TWM435780U - Plastic part embedded with antenna - Google Patents
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- TWM435780U TWM435780U TW101206066U TW101206066U TWM435780U TW M435780 U TWM435780 U TW M435780U TW 101206066 U TW101206066 U TW 101206066U TW 101206066 U TW101206066 U TW 101206066U TW M435780 U TWM435780 U TW M435780U
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Description
M4J5780 五、新型說明·· 【新型所屬之技術領域】 本新型是有關於一種内埋天線之塑膠件。 【先前技術】 =線疋無線通訊產品的重要元件,而天線的設置位置 广、固疋方式更疋決定無線通訊產品優劣的重要因素。無線 鲁通汛效能取決於天線是否設置在產品的最佳位置,其中牽 涉的層面包含與訊號傳送端或接收端的距離與通過電磁 干擾測试(Electromagnetic Disturbance,EMI Test)的能 力。此外,天線的固定方式對於無線通訊品質的穩定性影 響顯著。現有電子產品外殼之塑膠件為縮小產品尺寸與避 免產品外型突兀,於其外觀面上製作天線,其作法係先利 用雷射方式製作出天線金屬線路於塑膠件外觀面後,進行 漆料之塗布與洪烤以覆盍於天線金屬線路與塑膠件外觀 • 面上。 然而,塑膠件外觀面上所形成之漆層相對天線金屬線 路之距離有限’導致塑膠件外觀面上會突現出天線金屬線 路之輪廓。如此一來,不僅使塑膠件上之天線金屬線路不M4J5780 V. New description ·· 【New technology field】 This new type is about a plastic piece with embedded antenna. [Prior technology] = important components of wireless communication products, and the wide position of the antenna and the solid-state method are more important factors in determining the advantages and disadvantages of wireless communication products. The performance of the wireless Lutong 取决于 depends on whether the antenna is placed in the best position of the product, and the level involved includes the distance from the signal transmitting end or receiving end and the ability to pass the Electromagnetic Disturbance (EMI Test). In addition, the way the antenna is fixed has a significant impact on the stability of wireless communication quality. In order to reduce the size of the product and avoid the appearance of the product, the plastic parts of the existing electronic product casing are made on the outer surface of the electronic product. The method is to use the laser method to make the antenna metal line on the appearance surface of the plastic part, and then carry out the paint. Coated and baked to cover the antenna metal circuit and the appearance of the plastic part. However, the distance between the lacquer layer formed on the outer surface of the plastic part and the antenna metal line is limited, resulting in the outline of the antenna metal line protruding from the appearance of the plastic part. In this way, not only the antenna metal line on the plastic part is not
易通過電磁干擾測試(Electromagnetic Disturbance,EMIEasy to pass electromagnetic interference test (Electromagnetic Disturbance, EMI
Test) ’表面只有漆層覆蓋的天線金屬線路容易因外觀受損 而失效。 因此,如何提升天線的效能並且兼顧通過電磁干擾測 試的能力與無線通訊品質的穩定性,是本新型欲進一步解 決的重點。 4 M435780 【新型内容】 本新型之一態樣是在提供一種内埋天線之塑谬件,用 以解決以上先前技術所遭遇到的問題。 根據本新型之一實施方式,一種内埋天線之塑膠件包 * 含塑膠體與天線金屬線路。天線金屬線路内嵌並密合於塑 膠體内。塑膠體包含相對之外表面與内表面。天線金屬線 籲路包含天線本體與訊號饋入部。其中,訊號饋入部自天線 本體伸出且外露於内表面。天線本體與外表面之距離小於 天線本體與内表面之距離。 ☆,本新型一或多個實施方式中,上述之天線本體具有 沣凸高度,浮凸之方向自内表面朝向外表面,天線本體與 外表面之間的距離大於浮凸高度。 、 ^本新型一或多個實施方式中,上述之内埋天線之塑 ,牛更包含漆層,此漆層塗布於外表面。Test) The antenna metal line covered by the lacquer layer is likely to fail due to damage to the appearance. Therefore, how to improve the performance of the antenna and the ability to pass the electromagnetic interference test and the stability of the wireless communication quality is the focus of the present invention. 4 M435780 [New content] One aspect of the present invention is to provide a plastic component with an embedded antenna to solve the problems encountered in the prior art. According to an embodiment of the present invention, a plastic package for embedding an antenna * includes a plastic body and an antenna metal line. The antenna metal lines are embedded and adhered to the plastic body. The plastic body contains opposite outer and inner surfaces. The antenna wire includes an antenna body and a signal feed portion. The signal feeding portion protrudes from the antenna body and is exposed on the inner surface. The distance between the antenna body and the outer surface is smaller than the distance between the antenna body and the inner surface. ☆ In one or more embodiments of the present invention, the antenna body has a convex height, and the direction of the relief is from the inner surface toward the outer surface, and the distance between the antenna body and the outer surface is greater than the height of the relief. In one or more embodiments of the present invention, the embedded antenna of the above-mentioned antenna further includes a lacquer layer, and the lacquer layer is coated on the outer surface.
含塑膠内殼、天線金屬線 —外表面、第二外表面、 孔。筮-认* r “ 孔。第二外表面-一 外表面相對。第 表面相鄰。貫穿孔貫通第一 ,万式,一種内埋天線之塑膠件包 路與塑膠外殼。塑膠内殼包含第 第一内表面、第二内表面與貫穿Contains plastic inner casing, antenna wire - outer surface, second outer surface, hole.筮- acknowledged * r "hole. The second outer surface - an outer surface is opposite. The first surface is adjacent. The through hole penetrates the first, 10,000, a plastic part of the embedded antenna and the plastic casing. The plastic inner casing contains the first First inner surface, second inner surface and through
面相鄰。第一内表面與該第— 第一外表面相對並且與第一内 外表面與第一内表面。天線金Face adjacent. The first inner surface is opposite the first first outer surface and the first inner and outer surfaces and the first inner surface. Antenna gold
V ==於第一外表面與第二外表面上。天線金屬線路 ^ 2線本體與訊號饋人部。訊號饋人部自天線本體二 屬線路、第-外表面鱼第表包覆天線金 度小於塑膠内殼之厚度卜表面上。其中塑膠外殼之厚 人根據本新型之—實施方式,一種内埋天線之塑膠 3塑膠外殼、天線金屬線路與_内殼 二卜觀面:第:外觀面、第—⑽面與第二内構面If 對硯Ϊ與外硯面相鄰。第一内構面與第-外觀面相 2。弟二内構面與第二外觀面相對並且與第一内構面相 天線金屬線路設置於第一内構面與第二内構面上。天 :金屬線路包含天線本體與訊號饋入部。訊號饋入部延伸 體。塑膠内殼包含貫穿孔。其中塑膠内殼密合於 邻外ΐϊ路、第一内構面以及第二内構面上。訊號饋人 ^外路於貝穿孔位置。_外殼的厚度小於塑膠内殼 度。 在本新型一或多個實施方式令,上述之天線本體具有 汗凸局度,塑膠外殼的厚度大於浮凸高度。 从在本新型或多個貫施方式中’上述之内埋天線之塑 ,件更包含漆層,此漆層塗布於塑膠外殼。 平坦^新型一或多個實施方式中,上述之塑膠外殼具有 新型一或多個實施方式中’上述之塑膠外殼具有 本新型上述之實施方式透過結構上的改良,使内埋之 6 M435780 天線受到塑膠保護與固定,且不致距離包覆此天線之塑膠 件之外表面(或外觀面)過近,於提升天線的效能之外兼顧 通過電磁干擾測試的能力與無線通訊品質的穩定性。 【實施方式】 以下將以圖式揭露本新型之複數個實施方式,為明確 說明起見,許多實務上的細節將在以下敘述中一併說明。 然而,應暸解到,這些實務上的細節不應用以限制本新 _型。也就是說,在本新型部分實施方式中,這些實務上的 細節是非必要的。此外,為簡化圖式起見,一些習知慣用 的結構與元件在圖式中將以簡單示意的方式繪示之。 第1圖繪示依照本新型之内埋天線之塑膠件之一實 施方式的上視圖。第2圖繪示沿著第1圖之線段2的剖面 圖。如圖所示,一種内埋天線之塑膠件100包含塑膠體 120與天線金屬線路140。天線金屬線路140内嵌並密合 於塑膠體120内。塑膠體120包含相對之外表面122與内 籲表面124。天線金屬線路140包含天線本體145與訊號饋 入部150。其中,訊號饋入部150自天線本體145伸出且 外露於内表面124。天線本體145與外表面122之距離dl “ 小於天線本體145與内表面124之距離d2。 -本文使用之詞彙「内嵌並密合」係指天線金屬線路 140放置於塑膠體120模具之模腔内,藉由某種射出成型 之方式,使受熱液化之熱塑性塑料填滿模腔,以充分地包 覆天線金屬線路140,其中冷卻後之熱塑性塑料形成塑膠 體120並且與天線金屬線路140無接縫地共同融合為上述 7 M435780 之内埋天線之塑膠件100。 具體而言,天線金屬線路140内嵌並密合於塑膠體 120内提供天線金屬線路140穩定的固定方式,這使得天 線金屬線路140與塑膠體120的相對位置保持恆定。同 時’天線金屬線路140的外型構造也受到完整的保護。舉 例來說,針對滾動測試(R〇1Ungtest)、振動測試(Vibrati〇n test)與落下測試(Dr〇p test)而言,内埋天線之塑膠件1加 由於結構上具有較高的抗衡能力,故較能夠維持天線欵能 鲁的穩定性。 上述之塑膠體120可為任何能夠提供天線金屬線路 内敢並农合的塑膠成品’其製法可包含,但不限於··塑腺 射出(Plastic injection)、二次射出(Double injecti〇n)、埋入 射出(Insert molding)或上述之任意組合。應了解到,以上 所舉僅為例示,並非用以限制本新型,本新型所屬技術領 域中具有通常知識者’應視實際需要彈性選擇塑膠體12〇 的製法。 鲁 具體來說’天線金屬線路140之配置可以是直接放置 已製成之天線金屬線路140於塑膠體12〇内,例如放置天 線銅箔於塑膠體120之模具内進行埋入射出或雙料射出 *之製程。應了解到,以上所舉僅為例示,並非用以限制本 .新型,本新型所屬技術領域中具有通常知識者,應視實際 需要彈性選擇天線金屬線路14 0之配置方式。 ' 在本實施方式中,訊號鎖入部150自天線本體145伸 出且外露於内表面124,使訊號饋入部ι5〇可以電性連接 電子裝置’例如:主機板’然而本新型不限於此例。 M435780 此外’為了讓天線的效能最佳化,必須設法縮短天線 ,屬線路140與外界之訊號傳送端或接收端的距離。也就 是說’需要縮短天線金屬線路14G與外表面122之距離。 在本實施方式中,天線本體145與外表面122之距離^ 小於天線本體145與内表面124之距離d2。舉例來說, 縮減歸⑴20位於天線本體145與外表面122之間的局 部厚度。惟需注意由於射出成型時受熱液化之敛塑性塑料 流經塑雜12G模具之模腔中之局部厚度縮減處的流動 性比較差,因此塑膠體120之局部厚度縮減量應以不影響 塑膠體120之射出成形的良率為前提。外表面122可為平 坦表面。 在本新型一或多個實施方式中,上述之天線本體145 具有洋凸高度Η。浮凸之方向自内表面124朝向外表面 122。天線本體145的浮凸導因於天線銅箔本身撓曲所形 成之浮凸。然而此浮凸未穿透塑膠體12〇至外表面122, 故此天線金屬線路140較易通過電磁干擾測試。 第3圖繪示依照本新型之内埋天線之塑膠件之另一 實施方式沿著第1圖之線段2的剖面圖。其剖面位置與第 2圖相同。如圖所示,基於產品外觀考量,上述之内埋天 線之塑膠件1〇〇更包含漆層200,此漆層200塗布於外表 面122,所使用的漆料可以是消光漆、亮光漆、皮革漆或 上述任意之組合。 第4圖繪示依照本新型之内埋天線之塑膠件之一再 實施方式沿著第1圖之線段2的剖面圖。其剖面位置與第 2圖相同。如圖所示’基於產品外觀考量,上述之外表面 9 M435780 =2具有浮雕圖案。然而本圖僅為例示,本新型之浮雕圖 案不限於此。此㈣之圖封以預先由模 具決定,或是在外表面122上崎如雷㈣料成製程之板V == on the first outer surface and the second outer surface. Antenna metal line ^ 2-wire body and signal feeder. The signal feeding part is on the surface of the second main line of the antenna body, and the surface of the outer surface of the fish is less than the thickness of the plastic inner shell. According to the novel embodiment of the present invention, a plastic 3 plastic casing, an antenna metal circuit and an inner casing of a buried antenna are provided: a design surface, a (10) plane and a second internal structure. Face If is opposite to the outer face. The first inner facet is in phase with the first face. The inner inner surface of the second inner surface is opposite to the second inner surface and is opposite to the first inner surface. The antenna metal lines are disposed on the first inner surface and the second inner surface. Day: The metal line contains the antenna body and the signal feed. The signal feeds into the extension. The plastic inner casing contains through holes. The inner plastic shell is closely attached to the adjacent outer road, the first inner surface and the second inner surface. Signal feeds ^ External roads in the bay perforation position. _The thickness of the outer casing is less than the inner shell of the plastic. In one or more embodiments of the present invention, the antenna body has a sweat convexity, and the thickness of the plastic outer casing is greater than the embossed height. From the plastic or the embedded antenna of the above-mentioned one or more embodiments, the component further comprises a lacquer layer which is applied to the plastic casing. In one or more embodiments, the plastic housing has the novel one or more embodiments. The plastic housing has the improved transmission structure of the above-described embodiment, so that the embedded 6 M435780 antenna is subjected to The plastic is protected and fixed, and the surface (or appearance) of the plastic part covering the antenna is not too close, and the performance of the electromagnetic interference test and the stability of the wireless communication quality are considered in addition to the performance of the antenna. [Embodiment] The embodiments of the present invention are disclosed in the following drawings. For the sake of clarity, a number of practical details will be described in the following description. However, it should be understood that these practical details are not applied to limit this new type. That is to say, in some embodiments of the present invention, these practical details are not necessary. In addition, some of the conventional structures and elements are shown in the drawings in a simplified schematic representation. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a top plan view showing one embodiment of a plastic member of a buried antenna in accordance with the present invention. Fig. 2 is a cross-sectional view along line 2 of Fig. 1. As shown, a plastic component 100 with an embedded antenna includes a plastic body 120 and an antenna metal line 140. The antenna metal line 140 is embedded and adhered to the plastic body 120. The plastic body 120 includes an opposing outer surface 122 and an inner surface 124. The antenna metal line 140 includes an antenna body 145 and a signal feed portion 150. The signal feeding portion 150 protrudes from the antenna body 145 and is exposed on the inner surface 124. The distance d1 between the antenna body 145 and the outer surface 122 is "less than the distance d2 between the antenna body 145 and the inner surface 124. - The term "embedded and tightly" as used herein means that the antenna metal line 140 is placed in the cavity of the plastic body 120 mold. The thermoplastic liquefied thermoplastic fills the cavity by a certain injection molding method to fully cover the antenna metal line 140, wherein the cooled thermoplastic forms the plastic body 120 and is not connected to the antenna metal line 140. The seams are fused together into the plastic piece 100 of the embedded antenna of the above 7 M435780. Specifically, the antenna metal line 140 is embedded and adhered to the plastic body 120 to provide a stable fixing manner of the antenna metal line 140, which keeps the relative position of the antenna metal line 140 and the plastic body 120 constant. At the same time, the external configuration of the antenna metal line 140 is also fully protected. For example, for the rolling test (R〇1Ungtest), the vibration test (Vibrati〇n test) and the drop test (Dr〇p test), the plastic part 1 of the embedded antenna has a higher structural resistance. Therefore, it is more able to maintain the stability of the antenna. The above-mentioned plastic body 120 can be any plastic product capable of providing the antenna metal circuit and can be combined with the agricultural product. The preparation method can include, but is not limited to, plastic injection, double injection (Double injecti〇n), Insert molding or any combination of the above. It should be understood that the above description is merely illustrative and is not intended to limit the present invention. The method of the present invention is to have a method of elastically selecting the plastic body 12〇 according to actual needs. Specifically, the configuration of the antenna metal line 140 may directly place the prepared antenna metal line 140 in the plastic body 12, for example, placing the antenna copper foil in the mold of the plastic body 120 for burying or double injection* Process. It should be understood that the above description is merely illustrative and is not intended to limit the present invention. Those having ordinary knowledge in the technical field of the present invention should flexibly select the configuration of the antenna metal line 140 according to actual needs. In the present embodiment, the signal locking portion 150 protrudes from the antenna body 145 and is exposed on the inner surface 124, so that the signal feeding portion ι5〇 can be electrically connected to the electronic device, for example, the motherboard. However, the present invention is not limited to this example. M435780 In addition, in order to optimize the performance of the antenna, it is necessary to try to shorten the antenna, which is the distance between the line 140 and the signal transmitting or receiving end of the outside world. That is to say, it is necessary to shorten the distance between the antenna metal line 14G and the outer surface 122. In the present embodiment, the distance between the antenna body 145 and the outer surface 122 is smaller than the distance d2 between the antenna body 145 and the inner surface 124. For example, the reduction (1) 20 is located at a local thickness between the antenna body 145 and the outer surface 122. However, it should be noted that the local thickness reduction in the cavity of the plastic 12G mold due to the liquefaction of the plastic liquefaction during injection molding is relatively poor, so the partial thickness reduction of the plastic body 120 should not affect the plastic body 120. The yield of injection molding is a prerequisite. Outer surface 122 can be a flat surface. In one or more embodiments of the present invention, the antenna body 145 described above has a convex height Η. The direction of the relief extends from the inner surface 124 toward the outer surface 122. The embossing of the antenna body 145 is caused by the deflection of the antenna copper foil itself. However, the embossing does not penetrate the plastic body 12 to the outer surface 122, so the antenna metal line 140 is relatively easy to pass the electromagnetic interference test. Fig. 3 is a cross-sectional view along line 2 of Fig. 1 showing another embodiment of the plastic member of the embedded antenna according to the present invention. The cross-sectional position is the same as in Figure 2. As shown in the figure, based on the appearance of the product, the plastic component 1 of the buried antenna further includes a lacquer layer 200, and the lacquer layer 200 is applied to the outer surface 122, and the lacquer used may be a matt lacquer or a varnish. Leather paint or any combination of the above. Fig. 4 is a cross-sectional view along line 2 of Fig. 1 showing a further embodiment of a plastic member of the embedded antenna according to the present invention. The cross-sectional position is the same as in Figure 2. As shown in the figure below, the outer surface 9 M435780 = 2 has an embossed pattern based on product appearance considerations. However, this drawing is merely an illustration, and the embossed pattern of the present invention is not limited thereto. The seal of the (4) is determined in advance by the mold, or is on the outer surface 122.
第5圖纟tTF㈣本㈣之⑽天線之歸件之另一 實施方式的上視圖。第6A圖至第6C圖依照第5圖之實 施方式之生產流輯示沿㈣5圖之線段6的剖面圖。如 圖所示’—種内埋天線之塑膠件100 &含塑缪内殼160、 天線金屬線路140與塑膠外殼18〇。塑穋内殼⑽包含 -外表面162、第二外表面164、第—内表面166、第二 内表面!68與貫穿孔170。第二外表面164與第一外表面 162相鄰。第一内表面166與該第一外表面162相對。第 二内表面⑽與第二外表面相對164並且與第一内表面 166相鄰。貫穿孔17〇貫通第一外表面162與第一内表面 166。天線金屬線路14〇設置於第一外表面162與第二外 表面164上。天線金屬線路14〇包含天線本體145與訊號 饋入部150。訊號饋入部15〇自天線本體145沿貫穿孔1几 伸出且外露於第一内表自162。塑膠外豸18〇密合包覆天 線金屬線路140、第一外表面162與第二外表面164上。 其中塑膠外殼180之厚度d3小於塑膠内殼16〇之厚度 本文使用之詞彙「密合包覆」係指天線金屬線路14〇 與塑膠内殼160放置於塑膠外殼18〇模具之模腔内,藉由 某種射出成型之方式,使受熱液化之熱塑性塑料填滿模 腔,以充分地包覆天線金屬線路14〇與塑膠内殼16〇,其 中冷卻後之熱塑性塑料形成塑膠外殼18〇並且盥天線^ 屬線路140以及塑膠内殼16〇無接縫地共同融合為上述之 M435780 内埋天線之塑膠件100。 本實施方式與前述實施方式的差異在於採用二次射 出成形的製程,以塑膠内殼160與塑膠外殼180取代塑膠 體120。具體而言,經由第一次射出成形,提供塑膠内殼 160 ’如第6A圖所示。 接著,如第6B圖所示,天線金屬線路14〇設置於第 一外表面162與第二外表面164上。在本實施方式中訊 號饋入部150自天線本體145沿著貫穿孔17〇伸出且外露 鲁於第一内表面162,使訊號饋入部15〇可以電性連接電= 裝置,例如:主機板’然而本新型不限於此例。 具體來說,天線金屬線路140可直接長成於塑膠内殼 160之第一外表面162與第二外表面164上,其製法可包 含,但不限於:印刷、燙金、轉印、濺鍍、化鍍、電鍍或 雷射等製程之任意組合。天線金屬線路14〇之配置也可以 是直接放置已製成之天線金屬線路140於塑膠内殼160之 第一外表面162與第二外表面164上,例如放置天線銅箔 籲於塑膠内殼160之第一外表面162與第二外表面ι64上, - 使天線銅箔與塑膠内殼160之組合成為一種半成品。並將 此半成品再放入塑膠外殼180之模具内進行埋入射出之 , 製程。然而,本新型不限於此。 . 在天線金屬線路140的製法為雷射製程之實施態樣 中’塑膠内殼160的材質可為聚碳酸g旨(p〇iyCarb〇nate; PC)、液晶聚合物(Liquid crystal polymer ; LCP)、苯丙醇 胺(Phenylpropanolamine ; PPA)、丙烯腈-苯乙烯-丁二烯 共聚物(Acrylonitrile Butadiene Styrene ; ABS)、聚丙烯 M435780 (Polypropylene ; PP )、對位性聚笨乙烯(Syndi〇tactic polystyrene ·,SPS)、聚對笨二甲酸乙二酯(p〇lyethylene terephthalate ; PET )或聚對苯二甲酸丁二醇醋 (Polybutylece terephthalate ; PBT)或上述任意之組合。 接著,經由再一次射出成形,使得塑膠外殼18〇密合 包覆天,金屬線路140、第一外表面162與第二外表面164 上,,f 6C圖所示。上述圖示之結構提供天線金屬線路 140 t疋的固疋方式,這使得天線金屬線路14〇與塑膠内 殼160以及塑膠外殼180的相對位置保持恆定。同時,天 線金屬線路140的外型構造也受到完整的保護。舉例來 說針對滾動測試、振動測試與落下測試而言’内埋天線 之塑膠件100由於結構上具有較高的抗衡能力,故較能夠 維持天線效能的穩定性。 此外,為了讓天線的效能最佳化’必須設法縮短天線 ,屬線路140與外界之訊號傳送端或接收端的距離。也就 疋說’需要縮減塑膠外殼180的厚度d4。在本實施方式 中’塑膠外殼1δ〇的厚度们小於塑膠内殼16〇的厚度d4。 ,需,意由於射出成型時受熱液化之熱塑性塑料流經塑 膠外设180模具之模腔中之流動性比較差,因此塑膠外殼 18〇的厚度d3應以不影響塑膠外殼180之射出成形的良 率為前提。 在本實施方式中,塑膠外殼180具有外觀面181。此 外觀面181可為平坦表面。 在本新型—或多個實施方式中’上述之天線本體145 有浮凸南度Η。天線本體145浮凸導因於天線金屬線路 12 M435780 3实:二不义’例如電鍍膜厚過厚與雷射雕刻不完全;或 線㈣本身撓曲所形成之浮L這些浮凸 1白40塑膠外殼18❻至外觀面181,故此天線金屬線路 較昜通過電磁干擾測試。Figure 5 is a top view of another embodiment of the return of the (10) antenna of (4). 6A to 6C are cross-sectional views showing the line segment 6 along the line (4) 5 in accordance with the production flow of the embodiment of Fig. 5. As shown in the figure, the plastic piece 100 & of the built-in antenna comprises a plastic inner casing 160, an antenna metal line 140 and a plastic outer casing 18〇. The plastic inner casing (10) includes an outer surface 162, a second outer surface 164, a first inner surface 166, and a second inner surface! 68 and through hole 170. The second outer surface 164 is adjacent to the first outer surface 162. The first inner surface 166 is opposite the first outer surface 162. The second inner surface (10) is opposite the second outer surface 164 and adjacent the first inner surface 166. The through hole 17 is penetrated through the first outer surface 162 and the first inner surface 166. The antenna metal line 14 is disposed on the first outer surface 162 and the second outer surface 164. The antenna metal line 14A includes an antenna body 145 and a signal feed portion 150. The signal feeding portion 15 protrudes from the antenna body 145 along the through hole 1 and is exposed to the first inner surface 162. The plastic outer casing 18 is tightly wrapped around the antenna metal line 140, the first outer surface 162 and the second outer surface 164. The thickness d3 of the plastic outer casing 180 is smaller than the thickness of the plastic inner casing 16 本文. The term "closed coating" means that the antenna metal wire 14 〇 and the plastic inner casing 160 are placed in the cavity of the plastic casing 18 〇 mold. The thermoplastic liquefied thermoplastic fills the cavity by a certain injection molding method to fully cover the antenna metal line 14 and the plastic inner casing 16 , wherein the cooled thermoplastic forms a plastic outer casing 18 盥 and the antenna ^ The line 140 and the plastic inner casing 16 are fused together without joints into the plastic piece 100 of the M435780 embedded antenna described above. The difference between this embodiment and the foregoing embodiment is that the plastic body 120 is replaced with the plastic inner casing 160 and the plastic outer casing 180 by a process of secondary injection molding. Specifically, the plastic inner casing 160' is provided as shown in Fig. 6A via the first injection molding. Next, as shown in Fig. 6B, the antenna metal line 14 is disposed on the first outer surface 162 and the second outer surface 164. In the present embodiment, the signal feeding portion 150 protrudes from the antenna body 145 along the through hole 17 and is exposed to the first inner surface 162, so that the signal feeding portion 15 can be electrically connected to the device, for example, the motherboard. However, the present invention is not limited to this example. Specifically, the antenna metal line 140 can be directly formed on the first outer surface 162 and the second outer surface 164 of the plastic inner casing 160, and the method can be included, but not limited to: printing, bronzing, transfer, sputtering, Any combination of processes such as plating, plating or laser. The antenna metal line 14 can also be disposed directly on the first outer surface 162 and the second outer surface 164 of the plastic inner casing 160. For example, the antenna copper foil is placed on the inner plastic shell 160. The first outer surface 162 and the second outer surface ι64, the combination of the antenna copper foil and the plastic inner casing 160 become a semi-finished product. The semi-finished product is placed in a mold of the plastic casing 180 to be buried and processed. However, the present invention is not limited to this. In the embodiment of the method for manufacturing the antenna metal line 140 as a laser process, the material of the inner plastic shell 160 may be a polycarbonate material (PC) or a liquid crystal polymer (LPP). , Phenylpropanolamine (PPA), Acrylonitrile Butadiene Styrene (ABS), Polypropylene M435780 (Polypropylene; PP), Syndi〇tactic polystyrene · SPS), poly(p-lyethylene terephthalate; PET) or polybutylece terephthalate (PBT) or any combination thereof. Then, by another injection molding, the plastic outer casing 18 is tightly covered, and the metal line 140, the first outer surface 162 and the second outer surface 164 are shown in Fig. 6C. The structure shown above provides a solid state of the antenna metal line 140 t疋, which maintains the relative position of the antenna metal line 14〇 to the plastic inner casing 160 and the plastic outer casing 180 constant. At the same time, the outer configuration of the antenna metal line 140 is also fully protected. For example, for the rolling test, the vibration test and the drop test, the plastic component 100 of the buried antenna is more stable in maintaining the performance of the antenna because of its higher structural resistance. In addition, in order to optimize the performance of the antenna, it is necessary to try to shorten the distance between the line 140 and the signal transmitting or receiving end of the outside. In other words, it is necessary to reduce the thickness d4 of the plastic outer casing 180. In the present embodiment, the thickness of the plastic case 1δ〇 is smaller than the thickness d4 of the inner plastic case 16〇. The need, because the thermoplastic liquefied thermoplastic during injection molding flows through the mold cavity of the plastic peripheral 180 mold is relatively poor, so the thickness d3 of the plastic outer casing 18〇 should not affect the injection molding of the plastic outer casing 180 The rate is premise. In the present embodiment, the plastic outer casing 180 has a design surface 181. This design surface 181 can be a flat surface. In the present invention - or in various embodiments, the antenna body 145 described above has an embossed south Η. The antenna body 145 is embossed due to the antenna metal line 12 M435780 3: two unmeaning 'for example, the plating film is too thick and the laser engraving is incomplete; or the line (4) itself is deflected by the floating L. These embossing 1 white 40 The plastic case 18 is folded to the design surface 181, so the antenna metal line is tested by electromagnetic interference.
與 > 第7 ®繪不依照本新型之内埋天線之塑膠件之再一 實施方式的上視圖。第8A圖至第8C圖依照第7圖之實 施方式之生產流程㈣沿著第7圖之線段8的剖面圖。如 圖所不’一種内埋天線之塑膠件1〇〇 &含塑膠外殼刚、 天線金屬線路140與塑膠内殼16〇。塑谬外殼18〇包含第 一外觀面182、第二外觀面184、第一内構面186與第二 内構面188。第一外觀面184與第一外觀面182相鄰。第 -内構面186與第-外觀面182相對。第二内構面188與 第二外觀面184相對並且與第一内構面186相鄰。天線金 屬線路140設置於第一内構面186與第二内構面188上。 天線金屬線路140包含天線本體145與訊號饋入部15〇。 :號饋入部150延伸自天線本體145。塑膠内殼16〇包含 貫穿孔170。其中塑膠内殼16〇密合於天線金屬線路14〇、 第一内構面186以及第二内構面188上。訊號饋入部15〇 外露於貫穿孔Π0位置。塑膠外殼18〇的厚度们小於塑 膠内殼160的厚度d4。 本文使用之詞彙「密合於」係指天線金屬線路14〇與 塑膠外殼180放置於塑膠内殼16〇模具之模腔内,藉由某' 種射出成型之方式,使受熱液化之熱塑性塑料填滿模腔, 以充分地包覆天線金屬線路丨4〇與塑膠外殼18〇,其中冷 卻後之熱塑性塑料形成塑膠内殼160並且與天線金屬^ 13 M435780 殼18°無接縫地共同融合為上述之内理 本貝她方式與前述實施方式的差異在於天線金屬線 路1^的3又置位置從塑膠内殼160換為塑膠外殼180。具 體而。經由第一次射出成形,提供塑膠外殼180,如第 8A圖所示。 接著如第圖所示,天線金屬線路14〇設置於第 一内構面186與第-„ 血匕h 弟—内構面188上。具體來說,天線金屬 、140之配置可以是使天線金屬線路14G由I到有地直 接長成於塑膠外毅⑽之第-内構面186與第、二内構面 188上’其製法可包含,但不限於:印刷、愛金、轉印、 滅錄、化鑛、電錢或雷射雕刻等後製程之任意組合。天線 金屬線路140之配置也可以是直接放置已製成之天線金 屬線路140於塑膠外殼18〇之第一内構面186與第二内構 面188上’例如:放置天線銅箔於塑膠外殼180之第一内 構面186與第二内構面188上,使天線金屬線路14〇與塑 _膠外殼180之組合成為一種半成品,並將此半成品再放入 塑膠内设160之模具内進行埋入射出之製程。然而,本新 型不限於此。 在天線金屬線路140的製法為雷射製程之實施態樣 中’塑膠外殼180的材質可為聚碳酸醋(p〇iyCarb〇nate; PC)、液晶聚合物(Liquid crystal polymer ; LCP)、苯丙醇 胺(Phenylpropanolamine ; PPA)、丙稀腈-苯乙烯-丁 二烯 共聚物(Acrylonitrile Butadiene Styrene ; ABS)、聚丙稀 (Polypropylene ; PP )、對位性聚笨乙稀(Syndiotactic 14 M435780 polystyrene ; SPS)、聚對苯二甲酸乙二酯(p〇lyethylene terephthalate ; PET )或聚對苯二甲酸丁二醇酉旨 (Polybutyleceterephthalate ; PBT)或上述任意之組合, 而塑膠内殼160的材質可為一般塑料。 接著’經由再一次射出成形’使得塑膠内殼16〇密合 於天線金屬線路140、第一内構面186與第二内構面188 上’如第8C圖所示。上述圖示之結構提供天線金屬線路 140穩定的固定方式,這使得天線金屬線路1々ο與塑膠内 φ殼丨60以及塑膠外殼18〇的相對位置保持恒定。同時,天 線金屬線路140的外型構造也受到完整的保護。舉例來 說’針對滚動測試、振動測試與落下測試而言,内埋天線 之塑膝件100由於結構上具有較兩的抗衡能力,故較能夠 維持天線效能的穩定性。 在本實施方式中’訊號饋入部150外露於貫穿孔 170 ’使得任意之電子裝置可以藉由任何穿越貫穿孔n〇 的包性連接方式來電性連接訊號饋入部150。例如:主機 •板藉由電線穿越貫穿孔1?0來電性連接訊號饋入部15〇。 然而本新型不限於此例。 八此外,為了讓天線的效能最佳化,必須設法縮短天線 線路140與外界之訊號傳送端或接收端的距離。也就 - 是說,需要縮短塑膠外殼180的厚度d3。在本實施方式 中塑膠外殼180的厚度d3小於塑膠内殼的厚度d4。 ^而庄意由於射出成型時受熱液化之熱塑性塑料流經塑 ^外喊180模具之模腔中之流動性比較差,因此先製作塑 膠外殼180可以容許塑膠外殼180具有較小的厚度d3, 15 M435780 但塑膠外殼180的厚度d3仍應以不影響塑膠外殼18〇之 射出成形的良率為前提。 在本實施方式中,第一外觀面182與第二外觀面184 可為平坦表面。 第9A圖繪示依照本新型之内埋天線之塑膠件之另一 實細《方式/σ著弟5圖之線段6的剖面圖。其剖面位置與第 6C圖相同。第9Β圖繪示依照本新型之内埋天線之塑膠件 之再一實施方式沿著第7圖之線段8的剖面圖。其剖面位 置與第8C圖相同。如圖所示,基於產品外觀考量,上述 之内埋天線之塑膠件100更包含漆層2〇〇,此漆層2〇〇塗 布於外觀面181、第一外觀面182與第二外觀面184。所 使用的漆料可以是消光漆、亮光漆、皮革漆或上述任意之 組合。 。 —第10Α圖繪示依照本新型之内埋天線之塑膠件之另 一只施方式沿著第5圖之線段6的剖面圖。其剖面位置與 ^ 6C圖相同。第10Β圖繪示依照本新型之内埋天線之塑 膠件之再一貫施方式沿著第7圖之線段8的剖面圖,其剖 面位置與第8C圖相同。如圖所示,基於產品外觀考量, 上,之外觀面18卜第一外觀面182與第二外觀面184具 有浮雕圖案。然而本圖僅為例示,本新型之浮離圖案不限 =此曰此浮雕之圖案可以預先由模内射出成形之模具決 疋’或疋在外觀面18卜第一外觀面182與第二外觀面184 上進行如雷射雕刻等製程。 本新型上述之實施方式透過結構上的改良,使内埋之 天線又到塑膠保護與固定,且不致距離包覆此天線之塑膠 M435780 件之外表面(或外觀面)過近,於提升天線的效能之外兼顧 通過電磁干擾測試的能力與無線通訊品質的穩定性。 雖然本新型已以實施方式揭露如上,然其並非用以限 定本新型,任何热習此技藝者,在不脫離本新型之精神和 範圍内,當可作各種之更動與潤飾,因此本新型之保護範 圍當視後附之申請專利範圍所界定者為準。 【圖式簡單說明】 第1圖繪示依照本新型之内埋天線之塑膠件之一實 施方式的上視圖。 第2圖繪示沿著第1圖之線段2的剖面圖。 第3圖繪示依照本新型之内埋天線之塑膠件之另一 實施方式沿著第1圖之線段2的剖面圖。其剖面位置與第 2圖相同。 第4圖繪示依照本新型之内埋天線之塑膠件之一再 實施方式沿著第1圖之線段2的剖面圖。其剖面位置與第 2圖相同。 第5圖繪示依照本新型之内埋天線之塑膠件之另一 實施方式的上視圖。 第6A圖至第6C圖依照第5圖之實施方式之生產流 程繪示沿著第5圖之線段6的剖面圖。 第7圖繪示依照本新型之内埋天線之塑膠件之再一 實施方式的上視圖.。 第8A圖至第8C圖依照第7圖之實施方式之生產流 程繪示沿著第7圖之線段8的剖面圖。 17 M435780 弟9 A圖纟會示依照本新型之内埋天線之塑膠件之另一 實施方式沿著第5圖之線段6的剖面圖。其剖面位詈盥 6C圖相同。 ^ 第9B圖繪示依照本新型之内埋天線之塑膠件之再一 實施方式沿著第7圖之線段8的剖面圖。其剖面位置與 8C圖相同。 第10A圖繪示依照本新型之内埋天線之塑膠件之另 貝施方式沿著第5圖之線段6的剖面圖。其剖面位置盘 第6C圖相同。 ” 第10B圖繪示依照本新型之内埋天線之塑膠件之再 —實施方式沿著第7圖之線段8的剖面圖。其剖面位 第8C圖相同。 ” 【主要元件符號說明】 2 :線段 6 :線段 8 :線段 100 : 内埋天線之塑膠件 120 : 塑膠體 122 : 外表面 124 : 内表面 140 : 天線金屬線路 145 : 天線本體 150 : 訊號饋入部 160 :塑膠内殼 162 :第一 外表面 164 :第二 外表面 166 :第一 内表面 168 :第二 内表面 170 :貫穿孔 180 :塑膠 外殼 181 :外觀 面 182 :第一 外觀面 184 :第二 外觀面 186 :第一 内構面 188 :第二 内構面 200 :漆層 Η : 浮凸高度 dl : 距離 d2 : 距離 d3 : 距離 d4 : 距離 19And > Section 7® depicts a top view of yet another embodiment of a plastic piece that is not in accordance with the embedded antenna of the present invention. 8A to 8C are cross-sectional views along line 8 of Fig. 7 in accordance with the production flow (4) of the embodiment of Fig. 7. As shown in the figure, a plastic part 1 〇〇 & contains a plastic case, an antenna metal line 140 and a plastic inner case 16 〇. The plastic outer casing 18A includes a first design surface 182, a second design surface 184, a first inner surface 186 and a second inner surface 188. The first design surface 184 is adjacent to the first design surface 182. The first inner surface 186 is opposed to the first outer surface 182. The second inner facet 188 is opposite the second design face 184 and adjacent the first inner face 186. The antenna metal line 140 is disposed on the first inner surface 186 and the second inner surface 188. The antenna metal line 140 includes an antenna body 145 and a signal feeding portion 15A. The number feedthrough 150 extends from the antenna body 145. The inner plastic casing 16A includes a through hole 170. The plastic inner casing 16 is closely adhered to the antenna metal line 14A, the first inner surface 186 and the second inner surface 188. The signal feeding portion 15 is exposed at the position of the through hole Π0. The thickness of the plastic outer casing 18 turns is smaller than the thickness d4 of the plastic inner casing 160. As used herein, the term "adhesive" means that the antenna metal wire 14" and the plastic casing 180 are placed in the cavity of the plastic inner casing 16 , mold, and the liquefied thermoplastic is filled by a certain injection molding method. Full cavity, to fully cover the antenna metal circuit 丨4〇 and the plastic case 18〇, wherein the cooled thermoplastic forms the plastic inner casing 160 and is seamlessly integrated with the antenna metal ^ 13 M435780 shell 18° The difference between the method and the foregoing embodiment is that the position of the antenna metal line 1 is changed from the plastic inner casing 160 to the plastic outer casing 180. Specifically. The plastic outer casing 180 is provided via the first injection molding as shown in Fig. 8A. Next, as shown in the figure, the antenna metal line 14 is disposed on the first inner surface 186 and the first inner surface 188. Specifically, the antenna metal and 140 may be configured to make the antenna metal. The line 14G is directly grown from the I to the ground to the first inner surface 186 and the second inner surface 188 of the plastic outer (10). The method can be included, but is not limited to: printing, gold, transfer, and extinction. Any combination of post-processes such as recording, chemical ore, electric money or laser engraving. The configuration of the antenna metal line 140 may also be directly placing the prepared antenna metal line 140 on the first inner surface of the plastic casing 18 186 and The second inner surface 188 is formed by, for example, placing an antenna copper foil on the first inner surface 186 and the second inner surface 188 of the plastic outer casing 180, so that the combination of the antenna metal line 14 and the plastic outer shell 180 becomes a kind The semi-finished product is placed in a mold of 160 in the plastic to be buried and exposed. However, the present invention is not limited thereto. The method for manufacturing the antenna metal line 140 is a laser processing method. The material of 180 can be polycarbonate (p〇iyCarb〇) Nate; PC), Liquid Crystal Polymer (LPP), Phenylpropanolamine (PPA), Acrylonitrile Butadiene Styrene (ABS), Polypropylene (Polypropylene) PP), Syndiotactic 14 M435780 polystyrene (SPS), polyethylene terephthalate (PET) or polybutylene terephthalate (Polybutyleceterephthalate; PBT) or any combination of the above, and the material of the plastic inner casing 160 may be a general plastic. Then, 'through another injection molding', the inner plastic shell 16 is closely adhered to the antenna metal line 140, the first inner surface 186 and the first The inner surface of the inner surface 188 is as shown in Fig. 8C. The structure shown above provides a stable fixing manner of the antenna metal line 140, which makes the antenna metal line 1々 and the plastic inner φ case 60 and the plastic case 18 The relative position remains constant. At the same time, the external configuration of the antenna metal line 140 is also fully protected. For example, for rolling test, vibration test and drop test, The embedded knee-shaped knee 100 has a relatively strong resistance to the structure, so that the stability of the antenna performance can be maintained. In the present embodiment, the 'signal feeding portion 150 is exposed to the through hole 170' so that any electronic device can borrow The signal feeding portion 150 is electrically connected to any of the through-holes n〇. For example: the main board • the board is electrically connected to the signal feed unit 15〇 through the through hole 1?0. However, the present invention is not limited to this example. In addition, in order to optimize the performance of the antenna, it is necessary to try to shorten the distance between the antenna line 140 and the signal transmitting or receiving end of the outside. That is to say - it is necessary to shorten the thickness d3 of the plastic outer casing 180. In the present embodiment, the thickness d3 of the plastic outer casing 180 is smaller than the thickness d4 of the inner plastic casing. ^And Zhuangyi is relatively poor in fluidity in the cavity of the mold which is heated and liquefied during injection molding, so the plastic case 180 can be made to allow the plastic case 180 to have a small thickness d3, 15 M435780 However, the thickness d3 of the plastic outer casing 180 should still be based on the premise that the injection molding of the plastic outer casing 18 is not affected. In the present embodiment, the first design surface 182 and the second design surface 184 may be flat surfaces. Fig. 9A is a cross-sectional view showing another thin section of the plastic piece of the embedded antenna according to the present invention. The cross-sectional position is the same as that of Figure 6C. Fig. 9 is a cross-sectional view showing a further embodiment of the plastic member of the embedded antenna according to the present invention taken along line 8 of Fig. 7. The cross-sectional position is the same as that of Fig. 8C. As shown in the figure, based on the appearance of the product, the plastic component 100 of the buried antenna further includes a lacquer layer 2 〇〇, and the lacquer layer 2 〇〇 is applied to the design surface 181, the first design surface 182 and the second design surface 184. . The paint used may be a matt paint, a varnish, a leather paint or any combination of the above. . - Figure 10 is a cross-sectional view along line 6 of Figure 5, showing another embodiment of the plastic member of the embedded antenna in accordance with the present invention. The cross-sectional position is the same as the ^ 6C map. Fig. 10 is a cross-sectional view showing the repetitive application of the plastic member of the embedded antenna according to the present invention along the line segment 8 of Fig. 7, the cross-sectional position of which is the same as that of Fig. 8C. As shown in the figure, based on the appearance of the product, the upper design surface 18 and the second design surface 184 have an embossed pattern. However, the drawing is merely an illustration, and the floating pattern of the present invention is not limited to the following: the pattern of the embossing may be pre-formed by the mold in the mold, or the first appearance surface 182 and the second appearance. Processes such as laser engraving are performed on the surface 184. The above-mentioned embodiment of the present invention improves the structure, so that the embedded antenna is protected and fixed by the plastic, and the surface (or the appearance surface) of the plastic M435780 that covers the antenna is not too close to the antenna. In addition to performance, the ability to pass electromagnetic interference testing and the stability of wireless communication quality. Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any person skilled in the art can make various changes and retouchings without departing from the spirit and scope of the present invention. The scope of protection is subject to the definition of the scope of the patent application attached. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a top plan view showing an embodiment of a plastic member of an embedded antenna according to the present invention. Figure 2 is a cross-sectional view along line 2 of Figure 1. Fig. 3 is a cross-sectional view along line 2 of Fig. 1 showing another embodiment of the plastic member of the embedded antenna according to the present invention. The cross-sectional position is the same as in Figure 2. Fig. 4 is a cross-sectional view along line 2 of Fig. 1 showing a further embodiment of a plastic member of the embedded antenna according to the present invention. The cross-sectional position is the same as in Figure 2. Fig. 5 is a top plan view showing another embodiment of the plastic member of the embedded antenna according to the present invention. 6A through 6C are cross-sectional views along line 6 of Fig. 5, in accordance with the production flow of the embodiment of Fig. 5. Figure 7 is a top plan view showing still another embodiment of the plastic member of the embedded antenna according to the present invention. 8A through 8C are cross-sectional views along line 8 of Fig. 7 in accordance with the production flow of the embodiment of Fig. 7. 17 M435780 弟9 A A diagram showing a cross-sectional view along line 6 of Fig. 5 showing another embodiment of a plastic member of a buried antenna in accordance with the present invention. Its profile is the same as the 6C map. ^ FIG. 9B is a cross-sectional view along line 8 of FIG. 7 showing still another embodiment of the plastic member of the embedded antenna according to the present invention. The profile position is the same as the 8C chart. Fig. 10A is a cross-sectional view showing the plastic part of the embedded antenna according to the present invention along the line segment 6 of Fig. 5. The cross-sectional position plate is the same as Figure 6C. Fig. 10B is a cross-sectional view of the plastic part of the embedded antenna according to the present invention taken along line 8 of Fig. 7. The cross section is the same as Fig. 8C. ” [Main component symbol description] 2: Segment 6: Segment 8: Segment 100: Plastic piece 120 with embedded antenna: Plastic body 122: Outer surface 124: Inner surface 140: Antenna metal line 145: Antenna body 150: Signal feeding part 160: Plastic inner casing 162: First Outer surface 164: second outer surface 166: first inner surface 168: second inner surface 170: through hole 180: plastic outer casing 181: design surface 182: first design surface 184: second design surface 186: first internal structure Face 188: second inner facet 200: paint layer Η: emboss height dl: distance d2: distance d3: distance d4: distance 19
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TW101206066U TWM435780U (en) | 2012-04-03 | 2012-04-03 | Plastic part embedded with antenna |
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TW101206066U TWM435780U (en) | 2012-04-03 | 2012-04-03 | Plastic part embedded with antenna |
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