M438488 五、新型說明: 【新型所屬之技術領域】 [0001] 本創作係有關一種導布管均溫裝置,尤指一種導布 管内緣設置一喷淋管以喷淋染液,使布匹在該導布管内 充份與染液接觸,進而提高其染色均勻度的裝置。 【先前技術】 [0002] 按,布匹在染布機内循環染色時,其溫度直接影響M438488 V. New description: [New technical field] [0001] This creation is related to a guide tube uniform temperature device, especially a spray tube on the inner edge of the guide tube to spray the dye solution, so that the cloth is in the The device in the guide tube is filled with the dyeing liquid to improve the uniformity of dyeing. [Prior Art] [0002] According to the cloth, when the cloth is dyed in the dyeing machine, its temperature directly affects
到染色的品質。習用染布機的運行方式如圖1所示,帶布 輪31將筒身3儲布槽内的布匹21拉起,經噴嘴32所噴出的 喷壓染液推動,使布匹21通過導布管5,然後進入筒身3 儲布槽内,如此多次反覆循環染色。惟查,一般染布機 之導布管5内徑大多設計在125 ram〜150 mm之間, 而噴嘴32的直徑大都在90 mm〜110 rara之間,且喷 嘴3 2所喷出之染液的間隙約在3 mm〜5 mm,因此,在 染色時,喷嘴32所噴出的染液22無法充滿整個導布管5内 部,染液22在導布管5内的高度一般在導布管5徑高度的 1/3左右,如圖2所示,亦即導布管内的染液無法呈飽和 狀;當升溫時,在導布管内有浸染到染液的布匹會比沒 有浸染到染液的布匹溫度高;反之,降溫時亦然,即有 浸染到染液的布匹會比沒有浸染到染液的布匹溫度低。 由於導布管内並非充滿染液,一部分布匹浸染在導布管 下方的染液中,一部分布匹浮在導布管的上方,有些布 匹有浸到染液,有些布匹則沒有浸到染液;且導布管内 部上、下溫度又不均勻,進而造成布匹色花或摺皺等情 形,特別是對於均溫要求高的布匹或顏色(尼龍布,或卡 10120928^^ A〇101 第3頁/共10頁 1012030018-0 M438488 其色、軍綠色等)時,更會造成極大的品質瑕疵。 【新型内容】 [0003] 緣是,本創作之主要目的,係在提供可將導布管内 佈滿染液,且上、下溫度均勻的裝置; 為達上述目的,本創作採取的技術手段,包含: 一筒身,其前方機頭設有帶布輪及喷嘴; 一染液供給裝置,具備幫浦將染液自該筒身抽取後 經熱交換器送至該喷嘴; 一導布管,係由該喷嘴接出至該筒身尾端,形成一 供布匹循環浸染之迴路; 一喷淋管,係裝設於該導布管内緣上方,其周緣設 置有複數個喷淋孔,且該喷淋管之入口管路係連結在該 染液供給裝置之幫浦或熱交換器出口; 藉此,染液經該喷淋孔可佈滿該導布管之上、下緣 ,使布匹在該導布管内充份與染液接觸,進而提高其染 色均勻度及產品品質。 【實施方式】 [0004] 首先,請參閱圖3〜圖4所示,本創作之一可行實施 例包含有: 一筒身3,其前方機頭設有帶布輪31及喷嘴32 ; [0005] 一染液供給裝置4,具備t浦41將染液22自筒身3抽 取後經熱交換器42及一過濾器43送至該喷嘴32 ; 一導布管5,係由該喷嘴32接出至該筒身3尾端,形 成一供布匹21循環浸染之迴路; 一喷淋管6,係裝設於該導布管5内緣上方,在本創 10120928#單编號 A〇101 第4頁/共10頁 1012030018-0 M438488To the quality of dyeing. The operation mode of the conventional dyeing machine is as shown in FIG. 1. The belt pulley 31 pulls up the cloth 21 in the storage tank of the cylinder 3, and is pushed by the spray dyeing liquid sprayed from the nozzle 32 to pass the cloth 21 through the guide tube. 5, and then enter the barrel 3 storage tank, so repeated cycles of dyeing. However, it is generally found that the inner diameter of the guide tube 5 of the dyeing machine is mostly designed to be between 125 ram and 150 mm, and the diameter of the nozzle 32 is mostly between 90 mm and 110 rara, and the dye liquid sprayed from the nozzle 32 is detected. The gap is about 3 mm to 5 mm. Therefore, during dyeing, the dye liquid 22 sprayed from the nozzle 32 cannot fill the entire inner portion of the guide tube 5. The height of the dye solution 22 in the guide tube 5 is generally in the guide tube 5. The height of the diameter is about 1/3, as shown in Figure 2, that is, the dye liquor in the guide tube cannot be saturated; when the temperature rises, the cloth dyed into the dye solution in the guide tube will be less than the dye solution. The temperature of the cloth is high; on the contrary, it is also the case when the temperature is lowered, that is, the cloth which is dyed to the dyeing liquid is lower than the temperature of the cloth which is not dyed to the dyeing liquid. Since the cloth is not filled with the dyeing liquid, a part of the cloth is dyed in the dyeing liquid under the guiding tube, and some of the cloth floats above the guiding tube, some of the cloth is immersed in the dyeing liquid, and some of the cloth is not immersed in the dyeing liquid; The temperature of the upper and lower parts of the guide tube is not uniform, which causes the color or wrinkles of the cloth, especially for the cloth or color with high temperature requirement (nylon cloth, or card 10120928^^ A〇101 page 3 / total When 10 pages 1012030018-0 M438488, its color, military green, etc.), it will cause great quality defects. [New content] [0003] The main purpose of this creation is to provide a device that can be filled with dyeing liquid in the guide tube and with uniform temperature above and below; for the above purposes, the technical means adopted by this creation, The utility model comprises: a barrel body, the front machine head is provided with a cloth wheel and a nozzle; a dyeing liquid supply device is provided with a pump for pumping the dye liquor from the cylinder body and then sending the nozzle to the nozzle through a heat exchanger; The nozzle is connected to the tail end of the barrel to form a loop for the cloth to be dip-dyed; a spray tube is installed above the inner edge of the guide tube, and a plurality of spray holes are arranged on the periphery thereof, and The inlet pipe of the spray pipe is connected to the pump or heat exchanger outlet of the dye supply device; thereby, the dye liquor can fill the upper and lower edges of the guide pipe through the spray hole, so that the cloth is The inner portion of the guide tube is in contact with the dyeing liquid, thereby improving the dyeing uniformity and product quality. [EMBODIMENT] First, referring to FIG. 3 to FIG. 4, one possible embodiment of the present invention includes: a barrel 3 having a cloth wheel 31 and a nozzle 32 in front of the head; [0005] A dyeing liquid supply device 4 is provided with a tp 41 for taking the dye solution 22 from the cylinder 3 and then sending it to the nozzle 32 via the heat exchanger 42 and a filter 43; a guide tube 5 is connected by the nozzle 32 Exiting to the end of the barrel 3, forming a circuit for circulating the cloth 21; a spray tube 6 is installed above the inner edge of the guide tube 5, in the original 10120928# single number A〇101 4 pages / total 10 pages 1012030018-0 M438488
作的實驗中,以導布管5選用125 ππη的内徑,並在其内 缘上方浑一直徑3/4”的喷淋管6;或者以導布管5選用 150 nm的内徑,並在其内緣上方焊一直徑Γ的喷淋管 6 ;這兩種配對的均溫效果最佳;噴淋管6的周緣設置有 複數個喷淋孔61,在本創作的實驗中,係在喷淋管6的周 緣上,每隔1 0 0 πππ左右,鑽一 5 mm的小孔,則染液22自 該喷淋管6喷出的效果最佳;該喷淋管6之入口管路62係 連結在該染液供給裝置4之幫浦41或熱交換器42出口,本 實施中係連結在幫浦41之出口;再者,該噴淋管6之入口 管路62裝設一過濾器63及一閥門64,以過濾染液22並控 制該喷淋管6之流量; 藉此,染液22經該喷淋孔61可佈滿該導布管5之上、 下緣,使布匹21在該導布管5内充份與染液22接觸,進而 提高其染色均勻度及產品品質。 [0006] 本創作藉助上揭技術手段,即可將導布管内佈滿染 液,且使導布管内緣上、下溫度達到均勻分布的效果。 # [0007] 綜上所述,本創作所揭示之構造,為昔所無,且確 能達到功效之增進,並具可供產業利用性,完全符合新 型專利要件,祈請貴審查委員核賜專利,以勵創新,無 任德感。 惟,上述所揭露之圖式、說明,僅為本創作之較佳 實施例,大凡熟悉此項技藝人士,依本案精神範疇所作 之修飾或等效變化,仍應包括在本案申請專利範圍内。 【圖式簡單說明】 [0008] 圖1 :係習用染布機運行方式之示意圖。 10120928^^ A〇101 第5頁/共10頁 1012030018-0 M438488 圖2 :係習用染布機導布管内部之示意圖。 圖3 :係本創作较佳實施例運行方式之示意圖。 圖4 :係本創作較佳實施例導布管内部之示意圖。 【主要元件符號說明】 [0009] 21 :布匹 22 :染液 3 :筒身 c. 31 :帶布輪 32 :喷嘴 4:染液供給裝置 41 :幫浦 42 :熱交換器 43 :過濾器 5 :導布管 6 :喷淋管 61 :喷淋孔 62 :入口管路 6 3 :過渡器 64 :閥門 10120928^^^^ A〇101 第6頁/共10頁 1012030018-0In the experiment, the inner diameter of 125 ππη is selected as the guide tube 5, and a 3/4" diameter spray pipe 6 is placed above the inner edge thereof; or the inner diameter of the guide tube 5 is 150 nm, and A diameter Γ spray pipe 6 is welded over the inner edge; the two pairs have the best uniform temperature effect; the spray pipe 6 has a plurality of spray holes 61 at the periphery thereof, which is in the experiment of the present creation. On the circumference of the spray pipe 6, a small hole of 5 mm is drilled every 10 0 πππ, and the effect of the dye liquid 22 being sprayed from the spray pipe 6 is optimal; the inlet pipe of the spray pipe 6 The 62 series is connected to the pump 41 of the dye supply device 4 or the outlet of the heat exchanger 42. In the present embodiment, the outlet is connected to the outlet of the pump 41. Further, the inlet line 62 of the spray pipe 6 is provided with a filter. And a valve 64 for filtering the dyeing liquid 22 and controlling the flow rate of the spray pipe 6; thereby, the dyeing liquid 22 can cover the upper and lower edges of the guide tube 5 through the spray hole 61, so that the cloth 21 in the guide tube 5 is fully contacted with the dyeing liquid 22, thereby improving the dyeing uniformity and product quality. [0006] The creation of the cloth can be filled with the dyeing liquid by means of the above-mentioned technical means. The effect of the upper and lower temperatures on the inner edge of the guide tube is evenly distributed. [ [0007] In summary, the structure disclosed in this creation is unprecedented, and can indeed achieve the improvement of efficacy, and is available for industrial utilization. Sexuality, in full compliance with the new patent requirements, pray that your review committee will grant a patent to encourage innovation and no sense of morality. However, the above-mentioned drawings and descriptions are only preferred embodiments of this creation, and are familiar with this. The modifications or equivalent changes made by the skilled person in the spirit of the case should still be included in the scope of the patent application in this case. [Simplified illustration] [0008] Figure 1: Schematic diagram of the operation mode of the conventional dyeing machine. 10120928^ ^ A〇101 Page 5 of 10 1012030018-0 M438488 Figure 2: Schematic diagram of the inside of the guide tube of the conventional dyeing machine. Figure 3: Schematic diagram of the operation of the preferred embodiment of the present invention. A schematic diagram of the inside of the guide tube of the preferred embodiment is created. [Main component symbol description] [0009] 21: cloth 22: dyeing liquid 3: cylinder c. 31: belt pulley 32: nozzle 4: dye supply device 41: Pump 42: Heat exchanger 43: Filter 5: Piping 6: Spray pipe 61: spray hole 62: an inlet conduit 63: Transition 64: ^^^^ A〇101 valve 10120928 Page 6/10 co 1012030018-0