TWM438328U - Gear processing mold - Google Patents

Gear processing mold Download PDF

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Publication number
TWM438328U
TWM438328U TW101200347U TW101200347U TWM438328U TW M438328 U TWM438328 U TW M438328U TW 101200347 U TW101200347 U TW 101200347U TW 101200347 U TW101200347 U TW 101200347U TW M438328 U TWM438328 U TW M438328U
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Taiwan
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module
die
cutting
cover
mold
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TW101200347U
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Chinese (zh)
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Yi-Su Chen
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Infar Ind Co Ltd
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Priority to TW101200347U priority Critical patent/TWM438328U/en
Publication of TWM438328U publication Critical patent/TWM438328U/en

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Description

M438328 五、新型說明: 【新型所屬之技術領域】 本創作是-種齒輪加卫模,其是與成型齒輪的齒部有 【先前技術】 齒=鱗被制域械結構中,喊輪㈣工方式有切削、 滾軋以及沖床沖製的方法,如中華民國專利公告第U聰號「齒 輪加工成型方法」之專權,如第卜2_示係由—母模組1〇 配合一公模組2〇使用,該母模組1〇供以設置於沖顧下方,而 該公模組20供以設置於沖壓機上方,該母模組ι〇的底板^上設 置一模套12,而該難12咖卜t心㈣射雄料再 套設一彈簧Η,且該中心柱13上再設置_承置座15,使該承置 座15舰該彈簧14伸縮位移,而該公模組20的固定座21下方 設置-切削座22,並有—頂柱23貫穿該蚊座Μ及切削座a , 該切削座22内部貫設,模穴221 ’將一欲加工的齒輪χ置放 於該母模組1〇的承置座15,而該公模組2〇向下沖塵該切削座 22將該承置座15向下_,並同時以内部的齒形模穴22i將該齒 輪X切削出外齒形。 *然而,該齒輪X加β畢後,齒輪χ會卡於該切削座22的齒 麵穴221内並隨該切削座22上升,再藉由該公模組的頂柱 23將加工完成的齒輪乂 ,而該承置座巧受彈箸μ復位而回 複初始位置’邮㈣承置錢及彈簧】4是受—由鋪套^向 M438328 •内穿設的定位螺栓鎖16限位,因而在該齒輪叉加工完成,而彈簧 14復位時,由於該彈簧14受沖擊壓縮的力量很大,因此也會產生 相同的回復力量,彈簣14回復的反作用力會全數施加於該定位螺 栓鎖16上’如此的反作用力對於該定位螺栓鎖16是會造成破壞 的剪力’因此會使該定位螺栓鎖16產生崩損或鬆脫,導致母模組 10的、構產生秦散的狀況,而使加工無法確實地執行。 魏於此’本創作提供一種齒輪加工模,該加工模的結構穩 #固確實,使加工過程確實執行。 【新型内容】 本創作目的在提供一種齒輪加工模,該加工模的結構 &固且配置方式能延長制壽命更能提供快速地加工 齒輪的齒形。 為達前述目的,本創作提供—種齒輪加卫模,包含— ϋ t置模具以及—沖壓模具,該底座供以設置於沖 壓機下方’而該沖壓模具供以設置於沖壓機上方,其中: 該底座包含H設置_壓缸,該壓_具有一可 伸縮的推;^ ’且該座板上再固定設置四支稽柱; ,中置模具包含―中板一底模件、—㈣模組件以 門放Γί件,該底模件、㈣模組件及該蓋模件皆為兩端 汗、工心柱結構’該中板上開設一通過孔,該中板 於該底座的四主擔知 炉、s、a 叉筏柱上,而該通過孔供該底座的壓缸之推 B該底模件的㈤口相對該通過孔設置於該中板上, 5 M438328 該切削模組件容置於該底模件内,該切削模組件的内緣具 有一外齒成形齒部’該蓋模件覆蓋於該底模件及該切削模 、’且件上,而該切削模組件靠近該蓋模件的端面周緣成形為 階狀並具有一罪抵面,該蓋模件壓抵於該蓋抵模件的靠抵面及 該底模件,並以複數中置模定位栓貫穿該蓋模件、底模件及中 板’使該中置模具形成定位;以及 該冲壓模具由H壓模件、―第二沖壓模件以及一第三 沖壓模件依序疊置所構成,該第二沖壓模件為圓柱狀且一端成形 -凸緣’而另-端外緣成形—内齒成形齒部,該第—沖壓模件為 空心柱結構且-端_·—夾抵面,該$二沖壓模件的内齒成 形齒部穿戦第-雜辦’並使該第二沖麵件的凸緣靠抵於 該第-沖壓模件的夾抵面上,再藉由複數定位检貫穿該第一沖壓 模件及該第三沖壓模件使該沖壓模具形成定位。 该中置模具的底模件包覆該切削模組件,再以該蓋模件 覆蓋該底模件及切削模組件,並以中置模定位栓軸向貫穿該 中置模具形成定位’該中置模具的定位方向與沖壓模具的作 動路徑方向相同,如此使該加工模的結構不受剪力影響,保 持結構穩定度,延長使用壽命。 【實施方式】 為使貴審查委員對本創作之目的、特徵及功效能夠有更進一 步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如后·· 本創作齒輪加工模的較佳實施例如第3至5圖所示, M43S326 該加工模包含一底座3〇、一 r罝耦具40以及一沖壓模具 50,該底座30供以設置於沖屨機 、铲垒機下方,而該沖壓模具50 供以設置於沖壓機上方,苴 上設置一壓缸32,該麈缸32 且該座板3〗上再固定設置四 該底座30包含一座板31 内具有一可伸縮的推桿321, 支撐柱33 ; 該中置模具40包含一中板4卜一底模件4卜 一 -- %供7卞、一切削 模組件及-蓋模件43所組成,該底模件仏、切削模組件及 益模件43皆為兩端開放的空心柱結構該底模件犯設置 二該尹板41上’該底模件42内容置該切削模組件,而該 盍模件43再覆蓋於該底模件42端面,其令·· ;該t板41上開設一通過孔化,該通過孔411周緣再 又置四疋位通凡412’該中板41設置於該底座3〇的四支撐 柱33上❿該通過孔411供該底座加的壓細32之推桿奶 通過; 該底模件42具有-底模件頂面421及一底模件底面 422,該底模件42再軸向貫穿設置四定位通孔423,且該底 _ 42的内周緣再等間隔設置四排屑槽似,該底模件^ 的毛位通孔423與該中板41的定位通孔412相對,且該底 模件42的開口相對該中板41的通過孔411設置於^板 41上,並以該底模件底面422頂抵該中板41 ; 该切削模組件包含—塾模件44、—切腿件45、一蓋 M438328 t模件46,且該底模件42内依序層疊容置該墊模件44、 切削模件45及該蓋抵模件 46,其中: 舌塾彳吴件44具有一塾模件頂面441及一塾模件底面 442,該塾模件44容置於該底模件42的内側,且該塾模件 底面442頂抵該底模件頂面42卜該墊模件可為優力勝 所製成; > 該切削模件45為空心圓錐柱結構,且該切削模件託 具有一切難件頂斜面451及—切龍件底面似,該切削 模件底面452頂抵該墊模件頂面441,且該切削模件的 内緣具有外齒成形齒部453 ; 該蓋抵模件46具有一蓋抵模件頂面461及-蓋抵模件 ^面462 ’且該蓋抵模件46的外周緣成形為階狀並具有一 罪抵面463 ’該蓋抵模件底面他壓抵該切削模件頂斜面 该蓋模件43具有-蓋模件頂面431及一蓋模件底面概,言 =模件底面細抵該於該蓋抵模件妨的靠抵面及該底射 頂面421,而該蓋模件頂面431 < " 上再等刀钗置四凸座433,該蓋相 牛=3由該各凸錢分職向貫穿設置—定位通制4,藉^ 孔=ΓΓ47貫穿該蓋模件43、底模件42及中板41的定_ 3、412 ’使該中置模具40形成定位; 。亥冲壓模具5〇由一第一冲愿模 及-第三_件53所構成,心;二:_件52以 双对—賴模件51為空心圓柱結 M438328 構,且該第一沖壓模件51具有一第一沖壓模頂面511及一第一沖 壓核底面512’該第一沖壓模頂面511再凹陷成形出一夾抵面 513 ’該第一沖壓模件51軸向貫穿設置四定位孔514 ;該第二沖壓 模件52為圓柱狀,且該第二沖壓模件52 一端成形一凸緣521,而 另一端外緣成形一内齒成形齒部522,該第二沖壓模件52的内齒 成形齒部522穿過該第一沖壓模件51,並使該第二沖壓模件52 的凸緣521靠抵於該第一沖壓模件51的夾抵面513上;該第三沖 _壓模件53為階層圓柱結構’且該第三沖壓模件53底緣設置四定 位孔531 ’該第三沖壓模件53與該第一沖壓模件51的定位孔531、 514相對,並藉由二定位栓54設置於該二定位孔531、514,使該 沖壓模具50形成定位。 上述為本創作齒輪加工模的結構關係,該底座3〇供以固定設 置於沖Μ機下^ ’断麵具5〇似設置於沖壓機上方,而該中 置模具40設置於該底座3〇的四支撐柱33上,當要進行齒輪又的 _齒幵ν力口工時’如帛6、7圖所示,將一齒輪X置放入該中置模具4〇 的蓋抵模件46之内側’該齒輪X受該切麵件的外齒成形齒 邛453限位而限止於该蓋抵模件46内,而沖壓機驅動該沖壓模具 5〇向該中置模具40沖壓,該沖壓模具5〇的第二沖壓模件记之内 齒成形齒部522會穿過該齒輪X内緣,使該齒輪χ内緣受該内齒 成形齒部522切削成形出内齒Χ2,而在切削内齒χ2的同時,該第 -沖壓模件52的内齒成形齒部522將該齒輪χ向該切削模件45 擠壓’該錄χ受麵人該_模件45,並受該切纖件45内緣 9 M38328 的外齒成形齒部453切削出外齒X1,如第8、9圖所示,藉 機-次沖壓,快速地同時完成齒輪χ的_ χ2與外齒幻,曰生產速 度非常高,且該底座30的壓紅32之推桿321伸入於該中板“ I 通過孔411,限止該齒輪X由該通過孔411掉出。 的 而當該齒輪X加工完成後,藉由底座3〇敎犯之推桿奶 將加工完成的齒輪X由切削模件45向上推至蓋抵模件^ 2圖所示,如此使用者就可輕易地將加工完成的齒糾取出,還 =另=-種取出該齒輪X的方式,如第u圖所示,藉由該私犯 隹知321向下縮入’而使得該齒輪χ頂撑的力量消失,如此节 齒輪X就會直接由該中板41的通過孔41 i掉至底座 便/ 使用者拿取。 万使 另外,該各構件岐岭傾柱結構相互配合套設,組装盘加 ^都料賴單,科銳職部453盘内齒 成形齒部522是最容易磨損崩壞的構件,以此結構裝配時y巧 =成形齒部453與内齒成形齒部您損壞時,使用者可輕鬆地 自行拆換該切肖罐45及該第:賴模賴,如此不需更換整组 成形模具,節省生產所_的成本,當然,也同時符合物盡其 用、環保的效益。 、 還有’該中置模具40是將該墊模件44、切削模件45及蓋抵 模㈣疊置於職模件42内,再以該蓋模件43覆蓋該切削模組 件並栓奴位,用以切削外齒的切職件&是被該_件^及 該蓋抵模件46夾置,並包覆於該賴件心,因此整個中置模 M438328 具4〇的結構是緊密接合的,且該墊模件44、切削模件45、蓋抵 模件46與蓋模件43是轴向叠置的,疊置的方向與沖顧具如的 作動路徑烟,g|此財置模具4()不會承受不同方向时力可 保持該t置模具40的結構穩定纽強度,延長壽命,還有, 該墊模件44可以優力夥材質所製成,優力廢材質的塾模件^可 吸收沖屢時的勤,以達減震及降低破壞的功效。 再者由於該齒輪加工模是由該各構件的組合所構成,不僅 可供使用者自行拆換,還可進行不_變化,如第Μ騎示,該 切麵組件可以不設置該墊模件44,而該切削模件奶及該蓋抵模 件46則同時增加高度,則該底模件42内就僅容置該切削模件45 及該蓋抵模件46,且該蓋抵模件46内緣設置另一外齒成形齒部 ,而該切麵件45與該蓋抵模件46的外齒成形齒部伽為交 錯設置的,如此該切麵組件不僅可加卫具有高度較高的齒輪, 藉由切削模件45及蓋抵模件46的交錯切削齒部,還可成形出密 度較尚的齒部’而該切麵件45的外周緣更成形出—定位凸塊 454 ’該定位凸塊454可容置定位於該底模件&的排屑槽424内, 輔柱該切纏件45的錄,由此可知,該加1模各構件的組配不 僅方便仙者册構賴㈣自鱗換,更可鮮_加工需求 替換不同魏晴件,而達成多種不_加工效果,非常地實用。 M438328 【圖式簡單說明】 第1圖為習知齒輪加工裝置的結構分解示意圖。 第2圖為習知齒輪加工裝置的結構剖面示意圖。 第3圓 $本創作齒輪加工模的立體分解示意圖。 第4圖 $本創作齒輪加工模的立體組合示意圖。 第5圖為本創作齒輪加工模的組合剖面示意圖。 第6圖林創作齒輪加工模置放未加工齒輪的示意圖。 第7圖第6圖中的未加工齒輪示意圖。 第8圖林創作齒輪加工模的沖壓模具沖壓齒輪成形的示意 圖。 第9圖 為第8圖中加工後的齒輪示意圖。 第圖林創作齒輪加工模的壓缸之轉將加工完成的齒輪 頂推的狀態示意圖。 第11圖 為本創作齒輪加工模的壓缸之推桿縮入 的齒輪由通過孔掉出的狀態示意圖。 而加工完成 第12圖為本創作齒輪加工模的另一實施例示意圖 【主要元件符號說明】 《習知技術》 母模組10 底板11 模套12 中心柱13 彈簧14 承置座15 定位螺栓鎖16 公模組20 固定座21 切削座22 齒型模穴221 頂柱23 M438328M438328 V. New description: [New technical field] This creation is a kind of gear-adding dies, which are matched with the gears of the forming gears. [Prior Art] Gears = scales are made in the machinery structure, shouting wheels (four) There are methods of cutting, rolling and punching, such as the exclusive right of the U.S. Patent Notice No. U Cong "Gear Processing and Forming Method", such as the 2nd - the parent module 1 〇 with a male module 2〇, the mother module 1 is provided to be disposed under the punch, and the male module 20 is disposed above the punching machine, and a die sleeve 12 is disposed on the bottom plate of the mother module ι Difficult to be able to set a spring Η, and the central column 13 is further provided with a y-bearing seat 15 so that the bearing 14 is telescopically displaced, and the male module 20 A cutting base 22 is disposed below the fixing base 21, and a top post 23 extends through the mosquito seat and the cutting seat a. The cutting seat 22 is internally disposed, and the cavity 221' places a gear to be processed thereon. a socket 15 of the female module 1 ,, and the male module 2 〇 is dusted downwards, the cutting seat 22 lowers the socket 15 and simultaneously The toothed portion 22i of the mold cavity An X-cut gear toothed go. * However, after the gear X is added to the β, the gear χ will be caught in the flank 221 of the cutting seat 22 and rise with the cutting seat 22, and the finished gear will be completed by the top post 23 of the male module.乂, and the mounting seat is reset by the magazine 箸μ and returns to the initial position 'mail (4) the money and the spring) 4 is subject to the limit of the positioning bolt lock 16 which is inserted into the M438328 • The gear fork is processed, and when the spring 14 is reset, since the spring 14 is subjected to the impact compression force, the same restoring force is generated, and the reaction force of the spring 14 return is applied to the positioning bolt lock 16 in its entirety. 'The reaction force of this type is a shearing force that will cause damage to the locating bolt lock 16', thus causing the locating bolt lock 16 to collapse or loosen, resulting in a situation in which the structure of the mother module 10 is dissipated. Processing cannot be performed reliably. Wei is here. This creation provides a gear processing die. The structure of the machining die is stable, so that the machining process is performed. [New content] The purpose of this creation is to provide a gear processing die, the structure of which is fixed and configured to extend the life of the gear to provide a faster machining of the tooth profile of the gear. To achieve the foregoing objectives, the present invention provides a gear-assisted mold comprising - a stamping die and a stamping die, the base being provided under the presser' and the stamping die being provided above the punching machine, wherein: The base comprises an H setting_pressure cylinder, the pressure_ has a telescopic push; and the four fixed posts are fixed on the seat plate; the middle mold comprises a middle plate and a bottom module, and the (four) mode The bottom mold member, the (four) mold assembly and the cover mold member are both ends of the sweat and the work column structure. The middle plate defines a through hole, and the middle plate is at the base of the base. The main kiln, s, a fork column, and the through hole for the base of the cylinder push B (the bottom) of the bottom module is placed on the middle plate relative to the through hole, 5 M438328 the cutting module a piece is disposed in the bottom mold, the inner edge of the cutting die assembly has an external tooth forming tooth portion, the cover module covers the bottom mold member and the cutting die, and the cutting die The periphery of the end surface of the component adjacent to the cover module is stepped and has a sin-to-face, and the cover module is pressed against the cover And the bottom mold and the bottom mold member, and the plurality of middle mold positioning bolts extend through the cover mold, the bottom mold member and the middle plate to position the center mold; and the stamping mold is made of H pressure mold member, The second stamping module and the third stamping module are sequentially stacked, the second stamping module is cylindrical and one end is formed into a flange and the other end is formed as an inner tooth forming tooth. The first stamping die member has a hollow column structure and the end-end_·-clamping surface, the internal tooth forming tooth portion of the $2 stamping module passes through the first-handle and the flange of the second punching member is The stamping die is positioned to be positioned through the first stamping module and the third stamping module by a plurality of positioning inspections on the clamping surface of the first stamping die. The bottom mold member of the center mold covers the cutting mold assembly, and the bottom mold member and the cutting mold assembly are covered by the cover mold member, and the center mold positioning bolt is axially penetrated through the center mold to form a positioning. The positioning direction of the center mold is the same as the direction of the action path of the stamping die, so that the structure of the processing die is not affected by the shear force, the structural stability is maintained, and the service life is prolonged. [Embodiment] In order to enable your review committee to have a better understanding and understanding of the purpose, characteristics and efficacy of this creation, please refer to the following [Simplified description of the drawings] for details. For example, as shown in FIGS. 3 to 5, the M43S326 includes a base 3〇, a r罝 coupling 40, and a stamping die 50, and the base 30 is disposed under the punching machine and the scooping machine. The stamping die 50 is disposed above the punching machine, and is provided with a pressing cylinder 32. The cylinder 32 is fixedly disposed on the seat plate 3, and the base 30 includes a retractable push rod 321 in a plate 31. The support mold 33; the center mold 40 comprises a middle plate 4, a bottom mold member 4 - a 7-inch, a cutting mold assembly and a cover mold member 43, the bottom mold member, The cutting die assembly and the die member 43 are both hollow column structures which are open at both ends. The bottom die member is disposed on the Yin plate 41. The bottom die member 42 is disposed to cover the cutting die assembly, and the die member 43 is disposed. And covering the end surface of the bottom mold member 42, which is provided with a through hole, the through hole The 411 circumference is further disposed at four positions 412'. The middle plate 41 is disposed on the four support columns 33 of the base 3〇, and the through hole 411 is used for the pusher milk of the press 32 added by the base; the bottom mold The member 42 has a bottom mold top surface 421 and a bottom mold bottom surface 422. The bottom mold member 42 is further disposed axially through the four positioning through holes 423, and the inner circumference of the bottom portion 42 is evenly spaced by four chip flutes. The hair piece through hole 423 of the bottom mold member is opposite to the positioning through hole 412 of the middle plate 41, and the opening of the bottom mold member 42 is disposed on the plate 41 with respect to the through hole 411 of the middle plate 41, and The bottom surface 422 of the bottom mold member abuts against the middle plate 41; the cutting die assembly includes a die member 44, a leg leg member 45, a cover M438328 t module member 46, and the bottom mold member 42 is sequentially laminated. The pad module 44, the cutting module 45 and the cover abutment member 46 are accommodated, wherein: the tongue piece 44 has a top surface 441 and a bottom surface 442 of the die, the die 44 is The bottom surface of the bottom mold member 42 is placed on the inner side of the bottom mold member 42 and the bottom surface portion 442 of the mold base member is abutted against the top surface of the bottom mold member 42. The mold member can be made by the superior force; > Column structure And the cutting module holder has all the difficult top slanting surfaces 451 and the bottom surface of the cutting dies, the cutting mold bottom surface 452 is abutted against the mat molding top surface 441, and the inner edge of the cutting module has external teeth forming teeth The cover abutment member 46 has a cover abutting the top surface 461 of the module and the cover abutting the surface 462' and the outer periphery of the cover abutting member 46 is stepped and has a sinal surface 463' The cover abuts against the bottom surface of the die member and presses against the top surface of the cutting module. The cover module 43 has a top surface of the cover module 431 and a bottom surface of a cover module, and the bottom surface of the module is thinned against the cover member. Depending on the face and the bottom shot surface 421, and the top surface of the cover module 431 <" and then the knife is placed on the four protrusions 433, the cover phase cattle = 3 by the convex money division Throughout the positioning-positioning system 4, the hole mold ΓΓ47 penetrates the cover module 43, the bottom mold member 42, and the fixed plate _3, 412' of the intermediate plate 41 to position the center mold 40; The stamping die 5 is composed of a first punching die and a third die 53, and the core: 2: the 52 is a double-paired die 51 is a hollow cylindrical knot M438328, and the first stamping die The first stamping die top surface 511 and the first stamping die bottom surface 511' are further recessed to form a clamping surface 513. The first stamping module 51 is axially disposed through the fourth portion. a positioning hole 514; the second stamping module 52 is cylindrical, and the second stamping module 52 is formed with a flange 521 at one end, and an inner tooth forming tooth portion 522 is formed at the outer edge of the other end, the second stamping module The inner tooth forming tooth portion 522 of the 52 is passed through the first stamping module 51, and the flange 521 of the second stamping module 52 is abutted against the clamping surface 513 of the first stamping module 51; The third stamping die 53 is a hierarchical cylindrical structure and the bottom edge of the third stamping die 53 is provided with four positioning holes 531 '. The third stamping die 53 is opposite to the positioning holes 531, 514 of the first stamping die 51. And the two positioning holes 54 are disposed on the two positioning holes 531, 514 to form the stamping die 50. The above is the structural relationship of the creative gear processing die, the base 3 is fixedly disposed under the punching machine, and the mask 5 is disposed above the punching machine, and the centering mold 40 is disposed on the base 3. On the four support columns 33, when the gears are to be subjected to the "gear force", as shown in Figs. 6, 7, a gear X is placed in the cover mold 46 of the center mold 4 The inner side 'the gear X is limited by the outer tooth forming tooth 453 of the cutting face member and is limited to the cover abutting member 46, and the punch machine drives the punching die 5 to punch the center mold 40, the punching die The second stamping module of the second stamping die has an inner tooth forming tooth portion 522 that passes through the inner edge of the gear X so that the inner edge of the gear crank is cut by the inner tooth forming tooth portion 522 to form the inner tooth ridge 2, and within the cutting At the same time as the gum 2, the internal tooth forming tooth portion 522 of the first stamping die 52 presses the gear wheel toward the cutting die member 45, and receives the fiber cutting member. The outer tooth forming tooth portion 453 of the inner edge 9 M38328 cuts the outer tooth X1, and as shown in Figs. 8 and 9, the machine _ χ 2 is quickly completed simultaneously by the machine-time punching. The external gear is illusory, the production speed of the cymbal is very high, and the push rod 321 of the red 32 of the base 30 protrudes into the middle plate "I through the hole 411, and the gear X is restricted from falling out of the through hole 411. After the gear X is processed, the processed gear X is pushed up by the cutting die 45 from the cutting die 45 to the cover abutment die 2, so that the user can easily process the gear X. The finished tooth is removed, and the other way of taking out the gear X is as shown in Fig. u, and the force of the gear dome is lost by the private confession 321 being retracted into the '. Therefore, the gear X will be directly dropped from the through hole 41 i of the middle plate 41 to the base/user. In addition, the components of the ridge sloping column structure are mutually fitted, and the assembly plate is added. According to the singularity, the 453 disc internal tooth forming tooth portion 522 of the Ke Rui Department is the member that is most prone to wear and collapse. When the structure is assembled, the user can change the forming tooth portion 453 and the internal tooth forming tooth portion. Easily replace the cut-off tank 45 and the first: Lai Mo Lai, so there is no need to replace the entire mold, saving production. This, of course, also meets the benefits of making the best use of the environment and environmental protection. Also, the central mold 40 is formed by stacking the pad module 44, the cutting module 45 and the cover die (4) in the working module 42. And covering the cutting die assembly with the cover module 43 and tying the slave, and the cutting member for cutting the external teeth is sandwiched by the member and the cover abutting member 46, and covered with Therefore, the entire center mold M438328 has a 4 〇 structure that is tightly joined, and the mat mold 44, the cutting mold 45, the cover mold member 46 and the cover mold member 43 are axially stacked. The direction of the stacking and the action path of the rushing tool, the g|the mold 4 () does not withstand different directions, the force can maintain the structural stability of the t-mold 40, extend the life, and, The pad module 44 can be made of Yuli's material, and the 废 塾 module of the excellent waste material can absorb the time and effort to achieve shock absorption and reduce the damage. Furthermore, since the gear processing die is composed of a combination of the components, it can be replaced by the user, and can be changed without changing, such as the first riding, the cutting component can be omitted. The cutting module milk and the cover abutting member 46 are simultaneously increased in height, and the cutting module 45 and the cover abutting member 46 are only accommodated in the bottom mold member 42, and the cover abuts the molding member 46. The inner edge is provided with another external tooth forming tooth portion, and the cutting surface member 45 is contiguous with the outer tooth forming tooth portion of the cover abutting member 46, so that the cutting surface assembly can not only support the gear having a higher height, By cutting the mold member 45 and the staggered cutting tooth portion of the cover member 46, a more dense tooth portion ' can be formed and the outer peripheral edge of the cutting surface member 45 is further shaped - the positioning projection 454 'the positioning projection block The 454 can be positioned in the chip flute 424 of the bottom mold & the auxiliary column is recorded by the tangential member 45. It can be seen that the assembly of the components of the plus one mold is not only convenient for the sacred book (4) Self-scaling, more fresh _ processing needs to replace different Weiqing pieces, and achieve a variety of non-processing effects, very practical. M438328 [Simple description of the drawings] Fig. 1 is a schematic exploded view of a conventional gear processing apparatus. Fig. 2 is a schematic cross-sectional view showing the structure of a conventional gear processing apparatus. The third circle is a three-dimensional exploded view of the creation of the gear processing die. Fig. 4 Schematic diagram of the three-dimensional combination of the original gear processing die. Figure 5 is a schematic cross-sectional view of the creative gear processing die. Fig. 6 is a schematic diagram of the creation of an unmachined gear by a gear processing die. Schematic diagram of the raw gear in Fig. 7 and Fig. 6. Fig. 8 is a schematic view of the stamping die forming of the stamping die of the gear processing die. Figure 9 is a schematic view of the gear after machining in Figure 8. Tutulin created the state of the gear pushing of the finished gear by the rotation of the cylinder of the gear processing die. Fig. 11 is a schematic view showing the state in which the gear retracted by the push rod of the cylinder of the creative gear processing die is dropped by the through hole. 12 is a schematic diagram of another embodiment of the creative gear processing die. [Main component symbol description] "Practical technology" Female module 10 Base plate 11 Die sleeve 12 Center column 13 Spring 14 Bearing seat 15 Positioning bolt lock 16 male module 20 fixed seat 21 cutting seat 22 toothed cavity 221 top column 23 M438328

齒輪X 《本創作》Gear X "This Creation"

底座30 座板31 壓缸32 推桿321 支撐柱33 中置模具40 中板41 通過孔411 定位通孔412 底模件42 底模件頂面421 底模件底面422 定位通孔423 排屑槽424 蓋模件43 蓋模件頂面431 蓋模件底面432 凸座433 定位通孔434 墊模件44 墊模件頂面441 墊模件底面442 切削模件45 切削模件頂斜面451 切削模件底面452 外齒成形齒部453 定位凸塊454 蓋抵模件46 蓋抵模件頂面461 蓋抵模件底面462 靠抵面463 中置模定位栓47 沖壓模具50 第一沖壓模件51 第一沖壓模頂面511 第一沖壓模底面512 夾抵面513 定位孔514 第二沖壓模件52 凸緣521 内齒成形齒部522 第三沖壓模件53 13 定位孔531 M438328Base 30 seat plate 31 pressure cylinder 32 push rod 321 support column 33 center mold 40 middle plate 41 through hole 411 positioning through hole 412 bottom mold 42 bottom mold top surface 421 bottom mold bottom surface 422 positioning through hole 423 chip flute 424 Cover Module 43 Cover Module Top Surface 431 Cover Module Bottom Surface 432 Seat 433 Positioning Through Hole 434 Pad Module 44 Pad Module Top Surface 441 Pad Module Bottom Surface 442 Cutting Module 45 Cutting Module Top Bevel 451 Cutting Die Part bottom surface 452 External tooth forming tooth portion 453 Positioning projection 454 Cover abutting member 46 Covering against mold top surface 461 Covering against mold bottom surface 462 Abutting surface 463 Central mold positioning bolt 47 Stamping die 50 First stamping die 51 First stamping die top surface 511 First stamping die bottom surface 512 clamping surface 513 positioning hole 514 second stamping module 52 flange 521 internal tooth forming tooth portion 522 third stamping module 53 13 positioning hole 531 M438328

定位栓54 外齒XI 齒輪X 内齒X2Positioning pin 54 external gear XI gear X internal tooth X2

Claims (1)

M438328M438328 六、申請專利範圍:Sixth, the scope of application for patents: 1. 一種齒輪加工模,包含一底座、一中置模具以及一 冲壓模具,該底座供以設置於一沖壓機下方,而該沖壓模 具供以設置於沖壓機上方,其中: ' 5亥底座包含一座板上設置一壓缸,該壓缸内具有—可 伸縮的推桿; • 該中置模具固定設置於該沖壓機,且該中置模具包含 一中板、一底模件、一切削模組件以及一蓋模件,該底模 件、切削模組件及該蓋模件皆為兩端開放的空心柱結構,' 該中板上開設一通過孔,該通過孔供該底座的壓缸之推桿 通過,該底模件的開口相對該通過孔設置於該中板上,該 切削模組件容置於該底模件内,該切削模組件具有一内= 具有-外齒成形齒部的切削模件,該蓋模件覆蓋於該底模 # 1及該切削模組件上,而㈣削模組件具有—周緣成形為 階狀並具有-祕面的蓋抵模件,該蓋模件壓抵於該蓋抵模 件的該靠抵面及該底模件,並以複數中置模定位栓貫穿該蓋模 件、底模件及中板,使該中置模具形成定位;以及 、 …該沖壓難由-第―沖麵件、—第二沖壓模件以及一第三 賴模件依序疊置所構成,該第二沖_件為圓柱狀且一端成形 一凸緣’該第-沖壓模件為心柱結構且—端凹喊形一夹抵 :,該第二沖壓模件的凸緣靠抵於該第—賴模件的夾抵面上, 再藉由複較錄貫㈣第—賴模件及該第三沖顧件使該沖 15 M438328 [Toi 年 4 月"日 麼模具形成定位。 2·如申請專利範圍第1項所述的齒輪加工模,其中,該沖 壓模具的第二沖壓模件相反於該凸緣的另—端外緣成形一内齒成 形齒部,該第二沖壓模件的内齒成形齒部穿過該第一沖壓模件。 3. 如申請專利範圍第1項所述的齒輪加工模,其中,該切 肖J模組件包含一切削模件及一蓋抵模件並依序疊置於該底模 件内該外齒成形齒部設置於該切削模件内緣,而該靠抵面 成形於該蓋抵模件的端面。 I 4. 如申請專利範圍第3項所述的齒輪加工模,其 中該蓋抵模件内緣成形另一外齒成形齒部,該蓋抵模件與 該切削模件的外齒成形齒部相互交錯。 5·如申請專利範圍第3項所述的齒輪加工模,其中,該切 削模、’且件更包含-墊模件,該墊模件、切削模件及該蓋抵模 件依序疊置於該底模件内。 6. 如申請專利範圍第工項所述的齒輪加工模 ,其中,該通 _ 過孔周緣U四定位通孔,而該底模件及該蓋模件也對應 開設定位通孔’該巾置財錄穿設魏較位通孔。 7. 如申請專利範圍第5項所述的齒輪加工模 ,其中,該底 、件”有底板件頂面及_底模件底面該底模件設置於該 中板上’並以《底模件底面頂抵該中板;齡模件具有一塾 模件頂面&塾模件底面’該塾模件容置於該底模件的内 彳且錢模件底面頂抵該底模件頂面;該切賴件為空心 m Li^LUjjT日修正替換頁I ^柱結構,且該切_件具有—切顏㈣斜面及一切削 底面’該切削模件底面頂抵該塾模件頂面,該蓋抿模件 j壓抵該切削模件頂斜面,而該蓋模件具有一蓋模件底面及 盍模件頂面,該蓋模件底面壓抵於該蓋抵模件的靠抵面及底模 件頂面。 8.如申請專利範圍第6項所述的齒輪加工模,其中,該蓋 、件頂面上再等分設置四凸座,而該蓋模件的定位通孔由該各凸 座貫穿設置。 9·如申請專利範圍第1項所述的齒輪加工模,其中,該第 一沖壓模件軸向貫穿設置二定位孔’而該第三沖麵件底緣設置 —對應的定位孔,該定位栓由該第一沖壓模件穿設入該第三沖壓 模件的定位孔。 1 0·如申請專利範圍第3項所述的齒輪加工模,其中,該 切削模件的外周緣成形出一定位凸塊,該定位凸塊可容置定位於 該底模件的排屑槽内。 11.如申請專利範圍第5項所述的齒輪加工模,其中,該 塾模件以優力朦材質所製成。 17 M438328 七、圖式: 101年5月21日修正替換頁A gear processing die comprising a base, a center mold and a stamping die, the base being disposed under a punching machine, the stamping die being disposed above the punching machine, wherein: the '5 Hai base includes a pressure cylinder is disposed on a plate, and the cylinder has a telescopic push rod; the central mold is fixedly disposed on the punching machine, and the middle mold comprises a middle plate, a bottom mold piece and a cutting die The module and the cover module, the bottom mold member, the cutting mold assembly and the cover module are both open-ended hollow column structures, and the middle plate defines a through hole for the base to be pressed Passing the push rod of the cylinder, the opening of the bottom mold is disposed on the middle plate opposite to the through hole, and the cutting die assembly is received in the bottom mold member, the cutting die assembly having an inner=having-outer tooth a cutting die for forming a tooth portion, the cover module covering the bottom mold #1 and the cutting die assembly, and (4) the die cutting assembly having a cover abutting member having a peripheral edge formed into a step shape and having a secret surface The cover module is pressed against the abutting surface of the cover abutting member and the bottom mold member, The middle mold positioning pin penetrates the cover module, the bottom mold piece and the middle plate to form the center mold; and the punching difficulty-the first punching part, the second punching part and the The third dies are sequentially stacked, and the second punch is cylindrical and has a flange formed at one end. The first stamping die is a stem structure and the end is concavely shaped and clipped. The flange of the second stamping module abuts against the clamping surface of the first-and-a-difference module, and the ram 15 M438328 [Toi] is made by recomposing the traversing (four) slab-type module and the third punching member In April of the year, the mold was positioned. 2. The gear processing die according to claim 1, wherein the second stamping die of the stamping die forms an internal tooth forming tooth opposite to the other end edge of the flange, the second punching The internal tooth forming teeth of the module pass through the first stamping die. 3. The gear processing die of claim 1, wherein the cutting die J die assembly comprises a cutting die member and a cover abutting member and is sequentially stacked in the bottom die member. The forming tooth portion is disposed on an inner edge of the cutting module, and the abutting surface is formed on the end surface of the cover abutting module. The gear processing die of claim 3, wherein the cover abuts the inner edge of the die to form another external tooth forming tooth portion, the cover abutting die and the outer tooth forming tooth portion of the cutting module Intertwined. 5. The gear processing die of claim 3, wherein the cutting die, the 'and the component further comprises a pad module, the pad module, the cutting module and the cover abutting module are sequentially stacked In the bottom mold. 6. The gear processing die according to the application of the patent scope, wherein the through hole peripheral edge U is positioned to the through hole, and the bottom mold member and the cover module member also have a positioning through hole. The financial record is worn by Wei. 7. The gear processing die according to claim 5, wherein the bottom piece has a top surface of the bottom plate member and a bottom surface of the bottom mold member, wherein the bottom mold member is disposed on the middle plate and the bottom mold The bottom surface of the piece abuts against the middle plate; the aging module has a top surface of the dies and a bottom surface of the dies; the 塾 module is received in the inner part of the bottom mold and the bottom surface of the money module is abutted against the bottom mold The top surface; the cutting member is a hollow m Li^LUjjT day correction replacement page I ^ column structure, and the cutting piece has a - cut face (four) bevel and a cutting bottom surface 'the bottom surface of the cutting module abuts against the top of the die The cover module j is pressed against the top bevel of the cutting module, and the cover module has a bottom surface of the cover module and a top surface of the die, and the bottom surface of the cover die is pressed against the cover to the module. 8. The gear processing die according to the sixth aspect of the invention, wherein the cover and the top surface of the cover are further divided into four protrusions, and the positioning of the cover module is The gear processing die according to the first aspect of the invention, wherein the first stamping module is axially penetrated The second positioning hole 'and the bottom edge of the third punching member is disposed - a corresponding positioning hole, the positioning pin is inserted into the positioning hole of the third stamping module by the first stamping module. The gear processing die of the third aspect, wherein the outer peripheral edge of the cutting module is formed with a positioning protrusion, and the positioning protrusion can be received in the chip flute of the bottom mold member. The gear processing die according to the item 5, wherein the boring module is made of the eutectic material. 17 M438328 VII. Schema: May 21, 2011 revised replacement page 第1圖Figure 1
TW101200347U 2012-01-06 2012-01-06 Gear processing mold TWM438328U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI680042B (en) * 2016-06-08 2019-12-21 蔡玉婷 Structure and method for ratcheting and ratcheting multiple processing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI680042B (en) * 2016-06-08 2019-12-21 蔡玉婷 Structure and method for ratcheting and ratcheting multiple processing

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