TWM438692U - Transformer with combined bobbin and transformer module having the same - Google Patents

Transformer with combined bobbin and transformer module having the same Download PDF

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Publication number
TWM438692U
TWM438692U TW101208768U TW101208768U TWM438692U TW M438692 U TWM438692 U TW M438692U TW 101208768 U TW101208768 U TW 101208768U TW 101208768 U TW101208768 U TW 101208768U TW M438692 U TWM438692 U TW M438692U
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Taiwan
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transformer
type
bottom plate
base
winding
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TW101208768U
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Chinese (zh)
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Hao-Te Hsu
Yung-Hung Hsiao
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Chicony Power Tech Co Ltd
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Priority to TW101208768U priority Critical patent/TWM438692U/en
Publication of TWM438692U publication Critical patent/TWM438692U/en

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M438692 五、新型說明: 【新型所屬之技術領域】 [醒]本創作係有關於一種變壓器,尤指一種具組合式繞線架 之變壓器及具有該變壓器之變壓模組。 【先前技術】 [0002]按,變壓器是一種利用磁心與一次側繞組及二次側繞組 產生電磁耦合感應,藉此達到轉換電壓的電子组件。習 知的電壓器主要包括一繞線架及二鐵心,繞線架呈中空 圓柱狀而具有一軸向通道,繞線架的二端延伸出複數接 腳。二組導線分別以不同匝數纏繞在繞線架的二端及其 鄰近接腳上以分別形成一次側繞組及二次側繞組然後 ’將二磁心分別裝設於繞線架的二端。M438692 V. New description: [New technical field] [Wake] This creation is about a transformer, especially a transformer with a combined winding frame and a transformer module with the transformer. [Prior Art] [0002] A transformer is an electronic component that uses an electromagnetic coupling between a core and a primary winding and a secondary winding to thereby achieve a switching voltage. The conventional voltage device mainly comprises a winding frame and two iron cores. The winding frame has a hollow cylindrical shape and has an axial passage, and the two ends of the winding frame extend out of the plurality of pins. The two sets of wires are wound on the two ends of the bobbin and adjacent pins thereof with different turns to form the primary side winding and the secondary side winding respectively, and then the two cores are respectively installed at the two ends of the bobbin.

LUUUdJ 財邾的變铿沉琛禾門邵馬一軸向通道, 所以流過導線的電流或感應電流均會在繞線架的内部(亦 即輪向通道内)產生積熱,此一積熱問題在大功率的變 "(例如.600W)中尤為嚴重。由於習知的變壓器本身 並^具有任何散熱機制,故經一段運作之後,繞線架的 内。P積熱導致溫度升高,而影響變壓器之作業。即或運 用外部風扇來散熱,但因為繞線架的二端被磁心擋住 所W外部風扇只能吹得到繞線架的外表面而無法散 逸其内邹積熱,亦同樣會產生溫度升高之問題。 國除了散煞問題之外,習知的變壓器之繞線架為一體成形 =此欲製造不同尺寸的變壓器時,就需要對應製造出 低盤=繞線架及整個殼體,這一點不利於模具設計及降 1012_#單編號删^本_第^此=推出具有組合式繞線架 1012028444-0 M438692 之變壓器,其中設有複數繞線架,這些繞線架配置或貼 接在一起而形成一個完整的繞線組件,但這類習知具有 組合式繞線架之變壓器亦未解決上述有關於繞線架之内 部散熱問題。 [0005] 因此,如何解決上述之問題點,即成為本創作人所改良 之目標。 【新型内容】 [0006] 本創作之一目的,在於提供一種具組合式繞線架之變壓 器,其能夠使繞線架產生較佳的散熱效果,且尺寸可靈 活搭配以降低製造成本。 [0007] 為了達成上述之目的,本創作係提供一種具組合式繞線 架之變壓器,包括: [0008] 複數繞線架,每一該繞線架具有設置於外緣的一環形線 槽、一中空部、及成型於表面上並圍繞該中空部的複數 凸點,該等凸點使相鄰二該繞線架在配置時彼此之間產 生一間隙; [0009] 複數二次繞線組,係配置於該等繞線架之間,每一該二 次繞線組具有對應該中空部的一穿孔;以及 [0010] 二磁心,分別穿接該等繞線架的該等中空部、及該等二 次繞線組的該等穿扎而予以組合。 [0011] 本創作之另一目的,在於提供一種變壓模組,其能夠使 變壓器與繞線架產生極佳的散熱效果,且尺寸能靈活搭 配以降低製造成本。 1012_#單编號 A〇101 第4頁/共20頁 1012028444-0 M438692 [0012] 為了達成上述之目的,本創作係提供一種變壓模組,包 括: [0013] 一變壓器; [0014] 一溫度感測器,設置於該變壓器内以監控該變壓器的溫 度;以及 [0015] 一散熱風扇,設置於該變壓器外以對.該變壓器進行散熱 > [0016] 其中,該變壓器更包含: [0017] 一底座,其設有一貫通孔; [0018] 複數繞線架,配置於該底座内,每一該繞線架具有設置 於外緣的一環形線槽、對應該貫通孔的一中空部、及成 型於表面上並圍繞該中空部的複數凸點,該等凸點使相 鄰二該繞線架在配置時彼此之間產生一間隙; [0019] • 複數二次繞線組,係配置於該等繞線架之間,每一該二 次繞線組具有對應該中空部的一穿孔;及 [0020] 二磁心,分別穿接該底座的該貫通孔、該等繞線架的該 等中空部、及該等二次繞線組的該等穿孔而予以組合。 [0021] 相較於先前技術,本創作具有以下功效: [0022] 由於本創作的變壓器中具有複數個繞線架,且每一繞線 架的一表面上成型有複數凸點,該等凸點能夠使相鄰二 繞線架在配置時彼此之間產生一間隙,此間隙有助於空 氣對流以便將繞線架上的導線繞組所產生之熱量散逸到 變壓器外部。即使二次繞線組間隔配置於相鄰二繞線架 10120876#單編號删1 第 5 頁 / 共 20 頁 1012028444-0 M438692 [0023] [0024] [0025] 之間,但因為該等凸點能夠使相鄰繞線架與二次繞線組 彼此之間產生一間隙,故仍可以阻絕相鄰繞線架與二次 繞線組之間的熱雄積,且空氣能夠流過凸點在相鄰的繞 線架與一欠繞線組之間所產生的間隙,故能減少熱堆積 而對繞線架與二次繞線組提供良好的散熱效果。 本到作的變壓模紐更設置-散熱風扇,以加強空氣對流 效果,故能夠對整個變壓器提供極佳的散熱效果。 另-方面’由於本創作的變壓器具有複數繞線架以及複 數個二次繞線組,所以製造商可以針對客戶需要製作不 同尺寸的底座,而將不同數量的繞線架與二次繞線組配 置入底座内’在尺寸上可以靈活搭配,如此一來,製造 商不需要設計不同長度的繞線架與二次繞線組,故能大 幅降低製造成本。 【實施方式】 有關本創作之詳細說明及技術内容,將配合圖式說明如 下’然而所關式僅作為朗料,麵用於缝本創 作。The change of LUUUdJ's wealth is in the axial channel of Hemen Shaoma, so the current or induced current flowing through the wire will generate heat in the inside of the winding frame (that is, in the wheel channel). The problem is especially serious in high-power changes (such as .600W). Since the conventional transformer itself has any heat dissipation mechanism, after a period of operation, the inside of the bobbin. The accumulation of heat in P causes an increase in temperature and affects the operation of the transformer. That is, an external fan can be used to dissipate heat, but because the two ends of the bobbin are blocked by the magnetic core, the external fan can only blow the outer surface of the bobbin and cannot dissipate the heat in the Zou, which also causes an increase in temperature. problem. In addition to the problem of divergence in the country, the conventional winding frame of the transformer is integrally formed. If the transformer of different sizes is to be manufactured, it is necessary to manufacture the low disk = the bobbin and the entire casing, which is not conducive to the mold. Design and drop 1012_#单单除^本_第^ this = the transformer with the combined winding frame 1012028444-0 M438692, which is equipped with a plurality of winding frames, these winding frames are configured or attached together to form a A complete winding assembly, but such a conventional transformer with a combined winding frame does not solve the above-mentioned internal heat dissipation problem with the winding frame. [0005] Therefore, how to solve the above problems is the goal of improvement by the present creator. [New Content] [0006] One of the aims of the present invention is to provide a transformer with a combined bobbin that can provide a better heat dissipation effect for the bobbin and that can be sized to reduce manufacturing costs. [0007] In order to achieve the above object, the present invention provides a transformer with a combined bobbin, comprising: [0008] a plurality of bobbins, each of which has an annular trunking disposed at an outer edge, a hollow portion, and a plurality of bumps formed on the surface and surrounding the hollow portion, the bumps causing adjacent two winding frames to form a gap between each other when configured; [0009] a plurality of secondary windings a set, each of which is disposed between the bobbins, each of the secondary winding sets having a perforation corresponding to the hollow portion; and [0010] two cores respectively penetrating the hollow portions of the bobbins And the pairing of the secondary winding groups are combined. [0011] Another object of the present invention is to provide a transformer module that can provide an excellent heat dissipation effect for a transformer and a bobbin, and that can be flexibly sized to reduce manufacturing costs. 1012_#单编号A〇101 Page 4/Total 20 Page 1012028444-0 M438692 [0012] In order to achieve the above object, the present invention provides a transformer module comprising: [0013] a transformer; [0014] a temperature sensor disposed in the transformer to monitor the temperature of the transformer; and [0015] a cooling fan disposed outside the transformer to dissipate the transformer. [0016] wherein the transformer further comprises: 0017] a base having a through hole; [0018] a plurality of bobbins disposed in the base, each of the bobbins having an annular groove disposed at an outer edge and a hollow portion corresponding to the through hole And a plurality of bumps formed on the surface and surrounding the hollow portion, the bumps causing adjacent two winding frames to form a gap between each other when configured; [0019] a plurality of secondary winding groups, Arranging between the winding frames, each of the secondary winding groups has a perforation corresponding to the hollow portion; and [0020] two magnetic cores respectively penetrating the through holes of the base, the winding frames Such hollow portions, and such secondary winding groups Hole and be combined. [0021] Compared with the prior art, the present invention has the following effects: [0022] Since the transformer of the present invention has a plurality of winding frames, and a plurality of bumps are formed on one surface of each of the winding frames, the convex The point enables the adjacent two bobbins to be configured with a gap between each other that facilitates air convection to dissipate the heat generated by the wire windings on the bobbin to the outside of the transformer. Even if the secondary winding group spacing is disposed between adjacent two winding frames 10120876# single number deletion 1 page 5 / total 20 page 1012028444-0 M438692 [0023] [0024] [0025], but because of the bumps The gap between the adjacent winding frame and the secondary winding group can be made to each other, so that the hot male product between the adjacent winding frame and the secondary winding group can still be blocked, and the air can flow through the convex point. The gap generated between the adjacent winding frame and the under-wound winding group can reduce heat accumulation and provide good heat dissipation effect on the winding frame and the secondary winding group. The variable-pressure die of the original is also equipped with a cooling fan to enhance the air convection effect, so it can provide excellent heat dissipation for the entire transformer. Another aspect: Because the transformer of this creation has multiple winding frames and a plurality of secondary winding groups, manufacturers can make different sizes of bases for customers, and different numbers of winding frames and secondary winding groups. The configuration into the base can be flexibly matched in size, so that the manufacturer does not need to design different lengths of the reel and the secondary winding group, so the manufacturing cost can be greatly reduced. [Embodiment] The detailed description and technical contents of this creation will be described as follows. However, the closed type is only used as a material, and the surface is used for seam creation.

[0026] 请參考第一圖至第六圖’本創作倍坦扯 外你钗供一種具組合式繞 線架之變壓器1(以下簡稱為「變懕g1 、 叉设),其包括:一 底座10、複數繞線架2D、複數二次繞線組⑽及二磁心 40 ° [0027] 底座10包括-絲11及垂直延伸於該底板u二側的二側 板12,底板η設有-貫通孔lu及複數第—接腳112與複 數第二接腳113°另外’底座10的底板11在不同於二側板 10120876#單编號 A0101 第6頁/共20頁 1012028444-0 M438692 12的二側緣上分別設有第一槽道122(第三圖)及第二槽道 123(第二圖),第一槽道122係用以供一溫度感測器50( 第七圖)設置,第二槽道123係用以供該溫度測器50的導 線穿接,藉此將導線固定限位在底座10上以免懸空。第 一接腳112係用以電性連接一次側繞組(在本創作内為繞 線架20),第二接腳113係用以供溫度感測器50的導線作 為連接線路之用,藉此電性連接一電路板(圖未示)。 [0028] 在本創作的變壓器1中,第一接腳112與第二接腳113之位 置與數量均可視實際需要加以調整,第一槽道122與第二 槽道123之位置與數量亦可視實際需要加以調整,故圖形 所示僅為一實施例,並非用以侷限本創作,只要第一接 腳112與第二113係設置於底座10上而非設置在繞線架20 上即可。 [0029] 複數繞線架20係配置於底座10内,每一繞線架20大致呈 圓環形且具有設置於外緣的一環形線槽21及對應底座10 的貫通扎111的一中空部22 ;更明確地說,每一繞線架20 的側面大致呈Η型而具有二夾板23與23’,中空部22為一 圓形通扎,所以在二夾板23、23’與中空部22的圓形外壁 之間就圍設出上述環形線槽21,導線200可以纏繞於此環 形線槽21内。每一繞線架20的一端在二夾板23、23’上 分別設有一缺口 24,導線200穿入一缺口 24而纏繞於環形 線槽21上並經另一缺口 24穿出以與其他部位形成電性連 接。 [0030] 每一繞線架20在其至少一表面(亦即:夾板23)上成型有 複數凸點25,該等凸點25係圍繞該中空部22間隔配置且 10120876# 單編號 Α0101 第7頁/共20頁 1012028444-0 "為均勻刀布,該等凸點25凸出於該夾板23—段距 離其作用在於使相鄰二繞線架2〇在配置時彼此之間能 夠產生—間隙’此間隙係用以供空氣對流散熱之用。繞 線架20可以由諸如塑膠等非導電材質製成,也可以由諸 金屬等導電材質製成β底座10内部的二側邊上可貼附 —絕緣片13,例如業界常用的Mylar tape。[0026] Please refer to the first to sixth figures. 'This creation is a slap in the face of a transformer 1 with a combined reel (hereinafter referred to as "changing g1, fork"), which includes: a base 10, a plurality of winding bobbins 2D, a plurality of secondary winding groups (10) and two cores 40 ° [0027] The base 10 includes a wire 11 and two side plates 12 extending perpendicularly to the two sides of the bottom plate u, and the bottom plate η is provided with The hole lu and the plurality of the first pin 112 and the plurality of second pins 113° the other bottom plate 11 of the base 10 is different from the two sides of the two side plates 10120876# single number A0101 page 6 / total 20 pages 1012028444-0 M438692 12 a first channel 122 (third image) and a second channel 123 (second image) are respectively disposed on the edge, and the first channel 122 is used for setting a temperature sensor 50 (seventh figure). The two channels 123 are used for the wires of the temperature measuring device 50 to be connected, thereby fixing the wires to the base 10 to avoid floating. The first pin 112 is used for electrically connecting the primary windings. The inside is a bobbin 20), and the second pin 113 is used for connecting the wires of the temperature sensor 50 as a connecting line, thereby electrically connecting a circuit board ( [0028] In the transformer 1 of the present invention, the positions and numbers of the first pin 112 and the second pin 113 can be adjusted according to actual needs, and the positions of the first channel 122 and the second channel 123 are adjusted. The number and the quantity can also be adjusted according to actual needs, so the figure is only an embodiment, and is not intended to limit the creation, as long as the first pin 112 and the second 113 are disposed on the base 10 instead of being disposed on the bobbin 20 [0029] The plurality of bobbins 20 are disposed in the base 10, each of the bobbins 20 is substantially annular and has an annular trunking 21 disposed on the outer edge and a through-line 111 corresponding to the base 10. a hollow portion 22; more specifically, each side of the bobbin 20 is substantially Η-shaped and has two splints 23 and 23', and the hollow portion 22 is a circular passage, so that the two splints 23, 23' The annular wire groove 21 is surrounded by the circular outer wall of the hollow portion 22, and the wire 200 can be wound around the annular wire groove 21. One end of each of the winding frames 20 is respectively disposed on the two clamping plates 23, 23'. There is a notch 24, and the wire 200 is inserted into a notch 24 and wound around the annular groove 21 through another gap. 24 is pierced to form an electrical connection with other parts. [0030] Each of the bobbins 20 is formed with a plurality of bumps 25 on at least one surface thereof (ie, the splint 23), and the bumps 25 surround the hollow The portion 22 is spaced apart and 10120876# single number Α0101 page 7 / total 20 pages 1012028444-0 " is a uniform knife cloth, the bumps 25 protrude from the splint 23 - the distance of the role is to make the adjacent two winding The racks 2 are capable of generating a gap between each other during the configuration - this gap is used for heat dissipation by air convection. The bobbin 20 may be made of a non-conductive material such as plastic, or may be made of a conductive material such as metal. The two sides of the inside of the base 10 may be attached with an insulating sheet 13, such as the Mylar tape commonly used in the industry.

[]複數—次繞線_係配置於相鄰二繞線架別之間,每一 二次繞線組30大致為導電片所構成,其具有對應於 _架20的中”22的—穿孔3卜二次繞線組3〇的一端 聲折成型有二折片32 ’用以彎折卡固於底座10的底板11 乂利疋位。從第二圖可以清楚看出每一二次繞線組 0的折片32可以設計成不同長度,以便錯開而放置在底 座10的一侧緣上。[] The complex-secondary winding _ is disposed between adjacent two winding frames, and each secondary winding group 30 is substantially formed of a conductive sheet having a middle hole 22 corresponding to the _ frame 20 3 b. One end of the second winding group 3〇 is folded and formed with a two-folded piece 32' for bending and fixing the bottom plate 11 of the base 10 to facilitate the positioning. It can be clearly seen from the second figure that each secondary winding The flaps 32 of the wire set 0 can be designed in different lengths so as to be staggered and placed on one side of the base 10.

[]要特別說明的疋,從第—圖可以看出,當繞線架2〇配置 於底座1G内且二次繞線組3Q分別間隔插人相鄰二繞線架 20之間時,每一繞線架20的凸點25均成型於相同一側, 在第一圖中為朝下的夾板23之表面上,如此-來,繞線 架20的凸點25能抵靠住二次繞線組30而使繞線架20與二 次繞線組30之間產生一間隙,最下方的繞線架20的凸點 25雖未抵靠二次繞線組3〇,但仍抵靠住底板丨丨,故仍能 夠使繞線架2 0與底板11之間產生一間隙,這些間隙均有 利於空氣對流散熱。 [0033]在本創作中,繞線架20係用以作為一次側繞線組,而二 次繞線組30係用以作為二次側繞組。雖然在第一圖中, 繞線架20與二次繞線組3〇係交錯配置,但可想而知’只 10120876产單编'说 AGIO! » 〇 s / «. 9η -ε 第8頁/共20頁 1012028444-0 M438692[]Specially explained, as can be seen from the first figure, when the bobbin 2 is disposed in the base 1G and the secondary winding group 3Q is interposed between the adjacent two bobbins 20, respectively, The bumps 25 of a bobbin 20 are formed on the same side, in the first figure, on the surface of the downwardly facing clamping plate 23, so that the bump 25 of the bobbin 20 can withstand the secondary winding. The wire group 30 creates a gap between the bobbin 20 and the secondary winding group 30, and the bump 25 of the lowermost bobbin 20 does not abut the secondary winding group 3 but still abuts The bottom plate is still so that a gap can be created between the bobbin 20 and the bottom plate 11, and these gaps are favorable for heat dissipation by air convection. In the present creation, the bobbin 20 is used as a primary side winding set, and the secondary winding set 30 is used as a secondary side winding. Although in the first figure, the bobbin 20 and the secondary winding group 3 are alternately arranged, it is conceivable that 'only 10120876 produces a single edit' said AGIO! » 〇s / «. 9η -ε Page 8 / Total 20 pages 1012028444-0 M438692

[0034] [0035] [0036] 10120876#·單編號 要導線連接正確,該等繞線架20也可以彼此相鄰配置, 而該等二次繞線架30也可以彼此相鄰配置,不一定需要 彼此交錯配置。因此,本創作利用複數個繞線架2〇與二 次繞線組30之組合式設計,且繞線架20上並未設置第一 接腳112與第二接腳113,故可以在尺寸與變壓轉換比率 上產生相當彈性多變的設計,不需要如習知技術一樣專 門6又aj·不同尺寸的繞線架’又要特別缠繞不同阻數的導 線繞組’更能大幅降低製造成本,近而提升生產效率。 每一磁心40大致呈Ε字形且為磁性材質製成(一般為鐵製 磁心)’且亦可為ATQ型、ΕΕ型、ER型、ERI型、ECI型、 RM型、EQ型、PQ型、PJ型、或ΡΜ型等磁芯結構,其具有 一主底板41及垂直延伸於該主底板41二側的二側翼板42 ’主底板41上成型有一磁轴43 ’此磁轴43的外徑略小於 貫通孔111、中空部22及穿孔31的内徑,所以此二磁心 40能夠分別從第一圖的上下穿接底座1〇的貫通孔丨丨丄、該 等繞線架20的中空部22、及該等二次繞線組30的穿孔31 而予以組合。 要特別說明的是’每一磁心40的二側翼板42係包覆於底 座10的二側板12上,如此一來,在平行於底座1〇二側板 12與磁心4〇的二側翼板42之方向上並未受到其他板體的 阻擋’故如第六圖所示,空氣對流能夠沿著平行於底座 10的二側板12之方向而通過繞線架20與二次繞線組30之 間因凸點25所產生的間隙,藉此將繞線架20的導線繞組 所產生之熱量順利散逸至變壓器1外部。 另外’雖然在第一圖中顯示繞線架20與二次繞線組30係 Α0101 第9頁/共20頁 1012028444-0 M438692 呈垂直堆疊配置而形成一「垂直式」變壓器1,但可想而 知,繞線架20與二次繞線組30係呈水平橫向配置而形成 一「水平式」變壓器1,並將第一接腳112與第二接腳11 3 對應彎折朝下即可。 [0037] 參考第七圖,本創作另外提供一變壓模組2,其具有:上 述變壓器1 ' 一溫度感測器50、及一散熱風扇60。溫度感 測器50設置於該變壓器1的第一槽道122内以監控該變壓 器1的溫度,散熱風扇60設置於該變壓器1外以對該變壓 器1進行散熱。更明確地說,散熱風扇60可以設置在變壓 器1的一側且平行於底座10的二側板,如此一來,散熱風 扇60所吹出的氣流,可以順利通過繞線架20與二次繞線 組30之間因凸點25所產生的間隙,藉此將繞線架20的導 線繞組所產生之熱量順利散逸至變壓器1外部,而產生極 佳的散熱效果。 [0038] 綜上所述,當知本創作已具有產業利用性、新穎性與進 步性,又本創作之構造亦未曾見於同類產品及公開使用 ,完全符合新型專利申請要件,爰依專利法提出申請。 .【圖式簡單說明】 [0039] 第一圖係本創作的變壓器之分解立體圖》 [0040] 第二圖係本創作的變壓器之組合立體圖。 [0041] 第三圖係本創作的變壓器從另一角度看來之組合立體圖 〇 [0042] 第四圖係本創作的變壓器之組合立體圖,其中導線已纏 繞在熱線架上形成繞組。 1〇12〇8^單编號 A〇101 第10頁/共20頁 1012028444-0 M438692 [0043] [0044] [0045] [0046] [0047][0036] [0036] 10120876#·Single number to be correctly connected to the wires, the winding frames 20 may also be arranged adjacent to each other, and the secondary winding frames 30 may be arranged adjacent to each other, not necessarily Need to be staggered with each other. Therefore, the present invention utilizes a combined design of a plurality of winding frames 2〇 and a secondary winding group 30, and the first pin 112 and the second pin 113 are not disposed on the bobbin 20, so the size and The design of the transformer conversion ratio is quite elastic and variable, and it does not need to be specialized as in the prior art. 6 and aj. Different size of the bobbin, and it is necessary to particularly wind the windings of different resistances, which can greatly reduce the manufacturing cost. , and improve production efficiency. Each of the cores 40 is substantially U-shaped and made of a magnetic material (generally an iron core)' and can also be of the ATQ type, the ΕΕ type, the ER type, the ERI type, the ECI type, the RM type, the EQ type, the PQ type, A PJ-type or a ΡΜ-type magnetic core structure having a main bottom plate 41 and two side flaps 42 extending perpendicularly to the two sides of the main bottom plate 41. The main bottom plate 41 is formed with a magnetic shaft 43'. Slightly smaller than the inner diameter of the through hole 111, the hollow portion 22, and the through hole 31, the two cores 40 can respectively penetrate the through hole 底座 of the base 1 上下 from the upper and lower sides of the first figure, and the hollow portion of the winding frame 20 22. The perforations 31 of the secondary winding sets 30 are combined. It should be particularly noted that the two side flaps 42 of each core 40 are wrapped on the two side panels 12 of the base 10, such that the two side flaps 42 parallel to the base 1 and the two side panels 12 and the core 4 The direction is not blocked by other plates. Therefore, as shown in the sixth figure, air convection can pass between the bobbin 20 and the secondary winding group 30 in the direction parallel to the two side plates 12 of the base 10. The gap generated by the bumps 25, whereby the heat generated by the wire windings of the bobbin 20 is smoothly dissipated to the outside of the transformer 1. In addition, although in the first figure, the winding frame 20 and the secondary winding group 30 system Α 0101 page 9 / total 20 pages 1012028444-0 M438692 are vertically stacked to form a "vertical" transformer 1, but it is conceivable It is to be understood that the bobbin 20 and the secondary winding group 30 are horizontally and horizontally arranged to form a "horizontal" transformer 1, and the first pin 112 and the second pin 11 3 are bent downwardly. . [0037] Referring to the seventh figure, the present invention further provides a transformer module 2 having: the transformer 1', a temperature sensor 50, and a cooling fan 60. The temperature sensor 50 is disposed in the first channel 122 of the transformer 1 to monitor the temperature of the transformer 1, and the heat dissipation fan 60 is disposed outside the transformer 1 to dissipate heat from the transformer 1. More specifically, the cooling fan 60 can be disposed on one side of the transformer 1 and parallel to the two side plates of the base 10, so that the airflow blown by the cooling fan 60 can smoothly pass through the bobbin 20 and the secondary winding group. The gap between the 30 is caused by the bumps 25, whereby the heat generated by the wire windings of the bobbin 20 is smoothly dissipated to the outside of the transformer 1, and an excellent heat dissipation effect is produced. [0038] In summary, when the knowledge creation has industrial utilization, novelty and progress, and the structure of the creation has not been seen in similar products and public use, fully comply with the requirements of the new patent application, according to the patent law Application. [Simplified Schematic Description] [0039] The first figure is an exploded perspective view of the transformer of the present invention. [0040] The second figure is a combined perspective view of the transformer of the present invention. [0041] The third figure is a combined perspective view of the transformer of the present invention from another perspective. [0042] The fourth figure is a combined perspective view of the transformer of the present invention, in which the wires are wound around the hot wire frame to form a winding. 1〇12〇8^单号 A〇101 Page 10 of 20 1012028444-0 M438692 [0044] [0046] [0047]

[0048] [0049] [0050] [0051] [0052] [0053] [0054] [0055] [0056] [0057] [0058] [0059] 10120876^^^^ 第五圖係本創作的變壓器從另一角度看來之組合立體圖 ,其中導線已纏繞在熱線架上形成繞組。 第六圖係本創作的變壓器之正視圖,其中導線已纏繞在 熱線架上形成繞組。 第七圖係本創作的變壓模組之分解立體圖。 【主要元件符號說明】 1變壓器 2變壓模組 10底座 1 1底板 111貫通孔 112第一接腳 113第二接腳 12側板 122第一槽道 123第二槽道 13絕緣片 20繞線架 21環形線槽 2 2中空部 A0101 第11頁/共20頁 1012028444-0 M438692 [0060] 23、23’夾板 [0061] 24缺口 [0062] 25凸點 [0063] 3 0二次繞線組 [0064] 31穿孔 [0065] 32折片 [0066] 4 0磁心 [0067] 41主底板 [0068] 42側翼板 [0069] 43磁軸 [0070] 5 0溫度感測器 [0071] 60散熱風扇 [0072] 200導線 10醒7#單编號A〇101 第12頁/共20頁 1012028444-0[0058] [0055] [0055] [0058] [0059] [0059] 10120876^^^^ The fifth figure is the transformer of the present creation At another angle, a combined perspective view in which the wires have been wound around a hot wire frame to form a winding. The sixth picture is a front view of the transformer of the present invention, in which the wires are wound around a hot wire frame to form a winding. The seventh figure is an exploded perspective view of the transformer module of the present invention. [Main component symbol description] 1 transformer 2 transformer module 10 base 1 1 bottom plate 111 through hole 112 first pin 113 second pin 12 side plate 122 first channel 123 second channel 13 insulating sheet 20 winding frame 21 ring trunking 2 2 hollow section A0101 page 11 / total 20 pages 1012028444-0 M438692 [0060] 23, 23' splint [0061] 24 notch [0062] 25 bumps [0063] 3 0 secondary winding set [ 0064] 31 perforation [0065] 32-fold [0066] 4 0 core [0067] 41 main bottom plate [0068] 42 side wing [0069] 43 magnetic axis [0070] 50 temperature sensor [0071] 60 cooling fan [ 0072] 200 wire 10 wake up 7# single number A〇101 page 12 / total 20 pages 1012028444-0

Claims (1)

M438-692 六、申請專利範圍: 1 . 一種具組合式繞線架之變壓器,包括: 複數繞線架,每一該繞線架具有設置於外緣的一環形線槽 、一中空部、及成型於表面上並圍繞該中空部的複數凸點 ,該等凸點使相鄰二該繞線架在配置時彼此之間產生一間 隙; 複數二次繞線組,係配置於該等繞線架之間,每一該二次 繞線組具有對應該中空部的一穿孔;以及 二磁心,分別穿接該等繞線架的該等中空部、及該等二次 繞線組的該等穿孔而予以組合。 2 .如請求項1所述之具組合式繞線架之變壓器,其更包括一 底座,該底座設有一貫通孔,且每一該繞線架之中空部係 對應該貫通孔,以分別供每一該磁心穿接而予以組合。 3 ,如請求項2所述之具組合式繞線架之變壓器,其中每一該 繞線架具有二夾板,該中空部為一通孔,該環形線槽係圍 設在該二夾板與該中空部的外壁之間,該等凸點係成型於 至少一該夾板上。 4 .如請求項3所述之具組合式繞線架之變壓器,其中該等凸 點係均勻分布於至少一該夾板上。 5 .如請求項4所述之具組合式繞線架之變壓器,其中當該等 繞線架配置於該底座内且該等二次繞線組分別插入相鄰二 該繞線架之間時,每一該繞線架的凸點係成型於相同一側 〇 6 .如請求項3所述之具組合式繞線架之變壓器,其中每一該 繞線架的一端在該二夾板上分別設有一缺口,導線穿入一 1012028444-0 該缺口而纏繞於該環形線槽上並經另一該缺口穿出。 1Q12Q876#單編號A0101 第13頁/共20頁 M438692 7. 如請求項3所述之具組合式繞線架之變壓器,其中每一該 二次繞線組為一C型導電片,其一端彎折成型有二折片。 8. 如請求項6或7所述之具組合式繞線架之變壓器,其中該底 座包括一底板及垂直延伸於該底板二側的二側板,該底板 上設有該貫通孔、複數第一接腳及複數第二接腳,該底座 内部的二側邊分別貼附有一絕緣片。 9 .如請求項8所述之具組合式繞線架之變壓器,其中該底板 '在不同於該二侧板的二側緣上分別設有至少一第一槽道及 至少一第二槽道。 10.如請求項9所述之具組合式繞線架之變壓器,其中每一該 磁心呈E字形且為磁性材質製成,其具有一主底板及垂直 延伸於該主底板二側的二側翼板,該二側翼板分別包覆於 該底座的該二側板,該主底板成型有一磁軸,該磁軸的外 徑小於該貫通孔、該中空部及該穿孔的内徑。 11 .如請求項9所述之具組合式繞線架之變壓器,其中每一該 磁心係為ATQ型、EE型、ER型、ERI型、ECI型、RM型、 EQ型、PQ型、PJ型、或PM型磁芯結構。 12 . —種變壓模組,包括: 一變壓器; 一溫度感測器,設置於該變壓器内以監控該變壓器的溫度 ;以及 一散熱風扇,設置於該變壓器外以對該變壓器進行散熱; 其中,該變壓器更包含: 一底座,其設有一貫通孔; 複數繞線架,配置於該底座内,每一該繞線架具有設置於 外緣的一環形線槽、對應該貫通孔的一中空部、及成型於 1〇1208^單編號 A〇101 第14頁/共20頁 1012028444-0 M438692 表面上並圍繞該中空部的複數凸點,該等凸點使相鄰二該 繞線架在配置時彼此之間產生一間隙; 複數二次繞線組,係配置於該等繞線架之間,每一該二次 繞線組具有對應該中空部的一穿孔;及 二磁心,分別穿接該底座的該貫通孔、該等繞線架的該等 中空部、及該等二次繞線組的該等穿孔而予以組合。 13.如請求項12所述之變壓模組,其中每一該繞線架具有二夾 板,該中空部為一通孔,該環形線槽係圍設在該二夾板與 該中空部的外壁之間,該等凸點係成型於至少一該夾板上 〇 14 .如請求項13所述之變壓模組,其中當該等繞線架配置於該 底座内且該等二次繞線組分別插入相鄰二該繞線架之間時 ,每一該繞線架的凸點係成型於相同一側。 15 .如請求項13所述之變壓模組,其中每一該繞線架的一端在 該二夾板上分別設有一缺口,導線穿入一該缺口而纏繞於 該環形線槽上並經另一該缺口穿出* 16 .如請求項13所述之變壓模組,其中每一該二次繞線組為一 C型導電片,其一端彎折成型有二折片。 17 .如請求項15或16所述之變壓模組,其中該底座包括一底 板及垂直延伸於該底板二側的二側板,該底板上設有該貫 通孔、複數第一接腳及複數第二接腳,該底座内部的二側 邊分別貼附有一絕緣片。 18 .如請求項17所述之變壓模組,其中該底板在不同於該二側 板的二側緣上分別設有至少一第一槽道及至少一第二槽道 〇 19 .如請求項18所述之變壓模組,其中每一該磁心呈E字形且 101208^單编號 A〇101 第15頁/共20頁 1012028444-0 M438692 為磁性材質製成,其具有一主底板及垂直延伸於該主底板 二側的二側翼板,該二側翼板分別包覆於該底座的該二側 板,該主底板成型有一磁軸,該磁轴的外徑小於該貫通孔 、該中空部及該穿孔的内徑。 20 .如請求項19所述之變壓模組,其中每一該磁心係為ATQ型 ' EE型 ' ER型 ' ERI 型 ' ECI 型、RM型、EQ型、PQ型 ' PJ 型、或PM型磁芯結構。 10120876#單编號 A〇101 第16頁/共20頁 1012028444-0M438-692 VI. Patent Application Range: 1. A transformer with a combined winding frame, comprising: a plurality of winding frames, each of which has an annular groove disposed at an outer edge, a hollow portion, and a plurality of bumps formed on the surface and surrounding the hollow portion, the bumps causing adjacent two winding frames to form a gap between each other when configured; the plurality of secondary winding groups are disposed in the winding Between the wire racks, each of the secondary winding groups has a perforation corresponding to the hollow portion; and two magnetic cores respectively penetrating the hollow portions of the winding frames, and the secondary winding group They are combined by perforation. The transformer of the combined reel according to claim 1, further comprising a base, wherein the base is provided with a through hole, and each of the hollow portions of the bobbin is corresponding to the through hole for respectively Each of the cores is joined and combined. 3. The transformer of the combined winding frame according to claim 2, wherein each of the winding frames has two clamping plates, the hollow portion is a through hole, and the annular wire groove is surrounding the two clamping plates and the hollow Between the outer walls of the portion, the bumps are formed on at least one of the splints. 4. The transformer of the combined reel according to claim 3, wherein the bumps are evenly distributed on at least one of the splints. 5. The transformer of the combined reel according to claim 4, wherein when the bobbins are disposed in the base and the secondary winding groups are respectively inserted between two adjacent reels The bump of each of the bobbins is formed on the same side 〇6. The transformer of the combined reel according to claim 3, wherein one end of each of the bobbins is respectively on the two plywood A notch is provided, and the wire penetrates into the notch and is wound around the annular groove and passes through the other notch. 1Q12Q876#单单 A0101 Page 13 of 20 M438692 7. The transformer of the combined reel according to claim 3, wherein each of the secondary winding sets is a C-shaped conductive piece, one end of which is bent The fold is formed with two folds. 8. The transformer of the combined reel according to claim 6 or 7, wherein the base comprises a bottom plate and two side plates extending perpendicularly on two sides of the bottom plate, wherein the bottom plate is provided with the through hole, the plurality first The pin and the plurality of second pins are respectively provided with an insulating sheet on the two sides of the inner side of the base. 9. The transformer of the combined reel according to claim 8, wherein the bottom plate is provided with at least one first channel and at least one second channel on two side edges different from the two side plates. . 10. The transformer of the combined reel according to claim 9, wherein each of the cores is E-shaped and made of a magnetic material, and has a main bottom plate and two side wings extending perpendicularly to two sides of the main bottom plate. The two side panels are respectively wrapped on the two side panels of the base, and the main bottom plate is formed with a magnetic shaft, and the outer diameter of the magnetic shaft is smaller than the inner diameter of the through hole, the hollow portion and the through hole. 11. The transformer of the combined winding frame according to claim 9, wherein each of the magnetic core systems is ATQ type, EE type, ER type, ERI type, ECI type, RM type, EQ type, PQ type, PJ Type, or PM type core structure. 12. A transformer module comprising: a transformer; a temperature sensor disposed in the transformer to monitor a temperature of the transformer; and a heat dissipating fan disposed outside the transformer to dissipate the transformer; The transformer further includes: a base having a through hole; a plurality of winding frames disposed in the base, each of the winding frames having an annular groove disposed at an outer edge and a hollow corresponding to the through hole Part and forming at 1〇1208^单号A〇101 Page 14/20 pages 1012028444-0 M438692 The complex bumps on the surface and surrounding the hollow portion, the bumps make the adjacent two of the winding frames Forming a gap between each other; a plurality of secondary winding groups are disposed between the winding frames, each of the secondary winding groups has a perforation corresponding to the hollow portion; and two cores, respectively The through holes penetrating the base, the hollow portions of the bobbins, and the perforations of the secondary winding groups are combined. The transformer module of claim 12, wherein each of the bobbins has two clamping plates, the hollow portion is a through hole, and the annular wire groove is disposed around the two clamping plates and the outer wall of the hollow portion. The bumps are formed on at least one of the splints 14 . The transformer module of claim 13 wherein the bobbins are disposed in the base and the secondary winding groups are respectively When inserted between two adjacent winding frames, the bumps of each of the winding frames are formed on the same side. The transformer module of claim 13, wherein one end of each of the bobbins is respectively provided with a notch on the two plywood, and the wire penetrates into the notch and is wound on the annular trough and passes through another The transformer module of claim 13, wherein each of the secondary winding groups is a C-shaped conductive sheet, and one end thereof is bent and formed with two flaps. The transformer module of claim 15 or 16, wherein the base comprises a bottom plate and two side plates extending perpendicularly to the two sides of the bottom plate, wherein the bottom plate is provided with the through hole, the plurality of first pins and the plurality The second pin has an insulating sheet attached to each of the two sides of the base. The transformer module of claim 17, wherein the bottom plate is provided with at least one first channel and at least one second channel 〇 19 on two side edges different from the two side plates. The transformer module of claim 18, wherein each of the cores has an E shape and 101208^ single number A〇101 page 15 / total 20 pages 1012028444-0 M438692 is made of magnetic material, has a main bottom plate and vertical Two side flaps extending on two sides of the main bottom plate, the two side flaps respectively covering the two side plates of the base, the main bottom plate is formed with a magnetic shaft, the outer diameter of the magnetic shaft is smaller than the through hole, the hollow portion and The inner diameter of the perforation. The transformer module according to claim 19, wherein each of the magnetic core systems is an ATQ type 'EE type' ER type 'ERI type' ECI type, RM type, EQ type, PQ type 'PJ type, or PM Magnetic core structure. 10120876#单单 A〇101 Page 16 of 20 1012028444-0
TW101208768U 2012-05-09 2012-05-09 Transformer with combined bobbin and transformer module having the same TWM438692U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI505301B (en) * 2013-04-03 2015-10-21 Transformer skeleton
TWI616906B (en) * 2017-03-01 2018-03-01 Yujing Technology Co Ltd Resonant transformer with leakage inductance adjustment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI505301B (en) * 2013-04-03 2015-10-21 Transformer skeleton
TWI616906B (en) * 2017-03-01 2018-03-01 Yujing Technology Co Ltd Resonant transformer with leakage inductance adjustment

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