TWM436918U - High power transformer and full-bridge converter using the same - Google Patents

High power transformer and full-bridge converter using the same Download PDF

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Publication number
TWM436918U
TWM436918U TW100223255U TW100223255U TWM436918U TW M436918 U TWM436918 U TW M436918U TW 100223255 U TW100223255 U TW 100223255U TW 100223255 U TW100223255 U TW 100223255U TW M436918 U TWM436918 U TW M436918U
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Taiwan
Prior art keywords
conductive ring
conductive
transformer
ring piece
inductor
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TW100223255U
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Chinese (zh)
Inventor
Yan-Zhou Chen
jun-long Zheng
Yu-Ping Cai
Hao-Wei Luo
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Acbel Polytech Inc
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Priority to TW100223255U priority Critical patent/TWM436918U/en
Publication of TWM436918U publication Critical patent/TWM436918U/en

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Description

M436918 五、新型說明: 【新型所屬之技術領域】 本創作係關於一種大功率變壓器,尤指一種應用於全 橋相移1L架構之直流轉換器的變壓器(L代表電感 (Inductor))。 【先前技術】 磁性元件是電源供應器的設計核心。在交流/直流電源 參 供應器的設計中,在滿足高瓦數及高效率的前提之下,還 必須兼顧空間利用、材料選擇及設計成本,對於研發人員 來說是一大挑戰。 一般輸出功率小於500瓦的小功率電源供應器設計 中,其具有隔離功能的主功率變壓器不論是一次側(高壓、 低電流側)或二次側(低壓、高電流側),多半都是採用銅線 繞線的結構。而在輸出功率大於5〇〇瓦的大功率電源供應 器中’其主功率變壓器的一次側(高壓、低電流側)仍會保留M436918 V. New Description: [New Technology Field] This creation is about a high-power transformer, especially a transformer used in a full-bridge phase-shift 1L-structure DC converter (L stands for Inductor). [Prior Art] The magnetic component is the design core of the power supply. In the design of AC/DC power supply suppliers, it is a challenge for R&D personnel to meet the high utilization of wattage and high efficiency, as well as space utilization, material selection and design costs. In the design of a small power supply with a typical output power of less than 500 watts, the main power transformer with isolation function is mostly used on the primary side (high voltage, low current side) or secondary side (low voltage, high current side). The structure of the copper wire winding. In the high-power power supply with output power greater than 5 watts, the primary side (high voltage, low current side) of the main power transformer will remain.

採用銅線繞線的結構 -人w 靨、高電流側)則首队 以大片㈣或電路板上的㈣層…等銅片來代替銅線繞 線’由於銅片#截面積大於鋼線的截面積,故可有效減少 大電流流經該銅片時的銅損,進而達到高效率的目的。 然而,大功率電源供應器之變壓器在二次側(低壓、高 電流側)採用銅片繞線之結構的方式固然能夠減少鋼損,_ 在面臨更高瓦數(輸出功率大於1〇〇〇瓦)之設計時,由 輸出更高的電流,故即使使用原本利用/ 面積的設計仍會導致阻抗增大 …以增加截 J相的問題便又再度浮現。 M436918 再者目則業界最常使用之大功率交流/直流電源供應 Γ的架構主要有.LLc半橋諧振架構與全橋相移架構。該 全橋相移架構因為輸出電感的數量及連接方式的差異,又 分為2L架構與1L架構。前述中,L代表電感(|nduct〇r)’ C代表電容(Capacit〇r)。參見圖5所示之全橋相移比架構 的電路圖’該全橋相移1L架構具有-主變壓器Tm與一輸 出電感Lo,該主變壓器Tm的二次侧輸出係採中間抽頭式 設計’並與該輸出電感Lo相接。 由於業界大多採用PQ型鐵心來做為該全橋相移1L架 構之主變壓器Tm的鐵心,另採用環形鐵心來做為該全橋相 移1 L架構之輪出電感L〇的鐵心,且因為環形鐵心上只能 使用銅線繞線’因此該主變壓器Tm為了與該輸出電感l〇 相接,該主變壓器Tm之的二次側也只能使用鋼線繞線。亦 即’在全橋相移1L架構之下,該主變壓器Tm的—次側與 人側都八此使用銅線繞線的結構,故線路銅損的比率也 因此而居高不下β 此外,由於該主變1器Tm與輸出電感是兩個獨立 的元件,因此在組裝時’兩者間勢必會間隔—段大小不等 的距離,如此又會造成額外的線路鋼損。若硬要將該主變 壓器Tm之二次側與該輸出電感L〇中的銅線繞線以一條銅 線繞到底、不分割的方式來製作,則又會在製程上增加繞 線的困難度,銅線的線長也报難做控管,如此將使得主變 壓器Tm至輸出電感L。的參數特性難以掌控,最壞的情況 將可能導致該電源供應器的電子線路無法量產。 【新型内容】 M436918 有鑑於前述現有技術所存在的問題,本創作的目的主 要在於提供一種大功率變壓器,其二次側係採用銅片繞線 的結構,並可應用於全橋相移1L架構的直流轉換器中(匕代 表電感(丨nductor))。 為了達到上述的創作目的,本創作所利用的技術手段 係使一變壓器包括: 二鐵芯,每-鐵芯上突伸有一磁軸,兩鐵芯之磁轴的 端部對應相接;The structure of the copper wire winding-human w 靥, high current side) is the first team to replace the copper wire winding with a large piece (four) or a (four) layer on the circuit board... because the copper piece # cross-sectional area is larger than the steel wire The cross-sectional area can effectively reduce the copper loss when a large current flows through the copper piece, thereby achieving high efficiency. However, the transformer of the high-power power supply on the secondary side (low-voltage, high-current side) adopts the structure of copper wire winding, which can reduce the steel loss, _ in the face of higher wattage (output power is greater than 1〇〇〇) When the design of watts is higher, the output current is higher, so even if the original design/area design is used, the impedance will increase. The problem of increasing the phase J will reappear. M436918 In addition, the industry's most commonly used high-power AC/DC power supply Γ architecture mainly includes .LLc half-bridge resonant architecture and full-bridge phase-shift architecture. The full-bridge phase-shift architecture is divided into a 2L architecture and a 1L architecture due to the difference in the number of output inductors and the connection method. In the foregoing, L represents the inductance (|nduct〇r)' C represents a capacitance (Capacit〇r). Referring to the circuit diagram of the full bridge phase shift ratio architecture shown in FIG. 5, the full bridge phase shift 1L architecture has a main transformer Tm and an output inductor Lo, and the secondary side output of the main transformer Tm adopts a center tap design. Connected to the output inductor Lo. Since most of the industry adopts PQ type core as the core of the main transformer Tm of the full bridge phase shift 1L architecture, the ring core is used as the core of the full bridge phase shift 1 L architecture, and the inductance of the inductor L〇, and because Only the copper wire winding can be used on the toroidal core. Therefore, in order to connect the main transformer Tm to the output inductor, the secondary side of the main transformer Tm can only use the steel wire winding. That is to say, under the full-bridge phase-shifting 1L architecture, the secondary side and the human side of the main transformer Tm use the structure of the copper wire winding, so the ratio of the copper loss of the line is therefore high. Since the main transformer Tm and the output inductor are two independent components, the distance between the two is inevitably spaced during the assembly, and the distance between the segments is unequal, which in turn causes additional line loss. If it is hard to make the secondary side of the main transformer Tm and the copper wire winding in the output inductor L〇 to be wound around a copper wire without division, the difficulty of winding the process will be increased. The length of the copper wire is also difficult to control, which will make the main transformer Tm to the output inductor L. The parameter characteristics are difficult to control, and the worst case will cause the power supply's electronics to be in mass production. [New content] M436918 In view of the problems of the prior art mentioned above, the purpose of the present invention is mainly to provide a high-power transformer whose secondary side adopts a copper wire wound structure and can be applied to a full-bridge phase shift 1L architecture. In the DC converter (匕 represents the inductor (丨nductor)). In order to achieve the above-mentioned creative purpose, the technical means utilized in the present invention is to make a transformer comprising: a second iron core, a magnetic shaft protruding from each of the iron cores, and the ends of the magnetic shafts of the two iron cores are correspondingly connected;

兩一次侧繞組 上; 其以銅線分別繞設於該二鐵芯之磁軸 〇你尝杈於該鐵芯之磁軸上,且位於 該兩一次側繞組之間,該__ 通一-人側繞組包含複數第一導電環 片、複數第二導電環片、一第三導電環片、一第四導電環 片、一輸出接腳與一定位片,該第一導電 =錯排列設置’該第三導電環片設於其中兩 一導電環片與第二導電璜1翔扪弟 % U,,," 間,該第四導電環片設於該 第二導電%片和相鄰的第一導電環片之間, 具有一環形的套接部,纺糸社 守电衣月 部的兩端分別朝該導電;;繞該鐵芯之磁轴,套接 -第-連接部與-第二連接部=延伸成型有平行並列的 片之第二連接部的端部處進 伸==、第四導電環 第四導電環片之延伸部的端部與該第伸部’該 相互固接,其中一輪出接腳貫 :導”片之延伸部 f-連接部輪出接腳貫穿第第=環片之 弟-連接部’該定位片貫 二-第四導電環片之 电咏片之第二連接部。 M436918 上述二次側繞組之第三導電環片的延伸部可呈L形, 在蚤折處形成有一扣持孔,該第四導電環片之延伸部的 端部可突伸有一扣持凸部,該扣持凸部扣接於該扣持孔中。 本創作另設計了 一種全橋直流轉換器,其具有·· 一電路板; 一電晶體開關組,其係組設於該電路板上; 一前述之變壓器,其係組設於該電路板上,該變壓器 人側繞組的端部與電路板上所設的電路以及該電晶體 開關組形成電連接; 電感,其係組設於該電路板上,且位於該變壓器的 旁側,該電感具有一鐵芯,該變壓器之二次側繞組的第三、 第四導電環片的延伸部貫穿該電感之鐵芯,形成該電感之 繞组結構; 二輸出整流組,其係組設於該電路板上,且分別設於 該電感的兩旁,並分別與該變壓器之輸出接腳電連接。 上述每一輸出整流組可包含一導電片與複數金屬氧化 物半導體場效電晶體On the two side windings; the copper wires are respectively wound around the magnetic axes of the two cores, and you are on the magnetic axis of the iron core, and located between the two primary windings, the __ one- The human side winding includes a plurality of first conductive ring pieces, a plurality of second conductive ring pieces, a third conductive ring piece, a fourth conductive ring piece, an output pin and a positioning piece, and the first conductive=wrong arrangement is set The third conductive ring piece is disposed between the two conductive ring pieces and the second conductive 璜1扪, and the fourth conductive ring piece is disposed on the second conductive % piece and adjacent Between the first conductive ring sheets, there is a ring-shaped sleeve portion, and the two ends of the spinning cloth body of the spinning body are respectively directed toward the conductive; the magnetic axis around the iron core, the socket-the first connection portion and the - a second connecting portion = an extension of the end portion of the second connecting portion of the sheet in which the parallel parallel rows are stretched and formed ==, an end portion of the extending portion of the fourth conductive ring of the fourth conductive ring and the first extending portion Connected, one of the rounds of the foot: the extension of the piece "f-connecting part of the wheel out of the foot through the first = ring of the brother - the connection part 'the positioning piece two - the first a second connecting portion of the electric piece of the conductive ring piece. The extension portion of the third conductive ring piece of the secondary winding of the second side winding may have an L shape, and a fastening hole is formed at the folded portion, and the fourth conductive ring piece is formed The end portion of the extending portion may protrude with a fastening protrusion, and the fastening protrusion is fastened in the fastening hole. The present invention further designs a full-bridge DC converter, which has a circuit board; a crystal switch group, which is set on the circuit board; a transformer of the foregoing, which is assembled on the circuit board, an end of the transformer side winding and a circuit provided on the circuit board and the transistor switch The group forms an electrical connection; an inductor is disposed on the circuit board and is located on the side of the transformer, the inductor has an iron core, and the third and fourth conductive ring segments of the secondary winding of the transformer extend The winding core structure of the inductor is formed through the core of the inductor; the output rectifier group is disposed on the circuit board, and is respectively disposed on both sides of the inductor, and is respectively connected to the output pin of the transformer. Connection. Each of the above output rectifier groups can be packaged. A conductive sheet and a plurality of metal oxide semiconductor field effect transistor

Field-Effect Transist0「,M0SFET) ’ 該導電片直立設置於 該電路板上,並與相對應的輸出接腳電連接,該m〇sfet 設置於該導電片之兩相對側面上。 本創作之變壓器利用組合各導電環片以形成可承受大 電流之二次側繞組’其中該第三、第四導電環片的延伸部 更進-步延伸至該變壓器的外部’並作為該全橋直流轉換 器之電感的繞組結構,如此設計除了可減少大電流於一全 橋相移1L架構之直流轉換器的二次側繞組處所產生的銅 M436918 損、並提高電流傳導效率之外,由於該第一、第二導電環 片係採交錯式排列’故還可減少產生雜散電容及電感的現 象’提高電流轉換效率。同時,該二次側繞組之各導電銅 片還兼具有散熱的功能,能夠協助排散該變壓器以及該全 橋直流轉換器内部的廢熱。 【實施方式】 以下配合圖式及本創作之較佳實施例,進一步闡述本 創作為達成預定創作目的所採取的技術手段。 參見圖1及圖2所示,本創作之大功率變壓器]包括 二鐵芯10、兩一次側繞組2〇與—二次側繞組3〇。 每一鐵芯10上突伸有一磁軸11,兩鐵芯10之磁轴n 的端部對應相接。 該兩一次側繞組20係以銅線分別繞設於該二鐵芯1〇 之磁轴11上。 該二次侧繞組30為中間抽頭式設計,其係套設於該鐵 〜1 0之磁轴11上,且位於該兩—次側繞組之間,該二Field-Effect Transist0 ", M0SFET) ' The conductive piece is erected on the circuit board and electrically connected to the corresponding output pin, and the m〇sfet is disposed on two opposite sides of the conductive piece. Combining each conductive ring piece to form a secondary side winding capable of withstanding a large current 'where the extension of the third and fourth conductive ring pieces extends further to the outside of the transformer' as the full bridge DC converter The winding structure of the inductor is designed to reduce the copper M436918 loss generated at the secondary winding of the DC converter of a full-bridge phase-shift 1L architecture and improve the current conduction efficiency. The second conductive ring sheets are arranged in a staggered arrangement, so that the phenomenon of generating stray capacitance and inductance can be reduced to improve the current conversion efficiency. At the same time, the conductive copper sheets of the secondary side winding also have the function of dissipating heat, and can Assisting in dissipating the transformer and the waste heat inside the full-bridge DC converter. [Embodiment] The following description is further described in conjunction with the drawings and the preferred embodiment of the present creation. The technical means adopted to achieve the intended purpose of creation. As shown in Fig. 1 and Fig. 2, the high power transformer of the present invention includes two iron cores 10, two primary side windings 2 〇 and a secondary side winding 3 〇. A magnetic shaft 11 protrudes from the core 10, and ends of the magnetic axes n of the two cores 10 are correspondingly connected. The two primary windings 20 are respectively wound around the magnetic shaft 11 of the two cores 1 by copper wires. The secondary side winding 30 is of a center tap type design, which is sleeved on the magnetic shaft 11 of the iron ~10, and is located between the two secondary windings, the two

次側繞組30包含複數第一導電環片31、複數第二導電W 32、-第二導電環片33 ' 一第四導電環片%、二輸出接腳 35A、35B與一定位片36。 該第一導電環月31盥筮& 與第—導電環片32交錯排列設 置,該第三導電環片33設於直中 又具宁兩相鄰的第一導電環片31 與第·一導電壤片32之間,兮·笛.替^ 1这第四導電環片34設於該第三 導電環片33和相鄰的第一導電環片31之間。 每一導電環片31、32、33 3、34具有一環形的套接部 311 '321、331、341,該套接冲 η 菩钱 4 31 1、321、331、341 環 M436918 繞該鐵芯10之磁轴11,套接部311、321、331、341的兩 端分別朝該導電環片31、32、33、34的旁側延伸成型有平 行並列的一第一連接部312、322 ' 332、342與一第二連 接部313、323、333、343,又’該第三、第四導電環片 33、34之第二連接部333、343的端部處進一步延伸成型 有一延伸部334、344,該第四導電環片34之延伸部344 的端部與該第三導電環片33之延伸部334相互固接。 在本創作之具體實施方式中,該第三導電環片33之延 伸部334係呈L形,且在f折處形成有一扣持孔335,該 第四導電環片34之延伸部344的端部進一步突伸有一扣持 凸部345 ’該扣持凸部345扣接於該扣持孔335中。 配合參見圖3所示,各第一、第三導電環片31、33之 第一連接部312、332相對應,各第二、第四導電環片32、 34之第一連接部322、342相對應,各導電環片31、32、 33、34之第二連接部313、323、333、343相對應。 其中一輸出接腳35A貫穿該第一、第三導電環片31、 33之第一連接部312、332,使該第一第三導電環片^、 33以並聯方式相接;另—輸出接腳35B貫穿該第二、第四 導电%片32、34之第一連接部322、342,使該第二第 四導電環片32、34亦以並聯方式相接;該定位片36則貫 導電環片31、32、33、34之第二連接部313、323、 343,使該第…第三導電環片31、33與該第二 '第 四導電環片32、34之間再以串聯方式相接。 上述變壓态1的二次側繞組3〇㈣組合各導電環片 33 34所形成之可承受大電流的鋼片繞組之設計, M436918 除了可減少大電流於二次側繞組30產生的鋼損、提高電流 傳導效率之外,由於該第一、第二導電環片31、32係採交 錯式排列’故還可減少產生雜散電容及電感的現象,提高 .電流轉換效率。同時,因為該變壓器彳係以三明治繞法做 設計,將兩一次側繞組20設於該二次側繞組3〇的兩側, 故可將該兩一次側繞組20直接繞設在該鐵芯1〇之磁軸n 上’不需要使用線架來固定該兩一次側繞組2〇。更值得一 提的是,該二次側繞組30之各導電銅片31、32、33、料 • 還兼具有散熱的功能,能夠協助排散該變壓器i内部所產 生廢熱。 進一步參見圖4所示,本創作之全橋直流轉換器4〇包 括一電路板41’以及組設於該電路板41上的一前述之變壓 器1、一電晶體開關組42、一電感43與二輸出整流組44。 該變壓器1之一次側繞組20的端部與電路板41上所 設的電路以及該電晶體開關組42形成電連接,配合該電路 板41上電路的配置,可讓該兩一次側繞組2〇形成相互並 Φ 聯或串聯。 該電感43設於該變壓器1的旁側,該電感43具有一 鐵芯431,該變壓器1之二次側繞組3〇的第三、第四導電 環片33、34的延伸部334、344貫穿該電感43之鐵芯431, 形成該電感43之繞組結構,使該電感43與變壓器j得以 最短路徑相互連接,且該第三導電環片33之延伸部334的 端部更連接至該全橋直流轉換器40的電壓輸出端,俾減少 該電感43與變壓器1在該電路板41上所佔用的空間,以 縮小該全橋直流轉換器40的尺寸,或者增加該電路板41 9 M436918 上可用來設置其他電子元件的空間β 該二輸出整流組44分別設於該電感43的兩旁,且分 別與該變壓器1之輸出接腳35Α、35Β電連接》每一輸出 整流組44包含一導電片441與複數金屬氧化物半導體場效 電晶體(Metal-〇xide_Semiconductor Field-Effect TransistcK’ MOSFET) 442。該導電片441直立設置於該電 路板41上’並與相對應的輸出接腳35A、mb電連接。該 MOSFET 442設置於該導電片441之兩相對側面上如此 左右對稱的設計,可使所需要的導電片44】長度縮到最短。 又,該導電片441帶有極性,該變壓器】之二次側繞組3〇 的輸出接腳35A、35B經由該導電片441連接至該m〇sfet 442的汲極。 上述輸出整流組44中,由於該MOSFET 442係經由該 導電片441以最短路徑連接至該變壓器彳,故可減少電流在 傳導過程t所造成的損失。再者,該導電# 441還可協助 排散該MQSFET 442在運作過程中所產生的熱能、降低該 MOSFET 442 的溫度。 以上所述僅是本創作的較佳實施例,並非對本創作作 任何形式上的限制’雖然本創作已以較佳實施例揭露如 亡,然而並非用以限定本創作,任何熟悉本專業的技術人 貝,在未脫離本創作技術方案的範圍内,依據本創 :實質對以上實施例所作的任何簡單修改 '等同變化轉 飾,均仍屬於本創作技術方案的範圍内。 ^ 【圖式簡單說明】 圖 為本創作之變壓器的立體外觀圖 10 M436918 圖2為本創作之變壓器的部分元件立體分解圖。 圖3為本創作之變壓器的側試剖面圖。 圖4為本創作之全橋直流轉換器的立體外觀圖。 圖5為一全橋相移1L架構的電路圖。 【主要元件符號說明】The secondary winding 30 includes a plurality of first conductive ring segments 31, a plurality of second conductive wires W32, a second conductive ring segments 33', a fourth conductive ring segments %, two output pins 35A, 35B and a positioning tab 36. The first conductive ring 31盥筮& is arranged in a staggered manner with the first conductive ring piece 32. The third conductive ring piece 33 is disposed in the middle and has two adjacent first conductive ring pieces 31 and the first one. Between the conductive strips 32, the fourth conductive ring piece 34 is disposed between the third conductive ring piece 33 and the adjacent first conductive ring piece 31. Each of the conductive ring pieces 31, 32, 33 3, 34 has an annular sleeve portion 311 '321, 331, 341, and the sleeve is η 菩 菩 4 4 31 1 , 321 , 331 , 341 ring M436918 around the core The magnetic shaft 11 of the 10, the two ends of the socket portions 311, 321, 331, 341 extend toward the side of the conductive ring pieces 31, 32, 33, 34, respectively, and a first connecting portion 312, 322 ' 332, 342 and a second connecting portion 313, 323, 333, 343, and further, an extension portion 334 is further formed at an end of the second connecting portions 333, 343 of the third and fourth conductive ring pieces 33, 34. The end portion of the extending portion 344 of the fourth conductive ring piece 34 and the extending portion 334 of the third conductive ring piece 33 are fixed to each other. In the specific embodiment of the present invention, the extension portion 334 of the third conductive ring piece 33 is L-shaped, and a buckle hole 335 is formed at the f-fold, and the end of the extension portion 344 of the fourth conductive ring piece 34 is formed. A latching protrusion 345 is further protruded from the latching portion 345. The latching protrusion 345 is fastened into the latching hole 335. Referring to FIG. 3, the first connecting portions 312 and 332 of the first and third conductive ring pieces 31 and 33 correspond to the first connecting portions 322 and 342 of the second and fourth conductive ring pieces 32 and 34. Correspondingly, the second connecting portions 313, 323, 333, 343 of the respective conductive ring pieces 31, 32, 33, 34 correspond to each other. One of the output pins 35A extends through the first connecting portions 312 and 332 of the first and third conductive ring pieces 31 and 33, so that the first and third conductive ring pieces ^, 33 are connected in parallel; The leg 35B extends through the first connecting portions 322 and 342 of the second and fourth conductive % sheets 32 and 34, so that the second and fourth conductive ring sheets 32 and 34 are also connected in parallel; the positioning piece 36 is continuous The second connecting portions 313, 323, 343 of the conductive ring pieces 31, 32, 33, 34 are arranged between the third conductive ring pieces 31, 33 and the second 'fourth conductive ring pieces 32, 34 Connected in series. The secondary winding 3〇(4) of the above-mentioned transformed state 1 combines the design of the steel sheet winding formed by each conductive ring piece 33 34 to withstand a large current, and the M436918 can reduce the steel loss generated by the large current in the secondary side winding 30. In addition to improving the current conduction efficiency, since the first and second conductive ring pieces 31 and 32 are arranged in a staggered arrangement, the phenomenon of generating stray capacitance and inductance can be reduced, and the current conversion efficiency can be improved. At the same time, since the transformer is designed by the sandwich winding method, the two primary windings 20 are disposed on both sides of the secondary winding 3〇, so that the two primary windings 20 can be directly wound around the core 1 On the magnetic axis n of the ', it is not necessary to use a wire frame to fix the two primary windings 2〇. It is more worth mentioning that the conductive copper sheets 31, 32, 33 and the material of the secondary winding 30 also have the function of dissipating heat, which can help dissipate the waste heat generated inside the transformer i. Referring to FIG. 4, the full-bridge DC converter 4 of the present invention includes a circuit board 41' and a transformer 1 , a transistor switch group 42 , an inductor 43 and a set of the circuit board 41 . Two output rectifier groups 44. The end of the primary winding 20 of the transformer 1 is electrically connected to the circuit provided on the circuit board 41 and the transistor switch group 42. With the arrangement of the circuit on the circuit board 41, the two primary windings can be arranged. Form each other and Φ or in series. The inductor 43 is disposed on the side of the transformer 1. The inductor 43 has an iron core 431. The extensions 334 and 344 of the third and fourth conductive ring pieces 33 and 34 of the secondary winding 3〇 of the transformer 1 are penetrated. The core 431 of the inductor 43 forms a winding structure of the inductor 43, such that the inductor 43 and the transformer j are connected to each other with the shortest path, and the end of the extension 334 of the third conductive ring 33 is further connected to the full bridge. The voltage output of the DC converter 40 reduces the space occupied by the inductor 43 and the transformer 1 on the circuit board 41 to reduce the size of the full bridge DC converter 40, or to increase the available on the circuit board 41 9 M436918 The space of the other electronic components is set. The two output rectifying groups 44 are respectively disposed on both sides of the inductor 43 and electrically connected to the output pins 35 Α and 35 该 of the transformer 1 respectively. Each output rectifying group 44 includes a conductive sheet 441. And a metal oxide semiconductor field effect transistor (Metal-〇xide_Semiconductor Field-Effect TransistcK' MOSFET) 442. The conductive sheet 441 is erected on the circuit board 41 and electrically connected to the corresponding output pins 35A, mb. The MOSFET 442 is disposed on the opposite sides of the conductive sheet 441 so as to be bilaterally symmetrical, so that the length of the required conductive sheet 44 is minimized. Further, the conductive sheet 441 has a polarity, and the output pins 35A, 35B of the secondary winding 3A of the transformer are connected to the drain of the m〇sfet 442 via the conductive sheet 441. In the output rectification group 44, since the MOSFET 442 is connected to the transformer 以 via the conductive sheet 441 in the shortest path, the loss caused by the current in the conduction process t can be reduced. Moreover, the conductive #441 can also assist in dissipating the thermal energy generated by the MQSFET 442 during operation and lowering the temperature of the MOSFET 442. The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Although the present invention has been disclosed in the preferred embodiment, it is not intended to limit the present invention, and any technique familiar to the art. Renbei, in the scope of this creative technical solution, according to the original: any simple modification of the above embodiment, the equivalent change of the transformation, are still within the scope of this creative technical solution. ^ [Simple diagram of the diagram] Figure 3 is a three-dimensional appearance of the transformer of the creation 10 M436918 Figure 2 is an exploded perspective view of some components of the transformer. Figure 3 is a side cross-sectional view of the transformer of the present invention. Figure 4 is a perspective view of the full bridge DC converter of the present invention. Figure 5 is a circuit diagram of a full bridge phase shift 1L architecture. [Main component symbol description]

1 變壓器 10 鐵芯 11 磁軸 20 一次側繞組 30 二次側繞組 31 第一導電環片 311 套接部 312 第一連接部 313 第二連接部 32 第二導電環片 322 第一連接部 323 第二連接部 33 第三導電環片 332 第一連接部 333 第二連接部 334 延伸部 335 扣持孔 34 第四導電環片 342 第一連接部 343 第二連接部 344 延伸部 345 扣持凸部 35A 、35B輸出接腳 36 定位片 40 全橋直流轉換器 41 電路板 42 電晶體開關組 43 電感 431 鐵芯 44 輸出整流組 441 導電片 442 金屬氧化物半導體場效電晶體 Tm 主變壓器 Lo 輸出電感 111 Transformer 10 Iron core 11 Magnetic shaft 20 Primary side winding 30 Secondary side winding 31 First conductive ring piece 311 Socket portion 312 First connecting portion 313 Second connecting portion 32 Second conductive ring piece 322 First connecting portion 323 Second connecting portion 33 third conductive ring piece 332 first connecting portion 333 second connecting portion 334 extending portion 335 holding hole 34 fourth conductive ring piece 342 first connecting portion 343 second connecting portion 344 extending portion 345 holding convex portion 35A, 35B output pin 36 Positioning plate 40 Full-bridge DC converter 41 Circuit board 42 Transistor switch group 43 Inductor 431 Core 44 Output rectifier group 441 Conductive sheet 442 Metal oxide semiconductor field effect transistor Tm Main transformer Lo Output inductor 11

Claims (1)

M436918 六、申請專利範圍: 1 ·種大功率變壓器,其包括二鐵芯、兩一次側繞組與 一二次側繞組’其中: 每—鐵怒上突伸有一磁軸,兩鐵芯之磁軸的端部對應 相接; 該兩一次側繞組以铜線分別繞設於該二鐵芯之磁軸 上; 該一次側繞組套設於該鐵芯之磁轴上,且位於該兩一 -堯、’且之間,該二次侧繞組包含複數第一導電環片 '複 數第一導電ί衣片、—第三導電環片、一第四導電環片、二 輸出接腳與一定位片,該第_導電環片與第二導電環片交 :排列没置’豸第三導電環片設於其中兩相鄰的第一導電 1與第一導電環片之間’ 1亥第四導電環片設於該第三導 電環片和相鄰的繁_ it φ ^ 第一導電壌片之間,每一導電環片具有一 衣形的套接部,該套接部環繞該鐵芯之磁#,套接部的兩 =分別朝該導電環片的旁側延伸成型有平行並列的-第一 連:部與-第二連接部,又’該第三、第四導電環片之第 =部的端部處進_步延伸成型有一延伸部,該第四導 电壤片之延伸部的端部盥 垃甘a 峋丨與該第二導電環片之延伸部相互固 、、中-輸出接腳貫穿該第一、第三導電環片之 接部,另一輸出接腳貫穿 接部,該定位片貫穿…、第四導電環片之第-連 2…:導電環片之第二連接部。 如甲凊專利範圍 前述_吹#丨@ έ 項所述之大功率變壓器,其中, 刖述一 _人側繞組之第= τ 彎折虛㈣'古 —導電環片的延伸部係I L形,且在 着折處形成有一扣持孔,該 在 導電環片之延伸部的端部 12 M436918 犬伸有一扣持凸部’該扣持凸部扣接於該扣持孔中。 3.—種具有如申請專利範圍第1或2項所述之大功率變 壓器的全橋直流轉換器’其包括一電路板,以及組設於該 電路板上的一前述之變壓器、一電晶體開關組、一電感與 二輸出整流組,其中: 該變壓器之一次側繞組的端部與電路板上所設的電路 以及該電晶體開關組形成電連接; 該電感設於該變壓器的旁側,該電感具有一鐵芯,該 籲變壓器之二次側繞組的第三、第四導電環片的延伸部貫穿 該電感之鐵芯,形成該電感之繞組結構; 該二輸出整流組分別設於該電感的兩旁,且分別與該 變壓器之輸出接腳電連接。 4·如申請專利範圍第3項所述之全橋直流轉換器,其 中’每一輸出整流組包含一導電片與複數金屬氧化物半導 體% 效電晶體(Metal-Oxide-Semiconductor Field-Effect Transistor,MOSFET),該導電片直立設置於該電路板上, 籲 並與相對應的輸出接腳電連接’該MOSFET設置於該導電 • 片之兩相對側面上。 七、圖式:(如次頁) 13M436918 VI. Scope of application: 1 · A high-power transformer consisting of two iron cores, two primary windings and one secondary winding 'where: each of the iron angers has a magnetic shaft protruding from it, and the magnetic axes of the two cores The ends of the two ends are respectively wound on the magnetic shaft of the two cores by copper wires; the primary winding is sleeved on the magnetic axis of the iron core, and the two-side windings are located And [between, the secondary winding comprises a plurality of first conductive ring sheets] a plurality of first conductive LY pieces, a third conductive ring piece, a fourth conductive ring piece, two output pins and a positioning piece, The first conductive ring piece and the second conductive ring piece intersect: the arrangement is not disposed. The third conductive ring piece is disposed between the two adjacent first conductive 1 and the first conductive ring piece. The sheet is disposed between the third conductive ring piece and the adjacent first φ ^ φ ^ first conductive cymbal piece, each conductive ring piece has a garment-shaped sleeve portion, and the sleeve portion surrounds the magnetic core of the iron core #, Two of the sockets are respectively formed parallel to the side of the conductive ring piece and are parallel-parallel-first connection: part and - The second connecting portion, and the end portion of the third portion of the third and fourth conductive ring pieces are extended to form an extending portion, and the end portion of the extending portion of the fourth conductive strip is 盥 甘 a 峋And the extension portion of the second conductive ring piece is fixed to each other, the middle-output pin penetrates the joint portion of the first and third conductive ring pieces, and the other output pin penetrates the joint portion, and the positioning piece penetrates through the ... The first connection of the four conductive ring sheets: the second connection portion of the conductive ring piece. For example, the high-power transformer described in the above-mentioned _ blowing #丨@ έ item, wherein, the _ human side winding of the first = τ bending virtual (four) 'ancient - conductive ring piece extension is IL-shaped, And a fastening hole is formed in the folding portion, and the end portion 12 M436918 of the extending portion of the conductive ring piece has a fastening protrusion portion. The fastening protrusion portion is fastened in the fastening hole. 3. A full-bridge DC converter having a high-power transformer as described in claim 1 or 2, comprising a circuit board, and a transformer, a transistor, disposed on the circuit board a switch group, an inductor and a two-output rectifier group, wherein: an end of the primary winding of the transformer is electrically connected to a circuit provided on the circuit board and the transistor switch group; the inductor is disposed at a side of the transformer The inductor has an iron core, and an extension of the third and fourth conductive ring segments of the secondary winding of the transformer is inserted through the core of the inductor to form a winding structure of the inductor; the two output rectifier groups are respectively disposed on the Both sides of the inductor are electrically connected to the output pins of the transformer. 4. The full-bridge DC converter according to claim 3, wherein 'each output rectifier group comprises a conductive sheet and a plurality of metal oxide semiconductor field-effect transistors (Metal-Oxide-Semiconductor Field-Effect Transistor, MOSFET), the conductive sheet is erected on the circuit board, and is electrically connected to the corresponding output pin. The MOSFET is disposed on two opposite sides of the conductive sheet. Seven, the pattern: (such as the next page) 13
TW100223255U 2011-12-09 2011-12-09 High power transformer and full-bridge converter using the same TWM436918U (en)

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