散熱的功 效與優點者。 同上述,發光模組的熱能可順利被散放排出,進而 可達到增加發光模組的使用壽命者。 第7頁/共16頁 1012038663-0 M438989 [0019] 綜上所述,本創作實施例確能達到所預期之使用功 效,又其所揭露之具體構造,不僅未曾見諸於同類產品 中,亦未曾公開於申請前,誠已完全符合專利法之規定 與要求,爰依法提出新型專利之申請,懇請惠予審查, 並賜准專利,則實感德便。 【圖式簡單說明】 [0020] 第一圖:本創作之立體分解示意圖 [0021] 第二圖:本創作之第一方向剖視示意圖 [0022] 第三圖:本創作之第二方向剖視意圖 [0023] 第四圖:本創作之立體組合示意圖 [0024] 第五圖:本創作之局部剖視示意圖 [0025] 第六圖:現有技術示意圖 【主要元件符號說明】 [0026] <本創作> [0027] (1 ) 發光模組 (11 ) 外殼體 [0028] (1 11) 第一螺孔 (11 2 ) 第二螺孔 [0029] (1 2 ) 發光組件 (12 1 ) 導線 [0030] (1 3 ) 散熱板 (13 1 ) 組設孔 [0031] (1 3 2 ) 穿孔 (14 ) 膠料 [0032] (2 ) 螺設件 (A) 封膠空間 [0033] < 現有 > 101212G4i^單编號删1 第 8 頁 / 共 16 頁 1012038663-0 M438989 [0034] (3 ) 發光模組 (31) 發光組 [0035] (32) 散熱板 (321) 突出部 [0036] (33) 外罩體 (34) 膠料 1012麗]^·單織 A〇101 第9頁/共16頁 1012038663-0[New Content [0006] The main purpose of the light-emitting module package structure of the warning lamp of the present invention is to improve the lack of improper packaging in the prior art to achieve a good packaging effect by the sealing space formed by the periphery. It also has the purpose of saving rubber material, improving heat dissipation and service life. The purpose and function of the light-emitting module package structure of the creation warning lamp are realized by the following technologies: It is mainly provided with a complex array light-emitting module in a police light fixture, and each light-emitting module is surrounded by an outer casing package Covering the light-emitting component, and the light-emitting component 101212041^^^ Α〇101 4th/16 pages 1012038663-0 M438989 The back is provided with a heat dissipation plate, and a sealing space is formed between the periphery of the heat dissipation plate and the outer casing; thereby, let The rubber compound is injected into the sealing space to achieve the packaging function. At the same time, the heat dissipation plate has a large area of heat dissipation, and the light-emitting module has good heat dissipation effect and advantages. The light-emitting module package structure of the warning lamp as described above, wherein the heat-dissipating plate is provided with a set hole at two corresponding end corners, and then the screw-shaped component corresponds to the first screw hole locked into the outer casing body, and is screwed The sealing space is also formed between the piece and the set hole; thereby, the glue is injected into the sealing space to achieve the packaging function. [0008] The lighting module package structure of the warning lamp as described above, wherein the heat dissipation plate is provided with a through hole for the wire of the light emitting component to pass through, and the hole is corresponding to the glue injection. [0009] The light-emitting module package structure of the warning lamp as described above, wherein the other two corresponding end corners of the outer casing body are provided with a second screw hole, and the second screw hole is arranged to set the light-emitting module to Alert the lighter. [Embodiment] ® [0010] In order to make the technical content, creative purpose and the effect achieved by this creation more complete and clear, please elaborate below, and please refer to the illustrated schema. And the figure number: [0011] First, please refer to the first to fourth figures, which is a three-dimensional decomposition, combination and partial cross-sectional view of the light-emitting module package structure of the creation warning lamp, which is mainly set in the warning light fixture. A multi-array light-emitting module (1), wherein: [0012] the light-emitting module (1) is composed of an outer casing (1 1 ), a light-emitting group 101212041^^^^ A0101, a fifth page, a total of 16 pages, 1012038663-0, M438989 The component (1 2) and the heat dissipation plate (13) are disposed on the back side of the light-emitting component (12), and the outer casing u1) corresponds to the packaged light-emitting component (12) The heat dissipation plate (1 3 ), and the sealing space (A) is formed between the periphery of the heat dissipation plate (13) and the outer casing (1 1 ). In the sealing space (a), the rubber compound (1 4) is packaged. [0013] Please refer to the first to fifth figures together, when assembled and used, the light-emitting module (1) is mainly assembled in the warning In the middle, each group of light-emitting modules (1) needs to be packaged first in the corresponding warning light fixture, and the light-emitting component (丄2) of the light-emitting module (1)_ is first placed on the heat-dissipating plate (1) 3) '. The outer casing (1 1 ) is then covered with the light-emitting assembly (12) and the heat dissipation plate (13). At this time, since the heat dissipation plate (13) is smaller than the opening range of the outer casing (11), A sealing space (A) is formed between the periphery of the heat dissipation plate (13) and the outer casing (1 1), and the rubber (14) is injected into the sealing space (A) to seal the rubber (14) to the sealing material. Space (A), to achieve the efficacy of the lighting module (1) package. In addition, the two corresponding end corners of the opening of the outer casing (1 1 ) are provided with a first screw hole (1 1 1), and the other two corresponding end corners are provided with a second screw hole (1 1 2 )′ and the heat dissipation The plate (1 3 ) corresponds to the outer casing (work). The first screw hole (1 1 1) is provided with a set hole (1 3 1 ), and then the screw member (2) is correspondingly locked into the outer casing (1 1) The first screw hole (1 1 1)' in the same manner and the sealing space (A) is formed between the screw member (2) and the assembly hole (1 3 1 ); thereby, the rubber compound (14) is injected therein. In the sealing space (A), the packaging function is achieved. Page 6 of 16 1012038663-0 M438989 [0014] The second screw hole (1 1 2 ) of the outer casing (1 1 ) can be used to illuminate the light module by means of a screw (not shown). 1) Those locked in the warning light. [0015] The heat sink (13) is further provided with a through hole (132) for the wire (1 2 1 ) provided on the light-emitting component (12) to pass through, and in the hole (1 3 2) The foregoing embodiment or the drawings are not intended to limit the structural form or the φ dimension of the present invention, and any one of ordinary skill in the art may appropriately change or Modifications shall be deemed to be without departing from the patent scope of this creation. [0017] According to the above, the light-emitting module package structure of the present invention has many advantages compared with the prior art, and the details thereof are as follows [0018] 1. The light-emitting module package structure of the creation warning indicator is provided by The glue is injected into the sealing space between the periphery of the heat sink and the outer casing to achieve the packaging function. 2. As mentioned above, the amount of rubber injected into the peripheral sealant space is small, which can save the cost of the rubber compound and the time of injection and the timeliness of waiting for the rubber to be solid. 3. 4· 10121204^Single number A〇101 The lighting module package structure of the creation warning lamp, by injecting the rubber material into the sealing space between the periphery of the heat dissipation plate and the outer casing, so that the heat dissipation plate has a large external area. The heat dissipation area achieves the advantages and advantages of good heat dissipation. As described above, the thermal energy of the light-emitting module can be smoothly discharged, thereby increasing the service life of the light-emitting module. Page 7 of 16 1012038663-0 M438989 [0019] In summary, the present embodiment can achieve the intended use efficiency, and the specific structure disclosed therein has not only been seen in similar products, but also Before being disclosed in the application, Cheng has fully complied with the requirements and requirements of the Patent Law. He has filed an application for a new type of patent in accordance with the law, and he is pleased to review it and grant a patent. BRIEF DESCRIPTION OF THE DRAWINGS [0020] The first figure: a three-dimensional exploded view of the present invention [0021] The second picture: a schematic view of the first direction of the present invention [0022] The third picture: a second direction of the present creation Intent [0023] Fourth: Schematic diagram of the three-dimensional combination of the present invention [0024] Fifth: a partial cross-sectional view of the present invention [0025] Sixth: a schematic diagram of the prior art [Description of the main components] [0026] Creation > [0027] (1) Light-emitting module (11) Outer casing [0028] (1 11) First screw hole (11 2 ) Second screw hole [0029] (1 2 ) Light-emitting assembly (12 1 ) Wire [0030] (1 3 ) Heat sink (13 1 ) Set hole [0031] (1 3 2 ) Pierce (14) Compound [0032] (2) Screw (A) Sealing space [0033] < Existing > 101212G4i^单编号 删除1 Page 8 / Total 16 Page 1012038663-0 M438989 [0034] (3) Light-emitting module (31) Light-emitting group [0035] (32) Heat sink (321) Projection [0036 ] (33) Cover body (34) Compound 1012 Li] ^·Single weave A〇101 Page 9 of 16 Page 1012038663-0

Claims (1)

M438989 :、申請專利範圍: 1 . 一種警示燈具之發光模組封裝結構,該發光模組主要由一 外殼體、發光組件及散熱板所組成,其中: 於該發光組件之背面設置散熱板,而外殼體對應包覆 發光組件與散熱板,且讓散熱板周緣與外殼體間形成有封 膠空間,於封膠空間注入膠料封裝者。 2 .如申請專利範圍第1項所述之警示燈具之發光模組封裝結 構,其中該散熱板於兩對應端角處設有組設孔,而外殼體 對應組設孔處設有第一螺孔,再設一螺設件對應鎖入組設 孔與第一螺孔,且於螺設件與組設孔間形成注入膠料的封 膠空間者。 3 .如申請專利範圍第1或2項所述之警示燈具之發光模組封 裝結構,其中該散熱板上設有一穿孔供發光組件上所設的 導線穿出,而於穿孔處對應注入膠料者。 4. 如申請專利範圍第1或2項所述之警示燈具之發光模組封 裝結構,其中該外殼體上對應第一螺孔的另兩對應端角處 設有對應第二螺孔,藉以第二螺孔的設置而能將發光模組 組設於警示燈具中者。 5. 如申請專利範圍第3項所述之警示燈具之發光模組封裝結 構,其中該外殼體上對應第一螺孔的另兩對應端角處設有 對應第二螺孔,藉以第二螺孔的設置而能將發光模組組設 於警示燈具中者。 10121204产單編號删1 第10頁/共16頁 1012038663-0M438989: Patent application scope: 1. A light-emitting module package structure for warning lamps, the light-emitting module is mainly composed of an outer casing body, a light-emitting component and a heat dissipation plate, wherein: a heat dissipation plate is disposed on a back surface of the light-emitting component, and The outer casing is corresponding to the light-emitting component and the heat-dissipating plate, and a sealing space is formed between the periphery of the heat-dissipating plate and the outer casing, and the rubber-filled package is injected into the sealing space. 2. The light-emitting module package structure of the warning lamp of claim 1, wherein the heat-dissipating plate is provided with a set hole at two corresponding end corners, and the outer body is provided with a first screw at the corresponding set hole. The hole is further provided with a screwing member corresponding to the locking grouping hole and the first screw hole, and a sealing space for injecting the rubber material is formed between the screwing device and the grouping hole. 3. The light-emitting module package structure of the warning lamp according to claim 1 or 2, wherein the heat-dissipating plate is provided with a through hole for the wire provided on the light-emitting component to pass through, and the corresponding material is injected at the punching hole. By. 4. The light-emitting module package structure of the warning lamp of claim 1 or 2, wherein the second corresponding screw hole of the first screw hole corresponding to the first screw hole is provided with a corresponding second screw hole. The two screw holes are arranged to set the light emitting module in the warning light fixture. 5. The light-emitting module package structure of the warning lamp of claim 3, wherein the second screw hole is provided at the corresponding two corresponding end corners of the first screw hole of the outer casing body, thereby the second screw The arrangement of the holes enables the lighting module to be assembled in the warning light fixture. 10121204Order No. Delete 1 Page 10 of 16 1012038663-0
TW101212041U 2012-06-22 2012-06-22 Illumination module package structure of warning lamp TWM438989U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW101212041U TWM438989U (en) 2012-06-22 2012-06-22 Illumination module package structure of warning lamp

Publications (1)

Publication Number Publication Date
TWM438989U true TWM438989U (en) 2012-10-11

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Country Link
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